AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING
Special tools and workshop equipment required
- Airbag adapter VAS 6281
DISCONNECTING
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . |
Bring seat into service position. Refer to FRONT SEATS SERVICE POSITION, SETTING .
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
| WARNING | Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Release side airbag connector -1- and disconnect it.
Scheme 149
Connect Airbag Adapter VAS 6281 to side airbag connector on seat side -1-.
Scheme 150
| CAUTION | The Airbag Adapter VAS 6281 must stay connected to seat until seat is installed again. |
Note. Ensure airbag adapter engages correctly.
CONNECTING
Airbag connectors are connected in the following sequence, note the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
BACKREST RELEASE CABLE, ADJUSTING
| WARNING | Make sure the backrest is locked (zero position), otherwise it could tip forward accidentally. |
The following prerequisites must be met to adjust
- The backrest cover must be removed.
- The upholstery must be removed from the backrest.
Note. The pins (release pins) -2- on both sides must be locked (delivery position, i.e. basic position).
Tilt the bracket -1- up so there is a distance -a- = 2 to 4 mm between the backrest frame stop surface -arrow A- and the bracket stop ridge -arrow B-.
Scheme 151
Hold the bracket -1- in this position.
Note. The illustration does not show the side cable adjuster.
Adjust the left and right release cables -1- and -2- at the cable adjusters -arrows-.
Scheme 152
To adjust, rotate the upper section -arrow A- and lower section -arrow B- against each other.
Adjust the cables so they are free of play and tension.
Note. The illustration only shows one side of the retainer. When adjusting cables -1-, they must not be tensioned at release pins -2-.
After adjusting release cables, check function of backrest lock.
If it does not release or only releases partially, check the release cable routing or repeat the adjustment.
CONNECTOR STATION CONNECTORS
Connector routing. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.
Scheme 153
- Side Airbag
- Seat Heater
- Seat Adjustment Power Supply
- Belt Latch
Note. The number of harness connectors may vary depending on the equipment. The description shows the version with the most equipment.
FRONT SEAT, INSTALLING ON THE FIXTURE FOR SEAT REPAIRVAS 6136
Special tools and workshop equipment required
- Engine and transmission holder VAS 6095
- Fixture for seat repair VAS 6136
Installing the Front Seat on the Fixture for Seat Repair VAS 6136
- Front seat removed from the vehicle.
Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
Attach the front seat to the fixture for seat repair VAS 6136.
FRONT SEATS SERVICE POSITION, SETTING
Special tools and workshop equipment required
- Trim removal wedge 3409
Service Position, Implementing
Bring headrest into lowest lock position.
Move seat as far back and up as possible.
Note. For the sake of clarity, the figure does not show the surrounding area.
Standard Seat (Manual)
Pry the caps -1- from off the seat rail -2- using the trim removal wedge 3409.
Standard Seat (Power)
Pry the caps -1- off the seat forward/back adjustment spindle using the trim removal wedge 3409.
Procedure for All Seat Versions
Scheme 154
Unclip rear cover -1- with the trim removal wedge 3409 and pull the cover in the direction of the -arrow- off of connector station -2-.
Note. Do not disconnect electrical wires.
Service Position, Resetting
Install in reverse order of removal. Note the following
Make sure the cover tab slides into connector station correctly.
Engage the cover correctly with the connector station.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . |
Bring seat into service position. Refer to FRONT SEATS SERVICE POSITION, SETTING .
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove wiring bracket -3- upward from the connector station.
Note. The number of harness connectors may vary depending on the equipment. The description shows the version with the most equipment.
| WARNING | Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove side airbag connector -1-.
Connect the airbag adapter VAS 6281 to the side airbag connector on the front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
Vehicles with seat heating: Disconnect the connector for the seat heating -2-.
Vehicles with power seats: Disconnect the connector for the power supply for seat adjuster -4-.
Disconnect the seat belt latch connector -5-.
Vehicles Equipped with a DVD Player
Scheme 155
Push the grommet -3- to the side.
Disconnect and free up the electrical connectors -1- and -2- and free up the wiring harness.
Connectors are connected in the following sequence, note the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Scheme 156
- Sill Side Trim
- Screws Quantity: 2 0.5 Nm
- Lumbar Support Adjustment Switch Driver side: driver seat lumbar support adjustment switch -E176- Front passenger side: front passenger seat lumbar support adjustment switch -E177- Assembly overview, refer to «LUMBAR SUPPORT ADJUSTMENT SWITCH OVERVIEW»(ref-520146-S07758228402012123100000) Removing and installing, refer to «LUMBAR SUPPORT ADJUSTMENT SWITCH»(ref-520146-S41557629062012123100000) Switch and operating knob cannot be separated
Scheme 157
- Front Seat
- Wiring Bracket Note location. Refer to «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-520146-S25852569742012123100000)
- Corrugated Pipe Lower shell Note location. Refer to «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-520146-S25852569742012123100000)
- Wiring Harness Observe notes for routing wiring harness in corrugated pipe. Refer to «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-520146-S25852569742012123100000)
- Corrugated Pipe Upper shell Note location. Refer to «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-520146-S25852569742012123100000)
MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT
Note. The wires between the seat pan and the connector station are inside a double-shell corrugated tube in the modulate wiring routing.
Special tools and workshop equipment required
- Trim removal wedge 3409
Opening Corrugated Pipe and Removing Individual Wire
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Standard seat, Sport seat (power) and Comfort seat, refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat, refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136 FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Open the wiring bracket -1- using the trim removal wedge 3409.
Scheme 158
Remove the wiring bracket -1- from the corrugated tube -2-.
Free up the corrugated tube -2- on the seat frame and open it.
Note. Replacing a faulty wire or opening the corrugated tube for the side airbag, refer to [For engine(s) CAUA,CAEB,CALA] General Information or SIDE AIRBAG IGNITERS -N199- / -N200 .
Install Individual Wires And Close Corrugated Pipe
Install in reverse order of removal. Note the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
When bundling and placing individual wires in the corrugated tube, make sure the wires are not twisted.
Note. Note the installation position of the two-part corrugated tube to the wiring harness and the position of the wiring bracket to the corrugated tube.
The beginning of the corrugated tube -4- should be placed immediately after the clip -2- or cable tie.
Scheme 159
Wiring harness to the connector station -3
Make sure the two-part corrugated tube -4- locks cleanly over entire length.
After connecting both halves of the corrugated tube, position the wiring bracket -1- and clip it into place according to the illustration.
Make sure the side -arrow A- of the wiring bracket -1- connects to the last rib -arrow B- on the corrugated tube -4-.
Install the cable ties, wiring bracket and clips in the same positions as before removal.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Procedure
Scheme 160
- Backrest cover removed.
When operating one of the two release levers, the release pins on the left and right of the seat frame must be operated at the same time.
Operate the release lever
- Left and right release pins must be operated at the same time.
Release the release lever
- The release cables must engage the release pins on the backrest hinge to the stop.
- The release cables must then be relieved.
If necessary, rotate -arrows- adjusters -1- and -2- on the release cables accordingly.
The connector station connectors are described fro the manual standard front seat. They are similar for the bucket front seat. Refer to CONNECTOR STATION CONNECTORS .
The modular wiring is described for a manual standard front seat. It is similar for the bucket front seat. Refer to
Scheme 161
- Connector For driver's lumbar support pump -V152- For front passenger's lumbar support pump -V153
- Connector For driver's lumbar support pressure switch -F224- For front passenger's lumbar support pressure switch -F225
- Hard Foam Block For pneumatic components Removing and installing, refer to «MODULE CARRIER WITH AIR CUSHIONS FOR LUMBAR SUPPORT»(ref-520146-S36943095922012123100000)
- Module Carrier With Air Cushions For Lumbar Support Secured to hard foam block -3- using plastic plug To remove, remove backrest cushion. Refer to «BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW»(ref-520176-S24143565362012123100000) Pry off plastic plug using pry lever - rmv outside mirror 80-200
- Lumbar Support Adjustment Switch Driver lumbar support adjustment pressure switch -F224- Front passenger lumbar support adjustment pressure switch -F225- To remove, remove backrest cushion. Refer to «BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW»(ref-520176-S24143565362012123100000)
- Y-Connector For pneumatic hoses to valve blocks
- Lumbar Support Valve Block Driver lumbar support adjustment valve block -N209- Front passenger lumbar support adjustment valve block -N210- To remove, remove backrest cushion. Refer to «BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW»(ref-520176-S24143565362012123100000)
- Backrest Inflation Adjustment Valve Block Driver seat/backrest inflation adjustment valve block -V378- Front passenger seat/backrest inflation adjustment valve block -V379- To remove, remove backrest cushion. Refer to «BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW»(ref-520176-S24143565362012123100000)
- Lumbar Support Pump Driver lumbar support adjustment pump -V152- Front passenger lumbar support adjustment pump -V153- To remove, remove backrest cushion. Refer to «BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW»(ref-520176-S24143565362012123100000) Secured using rubber strap -11- and plastic plugs -10
- Plastic Plug Pry off using pry lever - rmv outside mirror 80-200
- Rubber Strap
Scheme 162
- Bolt 22 Nm Insert with locking compound. For locking compound.
- Retaining Clip Removing and installing, refer to «SEAT HEIGHT ADJUSTMENT HANDLE»(ref-520146-S37115956552012123100000)
- Lever For seat height adjustment Removing and installing, refer to «SEAT HEIGHT ADJUSTER»(ref-520146-S27610998422012123100000)
- Seat Frame
- Bolt 8 Nm
- Bolt 8 Nm
- Bolt 8 Nm
- Retaining Plate Removing and installing, refer to «SEAT HEIGHT ADJUSTER»(ref-520146-S16091850412012123100000)
- Seat Height Adjuster Removing and installing, refer to «SEAT HEIGHT ADJUSTER»(ref-520146-S16091850412012123100000)
- Bolt 8 Nm
Scheme 163
- Bolt 1.2 Nm
- Sill Side Trim Removing and installing, refer to «TRIM, SILL SIDE»(ref-520146-S08909587842012123100000)
- Bolt 0.4 Nm
- Button For Seat Bolster Inflation Adjustment Driver side: driver seat bolster inflation adjustment button -E587- Front passenger side: front passenger seat bolster inflation adjustment button -E588- Removing and installing, refer to «SEAT BOLSTER AND BACKREST BOLSTER ADJUSTMENT BUTTON»(ref-520146-S24918982602012123100000)
- Bolt 0.4 Nm
- Button For Backrest Bolster Inflation Adjustment Driver side: driver backrest bolster inflation adjustment button -E589- Front passenger side: front passenger backrest bolster inflation adjustment button -E590- Removing and installing, refer to «SEAT BOLSTER AND BACKREST BOLSTER ADJUSTMENT BUTTON»(ref-520146-S24918982602012123100000)
- Bolt 0.4 Nm
- Lumbar Support Adjustment Switch Driver side: driver seat lumbar support adjustment switch -E176- Front passenger side: front passenger seat lumbar support adjustment switch -E177- Removing and installing, refer to «SEAT BOLSTER AND BACKREST BOLSTER ADJUSTMENT BUTTON»(ref-520146-S24918982602012123100000)
- Tunnel Side Trim Removing and installing, refer to «TRIM, TUNNEL SIDE»(ref-520146-S18272090322012123100000)
- Expanding Clip
- Cover
- Backrest Adjusting Wheel Removing and installing, refer to «SEAT HEIGHT ADJUSTMENT HANDLE»(ref-520146-S33883419472012123100000)
- Seat Height Adjustment Handle Removing and installing, refer to «SEAT HEIGHT ADJUSTMENT HANDLE»(ref-520146-S37115956552012123100000)
- Bolt For the correct tightening specifications, refer to «SEAT HEIGHT ADJUSTER OVERVIEW»(ref-520146-S04146719752012123100000)
- Outer Trim Removing and Installing, refer to «OUTER TRIM»(ref-520146-S38926177382012123100000)
- Expanding Clip
Scheme 164
Tighten the bolts -arrow- to 1.5 Nm.
AIRBAG ADAPTER, CONNECTING
Connecting the airbag adapter on the manual standard front seat is described here. The procedure is similar for the manual sport front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING
The adjusting procedure is described for the manual standard front seat. The procedure is similar on the manual sport front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING
The connector station connectors are described fro the manual standard front seat. They are similar for the manual sport front seat. Refer to CONNECTOR STATION CONNECTORS
ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING
The adjusting procedure is described for the manual standard front seat. The procedure is similar on the manual sport front seat. Refer to ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING
ENTRY ASSISTANCE RELEASE CABLE B, ADJUSTING
The adjusting procedure is described for the manual standard front seat. The procedure is similar on the manual sport front seat. Refer to ENTRY ASSISTANCE RELEASE CABLE B, ADJUSTING
The modular wiring is described on the basis of a manual standard front seat. It is similar for the manual sport front seat. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT
The following describes connecting the airbag adapter for the manual standard front seat. The procedure is similar for the power comfort front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING
The adjustment on the manual standard front seat is described. It is similar for the comfort front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING
SWITCH UNIT MICRO-SWITCH, ADJUSTING
The switch unit micro-switches are adjusted the same way on all seat versions. Refer to SWITCH UNIT MICRO-SWITCH, ADJUSTING .
SWITCH UNIT MICRO-SWITCH, CHECKING
The switch unit micro-switches are checked the same way on all seat versions. Refer to SWITCH UNIT MICRO-SWITCH, CHECKING .
The following describes connecting the airbag adapter for the manual standard front seat. The procedure is similar for the power standard front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING
The following describes the connector station connectors for the manual standard front seat. They are similar for the power standard front seat. Refer to CONNECTOR STATION CONNECTORS
Scheme 165
- Memory Seat/Steering Column Adjustment Control Head Driver side: memory seat/steering column adjustment control module -J136- Front passenger side: front passenger memory seat control module -J521- Vehicles with seat heating or a comfort seat on the driver side: left front seat ventilation control module -J800- (integrated seat heater function) Vehicles with seat heating or a comfort seat on the driver side: right front seat ventilation control module -J799- (integrated seat heater function) Assembly overview, refer to «MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE OVERVIEW»(ref-520146-S27639664502012123100000) Removing and installing, refer to «MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE»(ref-520146-S16713089352012123100000)
- Seat Forward/Back Adjustment Motor Driver side: driver seat forward/back adjustment motor -V28- Front passenger side: front passenger seat forward/back adjustment motor -V31- Assembly overview, refer to «SEAT FORWARD/BACK ADJUSTMENT MOTOR OVERVIEW»(ref-520146-S40723819582012123100000) Removing and Installing, refer to «SEAT FORWARD/BACK ADJUSTMENT MOTOR»(ref-520146-S34707629062012123100000)
- Backrest Adjustment Motor Driver side: driver backrest adjustment motor -V45- Front passenger side: front passenger backrest adjustment motor -V46- Assembly overview, refer to «BACKREST ADJUSTMENT MOTOR, SWITCH UNIT AND BACKREST OVERVIEW»(ref-520146-S05119804502012123100000) Removing and installing, refer to «BACKREST ADJUSTMENT MOTOR AND SWITCH UNIT»(ref-520146-S32240100392012123100000)
- Lumbar Support Height Adjustment Motor Driver side: driver seat lumbar support height adjustment motor -V129- Front passenger side: front passenger seat lumbar support height adjustment motor -V130- Assembly overview, refer to «LUMBAR SUPPORT CURVATURE AND HEIGHT ADJUSTMENT MOTORS»(ref-520146-S16933851032012123100000) Removing and installing, refer to «LUMBAR SUPPORT CURVATURE AND HEIGHT ADJUSTMENT MOTORS»(ref-520146-S01089343852012123100000)
- Headrest Adjustment Motor Driver side: driver headrest adjustment motor -V103- Front passenger side: front passenger headrest adjustment motor -V104- Fixed component of the headrest base plate and cannot be replaced. If the headrest adjustment motor is faulty, replace the entire headrest base plate.
- Entry Assistance Button Driver side: driver entry assistance button -E358- Front passenger side: front passenger entry assistance button -E359- Assembly overview, refer to «ENTRY ASSISTANCE BUTTON OVERVIEW»(ref-520146-S11611403772012123100000) Removing and installing, refer to «ENTRY ASSISTANCE BUTTON»(ref-520146-S03098946932012123100000)
- Lumbar Support Curvature Adjustment Motor Driver side: driver seat lumbar support curvature adjustment motor -V125- Front passenger side: front passenger seat lumbar support curvature adjustment motor -V126- Assembly overview, refer to «LUMBAR SUPPORT CURVATURE AND HEIGHT ADJUSTMENT MOTORS»(ref-520146-S16933851032012123100000) Removing and installing, refer to «LUMBAR SUPPORT CURVATURE AND HEIGHT ADJUSTMENT MOTORS»(ref-520146-S01089343852012123100000)
- Rear Footwell Lights Removing and installing, refer to «[For engine(s) CAUA,CAEB,CALA] Removal and Installation»(ref-520166-S39646063012012123100000)
- Seat Height Adjustment Motor Driver side: driver seat height adjustment motor -V245- Front passenger side: front passenger seat height adjustment motor -V246- Assembly overview, refer to «SEAT HEIGHT ADJUSTMENT MOTOR OVERVIEW»(ref-520146-S41355389832012123100000) Removing and installing, refer to «SEAT HEIGHT ADJUSTMENT MOTOR»(ref-520146-S33771130452012123100000)
- 6-Pin Connector For the switch unit
- Backrest Lock Switch Driver side: driver backrest lock switch -F211- Front passenger side: front passenger backrest lock switch -F212- The backrest lock switch and the backrest forward stop switch -12- are installed on the same bracket. See item 12 in see scheme 51 Checking, refer to «SWITCH UNIT MICRO-SWITCH, CHECKING»(ref-520146-S35555025492012123100000) Adjusting, refer to «SWITCH UNIT MICRO-SWITCH, ADJUSTING»(ref-520146-S06664613252012123100000)
- Backrest Forward Stop Switch Driver side: driver seat backrest forward stop switch -F381- Front passenger side: front passenger seat backrest forward stop switch -F383- The backrest lock switch -11- and the backrest forward stop switch are installed on the same bracket. See item 11 in see scheme 51 Checking, refer to «SWITCH UNIT MICRO-SWITCH, CHECKING»(ref-520146-S35555025492012123100000) Adjusting, refer to «SWITCH UNIT MICRO-SWITCH, ADJUSTING»(ref-520146-S06664613252012123100000)
- Seat Adjustment Control Head Driver side: driver seat adjustment control head -E470- with: Driver backrest adjustment switch -E96- Driver headrest adjustment button -E155- Driver seat angle adjustment switch -E222- Driver seat forward/back adjustment switch -E363- Driver seat height adjustment switch -E364- Front passenger side: front passenger seat adjustment control head -E471- with: Front passenger seat forward/back adjustment switch -E64- Front passenger backrest adjustment switch -E98- Front passenger headrest adjustment switch -E170- Front passenger seat angle adjustment motor -E334- Front passenger seat height adjustment switch -E365- Assembly overview, refer to «SEAT ADJUSTMENT CONTROL HEAD OVERVIEW»(ref-520146-S18313288942012123100000) Removing and installing, refer to «SEAT ADJUSTMENT CONTROL HEAD»(ref-520146-S09644944742012123100000)
- Lumbar Support Adjustment Switch Driver side: driver seat lumbar support adjustment switch -E176- Front passenger side: front passenger seat lumbar support adjustment switch -E177- Assembly overview, refer to «LUMBAR SUPPORT ADJUSTMENT SWITCH OVERVIEW»(ref-520146-S07758228402012123100000) Removing and installing, refer to «LUMBAR SUPPORT ADJUSTMENT SWITCH»(ref-520146-S41557629062012123100000)
- Seat Angle Adjustment Motor Driver side: driver seat angle adjustment motor -V243- Front passenger side: front passenger seat angle adjustment motor -V244- Assembly overview, refer to «SEAT ANGLE ADJUSTMENT MOTOR OVERVIEW»(ref-520146-S10166763742012123100000) Removing and installing, refer to «SEAT ANGLE ADJUSTMENT MOTOR»(ref-520146-S11424978522012123100000)
- Seat Position Sensor Diver side: driver seat position sensor -G553- Front passenger side: front passenger seat position sensor -G554- Assembly overview, refer to «SEAT POSITION SENSOR OVERVIEW»(ref-520043-S20455895262012123100000) Versions with seat occupied sensor for belt fastening detection, removing and installing «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION»(ref-520043-S29666124302012123100000) Versions with seat occupied sensor for passenger airbag deactivation, removing and installing «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION»(ref-520043-S23423103562012123100000)
The following describes the modular wiring for a manual standard front seat. It is similar for a power standard front seat.
Backrest lock switch, adjusting see scheme 69.
Backrest forward stop switch, adjusting see scheme 73.
Special tools and workshop equipment required
- Gauge T40179 for 8T0 959 760
- Spacer sleeve T40180
- Gauge T40181 for 8T0 959 760 B and others
Note. Check the part number of the front passenger memory seat control module -J521- and the memory seat/steering column adjustment control module -J136-. Use the gauge T40179 for 8T0 959 760, from the 8T0 959 760 B and following the gaugeT40181.
Scheme 166
| CAUTION | The distance between the pins -3- and the tab -4- on the backrest lock switch must be checked with the backrest locked. Do not damage the tab -4- when sliding the spacer sleeve T40180 on. |
Slide the spacer sleeve T40180 onto the pins -3- as far as the stop.
- The spacer sleeve T40180 and tab -4- must touch each other but must not activate the backrest lock switch -2-.
| CAUTION | If the spacer sleeve T40180 does not touch the tab or if it actuates the backrest lock switch, the switch must be adjusted. |
Unclip the slide retainer -1-.
Scheme 167
Release the locking tab -4- in the direction of the -arrow-.
Scheme 168
Move the slide -3- with the backrest lock switch -1- in the direction of -arrow A- or -arrow B-.
Note. Leave the spacer sleeve T40180 installed on the pins when adjusting the backrest lock switch.
Clip the slide retainer -1- in.
Scheme 169
- The locking bushing -4- must not engage with the spindle -3-. It must be able to move on the shaft -5-.
Position the gauge T40179 or gauge T40181 on the anchor -2-.
Scheme 170
The front edge of the gauge -arrow B- must lie on the moving anchor -1-.
Connect an external power source (12 Volt) to the backrest adjustment motor.
Move the backrest forward until the anchor -1- lies on the gauge T40179 or gauge T40181 and the motor switches off.
Note. Depending on the switch adjusting, the backrest adjustment motor may stop before it runs into the block. Run the motor up to the block again. The gauge must be clamped in.
Rotate the spindle -2- until the spindle nut -1- operates the button -arrow-.
Scheme 171
Engage the locking bushing -4- with the spindle -3-.
Remove the gauge.
Checking the Adjustment
Move the backrest back slightly using the adjusting motor.
Move the backrest forward again until the adjustment motor switches off.
- There should be a gap at the location where the gauge was inserted for the adjustment.
- The anchors must not be lined up on the block.
Connector routing see scheme 77
BACKREST LOCK SWITCH, CHECKING \.
BACKREST FORWARD STOP SWITCH, CHECKING .
Special tools and workshop equipment required
- Multimeter V.A.G 1526E
- Connector Test Set V.A.G 1594C
Scheme 172
Connector
- 1 - 6- Pin connectors -A- Black 6-Pin connector housing -B- Bracket
Note. Contacts not listed are not used in this application.
| J | Black 6-Pin connector T6AI |
|---|---|
| 1 | Driver backrest lock switch -F211- (brown/black) |
| 2 | Driver backrest lock switch -F211- (blue/black) |
| 3 | Driver backrest lock switch -F211- (green/black) |
| 4 | Driver seat backrest forward stop switch -F381- (brown/black) |
| 5 | Driver seat backrest forward stop switch -F381- (yellow/black) |
| J | Black 6-Pin connector T6AK |
|---|---|
| 1 | Front passenger backrest lock switch -F212- (brown/black) |
| 2 | Front passenger backrest lock switch -F212- (blue/black) |
| 3 | Front passenger backrest lock switch -F212- (green/black) |
| 4 | Front passenger seat backrest forward stop switch -F383- (brown/black) |
| 5 | Front passenger seat backrest forward stop switch -F383- (yellow/black) |
BACKREST LOCK SWITCH, CHECKING
Check the driver backrest lock switch -F211- or front passenger backrest lock switch -F212- using the multimeterV.A.G 1526E and connector lines from the connector test setV.A.G 1594C.
| PIN 1 + 3 | Specified Value |
|---|---|
| Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- not actuated | No flow (approximately infinity Ohm) |
| Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- actuated | Flow (approximately 0 Ohm) |
| PIN 1 + 2 | Specified Value |
|---|---|
| Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- not actuated | Flow (approximately 0 Ohm) |
| Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- actuated | No flow (approximately infinity Ohm) |
BACKREST FORWARD STOP SWITCH, CHECKING
Check the driver seat backrest forward stop switch -F381- or front passenger seat backrest forward stop switch -F383- using the multimeterV.A.G 1526E and connector lines from the connector test set V.A.G 1594C.
| PIN 4 + 5 | Specified Value |
|---|---|
| Driver seat backrest forward stop switch -F381- or passenger seat backrest forward stop switch -F383- not actuated | No flow (approximately infinity Ohm) |
| Driver seat backrest forward stop switch -F381- or passenger seat backrest forward stop switch -F383- actuated | Flow (approximately 0 Ohm) |
Connecting the airbag adapter on the manual Standard front seat is described here. It is similar on the power sport front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
The adjusting procedure is described for the manual standard front seat. It is similar on the power sport front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING .
The connector station connectors are described fro the manual standard front seat. They are similar for the power sport front seat. Refer to CONNECTOR STATION CONNECTORS .
The modular wiring on a manual Standard front seat is described here. It is similar on a power sport front seat. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT .
The switch unit micro-switches are adjusted the same way on all seat versions. Refer to SWITCH UNIT MICRO-SWITCH, ADJUSTING .
The switch unit micro-switches are checked the same way on all seat versions. Refer to SWITCH UNIT MICRO-SWITCH, CHECKING .
Connecting the airbag adapter on the manual standard front seat is described here. The procedure is similar for the super sport front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
The adjusting procedure is described for the manual standard front seat. The procedure is similar for the super sport front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING .
The connector station connectors are described fro the manual standard front seat. They are similar for the super sport front seat. Refer to CONNECTOR STATION CONNECTORS .
The modular wiring is described for a manual standard front seat. It is similar for the super sport front seat. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT .
The switch unit micro-switches are adjusted the same way on all seat versions. Refer to
The switch unit micro-switches are checked the same way on all seat versions. Refer to
FLOOR PANEL FOR BENCH SEAT MOUNTING GROMMETS AND WIRE FRAME, CHECKING AND ALIGNING
Check And Adjust The Floor Panel.
Scheme 173
Check body openings -1- for deformations.
In the case of deformation, readjust the panel with a plastic hammer.
Note. Remaining minor deformation is permissible.
Check And Adjust The Bench Seat Wire Frame.
Scheme 174
Note. The illustration of the seat foam can deviate from the real bench seat. Regardless of the shape of the seat foam, dimension -a- must be measured between the upper edge of the seat foam and the upper edge of the wire frame.
Place the bench seat with the cover on a clean stable surface.
Check dimension -a- on both sides of the seat frame, from the padding to the upper edge of the wire frame. Dimension -a- must be 16 to 22 mm.
If dimension -a- does not meet the specification, the wire frame must be adjusted to meet the specification. For this purpose evenly adjust the wire frame in the area of the -b motion arrows-.
Scheme 175
- Headrest Guide With securing spring -arrow A- Always installed on the right Removing and installing, refer to «HEADREST GUIDE»(ref-520146-S40185987602012123100000)
- Headrest Guide With headrest height adjustment button -arrow B- Always installed on the left Removing and installing, refer to «HEADREST GUIDE»(ref-520146-S40185987602012123100000)
- Headrest Removing and installing, refer to «HEADREST»(ref-520146-S23831359012012123100000)
- Left 1/3 Backrest
- 2/3 Right Backrest
BACKREST RELEASE BRACKET
Special tools and workshop equipment required
- Special Pop Rivet Pliers V.A.G 1753A
- Drill
- Protective Eyewear
REMOVING
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation
Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .
Remove headrests. Refer to
- «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
- «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .
Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .
Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .
Push the bracket -2- up as far as the stop.
Scheme 176
Disengage the connecting cable -1- at the bracket -2-.
Drill the rivets -1- on the backrest frame -2-.
Scheme 177
Press the end of the release cable -1- out of the bracket -2-.
Remove the bracket from the backrest frame.
INSTALLING
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
BACKREST RELEASE CABLE
Note. The left and right release cables cannot be replaced separately.
Special tools and workshop equipment required
- Special Pop Rivet Pliers V.A.G 1753A
- Drill
- Protective Eyewear
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .
Remove headrests. Refer to
- «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
- «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .
Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .
Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .
Remove side airbag. Refer to SIDE AIRBAG IGNITERS -N199- / -N200 .
Note. The spring mat or lumbar support does not need to be removed when removing and installing the release cables.
Using pliers, disengage the eyes -3- (quantity: 2) from the pins -4- (quantity: 2) on both sides.
Scheme 178
Drill out rivets -2- on left and right brackets -1-.
5 - Backrest frame
Unclip the end of the release cable -2-.
Scheme 179
Press the end of the release cable out of the bracket -1- in the direction of the -arrow-.
Unclip the mount -1- from the backrest frame -2-.
Scheme 180
Guide the end of the release cable through the mount opening in the backrest frame.
Remove the left and right release cables from the backrest frame.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Adjust the left and right release cable. Refer to BACKREST RELEASE CABLE, ADJUSTING .
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat Repair VAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .
Remove headrests. Refer to
- «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
- «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .
Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .
Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .
Tilt the bracket -arrow- up as far as the stop and hold it in that position.
Disengage the connecting cable -1- at the bracket.
Push the handle -1- forward as far as the stop.
Scheme 181
Disengage the connecting cable -2- at the handle.
Remove the connecting cable.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Scheme 182
Remove front backrest cover and upholstery. Refer to BACKREST COVER AND UPHOLSTERY .
Remove the bolts -1-.
Remove the retaining plate -2- for the screen console.
Remove the nut -2-.
Guide socket -4- and washer -3- out of mount -1-.
Installation is reverse of removal, noting the following
Pull washer -3- up and slide socket -4- from the side into mount -1-.
- The socket must fit in the center of the mount.
Hold the socket in this position and tighten the nut.
Install the retaining plate hooks into the backrest frame -3- -arrows-.
Tighten the bolts.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .
Remove headrests. Refer to
- «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
- «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .
Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .
Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .
Remove the connecting cable. Refer to CONNECTING CABLE .
Press the handle -arrow- forward as far as the stop and hold it in that position.
Scheme 183
Remove the bolts -1-.
Remove the handle with bracket -2- from the backrest frame entry assistance support plate.
Disengage the tabs -A arrows- (quantity: 2) on the entry assistance support plate.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove tunnel side trim panel. Refer to TRIM, SILL SIDE .
Disconnect the connector -4-.
Scheme 184
Remove the bolts -2-.
Remove the driver seat lumbar support adjustment switch -E176- or -E177- -1- from the trim -3-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Route the wires as close to the connector -4- as possible.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
SEAT POSITION SENSOR
The following describes the removal and installation of a power standard front seat. The procedure is similar for a manual standard front seat. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .
SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION
SEAT RAIL COVER
Note. The procedure for removing and installing is described on the driver seat sill side seat rail cover. The procedure is similar for the tunnel side seat rail cover.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Unclip the retaining tabs -3, 4 and 5- on the cover -2- from the seat rail.
Scheme 185
Remove the cover -1- forward parallel to the seat rail.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
SUPPORT PLATE
Special tools and workshop equipment required
- Special Pop Rivet Pliers V.A.G 1753A
- Drill
- Protective Eyewear
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the handle with bracket. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .
Drill out rivets -1-.
Scheme 186
Remove the support plate -2- from the backrest frame -3-.
Install in reverse order of removal.
TORSION BAR
Special tools and workshop equipment required
- Bracket 2024 A /1
- Handle-Hold Dr. Shaft Flange 3145
- Shackles 8 mm diameter (available commercially)
- M10x30 bolt and nut
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
| CAUTION | Adjust the front seat so that it is in the highest position. This reduces the spring force when removing and installing the torsion bar and the risk of damaging the threaded connections between upper/lower frames of the seat pan. |
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove tunnel side trim panel
- Standard seat and Sport seat (manual). Refer to «TRIM, SILL SIDE»(ref-520146-S02022830522012123100000) .
- Standard seat and Sport seat (power), Comfort seat and Super Sport seat. Refer to «TRIM, SILL SIDE»(ref-520146-S17654392172012123100000) .
Remove tunnel side trim panel. Refer to TRIM, TUNNEL SIDE .
Remove the front backrest
- Standard seat and Sport seat (manual). Refer to «FRONT BACKREST»(ref-520146-S37426624922012123100000) .
- Standard seat, Sport seat (power) and Comfort seat. Refer to «FRONT BACKREST»(ref-520146-S35256049102012123100000) .
- Super Sport seat. Refer to «FRONT BACKREST»(ref-520146-S06410129432012123100000) .
| WARNING | The torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side. |
Secure the counter-holder 3145 with the bracket 2024 A /1 and shackle -2- on the torsion bar -3- as illustrated.
Scheme 187
1 - M10x30 bolt with nut
2 - Shackle
3 - Torsion bar
4 - Seat pan
Carefully rotate the torsion bar -1- until it disengages from the oblong hole -arrow- on the seat pan.
Scheme 188
Remove the torsion bar -1- and extension 2024 A /1 from the seat pan -2-.
| WARNING | The torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side. |
Slide the torsion bar -1- into the mount until the end -arrow- comes into contact with the seat pan -2-.
Scheme 189
Make sure the torsion bar -2- is seated in the mounting bracket -arrow- on the seat pan -1- correctly.
Scheme 190
Mount the handle 3145 with the bracket 2024 A /1 and threaded connection -3-, but without the shackle, to the torsion bar -1-.
Scheme 191
1 - Torsion bar
2 - Seat pan
Carefully rotate the torsion bar -1- until it engages in the oblong hole -arrow- on the seat pan.
Further installation is performed in reverse sequence of removal, but observe the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
| CAUTION | Adjust the front seat so that it is in the highest position. This reduces the spring force when removing and installing the torsion bar and the risk of damaging the threaded connections between upper/lower frames of the seat pan. |
| WARNING | The torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side. |
Remove the torsion bar. Refer to TORSION BAR .
Remove the bearing -1- out of the guide -2-.
Scheme 192
| WARNING | The torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side. |
Install in reverse order of removal. Note the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
TRIM, TUNNEL SIDE
Note. Removal and installation can only be performed with the front seat removed.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Move the front seat to the highest position.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove the expanding rivets -3- and -4-.
Scheme 193
Remove tunnel side trim panel -2- upward.
Note. Make sure the tab -1- is not damaged when removing the trim.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the tab -1- is seated correctly. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
BACKREST ADJUSTING WHEEL
Removal and installation is described for a manual standard front seat. The procedure is similar for the bucket front seat. Refer to BACKREST ADJUSTING WHEEL .
BACKREST COVER
Special tools and workshop equipment required
- Pry Lever 80 - 200
Scheme 194
Apply adhesive tape -2- to the backrest shell all around trim -1-.
Using the pry lever80-200, pry off the upper backrest cover on the inner side, starting from the backrest shell.
Disengage the clip at the front edge of the backrest cover extremely carefully.
Install in reverse order of removal.
Special tools and workshop equipment required
- Pop Rivet Pliers VAS 5072
- Drill
- 6.0 mm drill bit
- Protective Eyewear
Scheme 195
Remove the backrest. Refer to FRONT BACKREST .
Remove the backrest cover. Refer to BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW .
Unscrew the screws. Refer to -arrows- at the cover.
Remove cover -1-.
Turn the cover and release the retaining tabs -arrows-.
Scheme 196
Remove cover -1-.
Remove control cable bracket -3- for the release cables for releasing the backrest at the cover.
Scheme 197
Remove release lever -2-.
Detach release cables -1- in the direction of the -arrow-.
Repeat work steps on opposite side.
Remove backrest cover and backrest frame. Refer to BACKREST COVER .
Scheme 198
Remove the bolts -3- and -4-.
| WARNING | Eye injury risk. Wear protective eyewear! |
Drill out the blind rivet -2- with a 6 mm drill in backrest frame mount -1-.
Tip the backrest frame mount to the side and remove control cable bracket -2- for the release cables at backrest frame mount -3-.
Scheme 199
Disengage release cable eye -1- at release lever -4- by sliding the eye forward -arrow- and removing.
Remove the release cables upward out of the backrest frame.
Install in reverse order of removal. Note the following
Insert the bolts with locking compound.
Adjust the backrest lock release cables. Refer to BACKREST RELEASE CABLE, ADJUSTING .
FRONT BACKREST
Special tools and workshop equipment required
- Pop Rivet Pliers VAS 5072
- Drill
- 4.0 mm drill bit
- Protective Eyewear
Scheme 200
Remove the seat pan. Refer to SEAT PAN .
Remove the seat adjustment control module. Refer to SEAT ADJUSTMENT CONTROL MODULE .
Remove the bolt -1-.
| WARNING | Eye injury risk. Wear protective eyewear! |
Drill out the blind rivet -2- with a 4 mm drill and remove retaining bracket -3-.
Remove the left and right bolts -arrows-.
Scheme 201
Remove the backrest -3- and cut the cable ties -2- for the electrical wiring harness.
Remove the backrest with the electrical wiring harness.
Install in reverse order of removal. Note the following
Insert the bolts with locking compound.
For the correct tightening specifications, refer to LOWER SEAT FRAME AND FRONT BACKREST OVERVIEW, see item 10 in see scheme 24.
FRONT BUCKET SEAT
| CAUTION | The bucket seat does not have a side airbag. Therefore, the electrical connection for the side airbag must have a terminal resistance in the wiring harness. The terminal resistor is a component of the wiring harness. |
Scheme 202
Move bucket seat -1- all the way up and back.
Remove the bolts -2-.
Move the bucket seat all the way forward.
Remove the bolts -3-.
Tilt the bucket seat back and disconnect the electrical harness connectors. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
Remove the bucket seat from the vehicle with a second technician.
Install in reverse order of removal.
Scheme 203
Remove the bucket seat. Refer to FRONT BUCKET SEAT .
Secure the bucket front seat on the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove the trim on the sill side. Refer to TRIM, SILL SIDE .
Remove the bolts -arrows-.
Remove lumbar support adjustment switch -1-.
Install in reverse order of removal.
Scheme 204
Remove the backrest padding. Refer to BUCKET SEAT BACKREST PADDING .
Cut through cable tie -3-.
Expose the wiring harness and pneumatic hose at retaining clip -4-.
Carefully detach the adhesive of module carrier -2- from the backrest.
Tilt the upper edge of the module carrier forward -arrow- and guide out at backrest adjustment shaft -1-.
Remove the module carrier.
Install in reverse order of removal.
Coat adhesive material on the reverse side of the module support. Adhesive material
Component assignment of the module carrier, refer to MODULE CARRIER WITH AIR CUSHIONS FOR LUMBAR SUPPORT COMPONENT ASSIGNMENT .
Scheme 205
Move the seat all the way forward to the highest position.
Release the clips -arrows- and remove trim -2-.
Note. Ignore -1-.
Install in reverse order of removal. Note the following
Press the outer trim on until it engages audibly.
Move the bucket seat all the way up and forward.
Remove the bolts -arrows-.
Disconnect the connector -2-.
Disconnect the connector -3-.
To disconnect electrical connector, press catch -1-, rotate retaining bracket in the direction of the -arrow- and remove connector.
Scheme 206
Remove control module.
Install in reverse order of removal.
For the correct tightening specifications see scheme 26
SEAT BELT GUIDE
Special tools and workshop equipment required
- Pry Lever 80 - 200
Scheme 207
Carefully guide the pry lever80 - 200 between the backrest cover and belt guide.
Release and remove the belt guide from the cover by pressing carefully.
Install in reverse order of removal.
Scheme 208
Remove the bucket seat. Refer to FRONT BUCKET SEAT .
Secure the bucket front seat on the fixture for seat repair VAS 6136 FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove the trim on the sill side. Refer to TRIM, SILL SIDE .
Remove the bolts -2- and -3-.
Disengage retaining clips -5- and -6- and remove seat bolster inflation adjustment button -1- or backrest bolster inflation adjustment button -4-.
Install in reverse order of removal.
SEAT FORWARD/BACK ADJUSTER RELEASE CABLE
Special tools and workshop equipment required
- Pop Rivet Pliers VAS 5072
- Drill
- 4.0 mm drill bit
- Protective Eyewear
Scheme 209
Remove the trim on the sill side. Refer to TRIM, SILL SIDE .
Remove the screw.
Remove the seat forward/back adjustment handle.
Press the control cable sleeve in the direction of -arrow A- out of the control cable bracket.
Detach release cable -1- for seat forward/back adjustment from the release lever -arrow B-.
Scheme 210
| WARNING | Eye injury risk. Wear protective eyewear! |
Drill out blind rivets -arrows- with a 4 mm drill and remove the retaining plate -1- for the relay socket and wiring harness.
Release retaining clip -4- on the release cable in the direction of -arrow A- and remove the retaining clamp in an upward direction -arrow B-.
Scheme 211
Release retaining spring -2- with a narrow screwdriver -3-.
Remove seat rail release lever -1- up out of the axis of rotation.
Remove the seat forward/back adjustment release cable.
Install in reverse order of removal.
Scheme 212
Remove the outer trim. Refer to OUTER TRIM .
Remove the bolt -2-.
Remove seat height adjustment lever -1- -arrow-.
Install in reverse order of removal. Note the following
Insert the bolt with locking compound; locking compound.
Scheme 213
Remove the seat pan. Refer to SEAT PAN .
Remove the bolt -3-.
Remove the bolts -2- and -4-.
Remove seat height adjuster -5- and retaining plate -1-.
Install in reverse order of removal.
Scheme 214
Pull seat height adjustment handle -2- up as far as the stop and hold it in that position.
Use a narrow screwdriver to press retaining clip -1- toward the inside -arrow A- and remove the seat height adjustment handle from the lever -arrow B-.
Scheme 215
Install in reverse order of removal. Note the following
- Springs -2- of retaining clip -3- must be on the outside of lever -1-.
Remove the trim on the sill side. Refer to TRIM, SILL SIDE .
Remove the trim on the tunnel side. Refer to TRIM, TUNNEL SIDE .
Remove the screw.
Remove the seat forward/back adjustment handle.
Press the control cable sleeve in the direction of -arrow A- out of the control cable bracket.
Detach release cable -1- for seat forward/back adjustment from the release lever -arrow B-.
Release retaining clip -4- on the release cable in the direction of -arrow A- and remove the retaining clamp in an upward direction -arrow B-.
Release retaining spring -2- with a narrow screwdriver -3-.
Remove seat rail release lever -1- up out of the axis of rotation.
Remove the bolt -1- and cut the cable ties -arrows-.
Scheme 216
Free up the electrical wiring harness on the retaining plate.
Disconnect the electrical connectors -2- and -4-.
Disconnect the pneumatic hose -3-.
Remove the bolts -arrows-.
Scheme 217
Remove the seat pan from the seat frame.
Install in reverse order of removal. Note the following
Insert the bolts with locking compound; locking compound.
Scheme 218
Remove the bucket seat. Refer to FRONT BUCKET SEAT .
Carefully release retaining tabs -1- and -2-.
Remove the seat rail cover.
Install in reverse order of removal. Note the following
Seat rail cover must be removed until it audibly engages.
Remove the bucket seat. Refer to FRONT BUCKET SEAT .
Secure the bucket front seat on the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove the outer trim. Refer to OUTER TRIM .
Remove the seat height adjustment lever. Refer to SEAT HEIGHT ADJUSTER .
Remove the backrest adjustment wheel. Refer to SEAT HEIGHT ADJUSTMENT HANDLE .
Remove the left backrest cover BACKREST COVER .
Remove the bolt -1-.
Scheme 219
Separate the cable ties.
Press the retaining tab and pull the electrical connectors out of the brackets.
Mark electrical connectors -2- and -3- and remove them.
Press the locking pin inward and remove the expanding clip -3-.
Scheme 220
Release retaining tab -1- -arrow A- and remove sill trim -2- upward and toward the front -B arrows
Disconnect the lumbar support electrical harness connector.
Scheme 221
Install in reverse order of removal. Note the following
Make sure trim -1- on the sill side engages correctly in the seat pan and on the backrest -arrows-.
For the correct tightening specifications, refer to
Scheme 222
Remove the bucket seat. Refer to FRONT BUCKET SEAT .
Secure the bucket front seat on the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove the right backrest cover. Refer to BACKREST COVER .
Remove the belt latch. Refer to FRONT BELT LATCH .
Note. Do not disconnect the electrical harness connectors.
Press the locking pin inward and remove the expanding clip -1-.
Release clip -3- -arrow A- and remove trim -2- on the tunnel side upward and toward the front -arrow B-.
Install in reverse order of removal. Note the following
Make sure the trim on the tunnel side engages correctly in the backrest.
Special tools and workshop equipment required
- Assembly Tool 3399
Scheme 223
Turn the backrest adjustment wheel -1- until a locking mechanism is visible from behind -arrow A-. It may be necessary to use a flashlight.
Engage Assembly Tool 3399 and pry it in the direction of -arrow B-.
Turn backrest adjustment wheel about 120° more.
Engage Assembly Tool 3399 and pry it in the direction of -arrow B-.
Remove backrest adjustment wheel.
Install in reverse order of removal. Note the following
If backrest adjustment wheel is too loose after installation, replace wheel.
Note. Removal and installation can be done with seat installed. Removing and installing a standard front seat is described. Removal and installation on the other seat versions is similar. The illustration shows a backrest cover without a storage net. The storage net cannot be removed from the backrest cover and can only be replaced together with the backrest cover.
Scheme 224
| WARNING | Wear protective gloves to avoid injury from burrs that may be on the backrest cover. |
Disengage the lower side hooks -3- (quantity: 2) on the backrest cover -2-.
1 - Backrest frame trim
Press the backrest cover -1- toward the center of the seat in the direction of -arrow A-.
Scheme 225
Remove the backrest cover back in the direction of -arrow B-.
Do the same on the opposite side.
Disengage the sides of the backrest cover -2- -arrows A, B, E and F-.
Scheme 226
Reach behind the backrest cover -1- and remove the right side from the backrest -2-.
Scheme 227
Do the same to the opposite side of the backrest cover -1-.
Loosen the side retaining hooks -3- or -5- see scheme 28.
Remove the backrest cover -1- further and bend it until the upper hooks -2- see scheme 28 disengage from the backrest frame.
Scheme 228
Note. The illustration does not show the upper hooks.
Tip the backrest cover -1- back slightly.
Press the backrest cover -1- down in the direction of -arrow A-.
Scheme 229
Lift the backrest cover in the direction of -arrow B- and remove it from the backrest frame.
Install in reverse order of removal. Note the following
First slide the upper hooks -2- see scheme 28 under the top backrest frame cross panel.
Tilt the backrest cover down and engage the side retaining tabs -3- and -5- and the lower hooks -4-.
Make sure the side retaining tabs -3- and -5- engage with the backrest frame trim correctly and the lower hooks -4- slide over the backrest frame trim seats.
Press the backrest cover -1- firmly into the areas marked with circles in the direction of the backrest.
Scheme 230
Check the retainers for secure seating and try to pull the lower part of the backrest cover off.
The backrest cover is engaged properly if it cannot be pulled off.
BACKREST FRAME TRIM
Note. Removal and installation are described for the standard front seat. Removal and installation on the other seat versions is similar.
Scheme 231
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the backrest upholstery until the 2 retaining tabs -arrow A- and -arrow B- on the backrest frame trim -2- can be seen from behind.
Disengage the retaining tabs -arrow A- and -arrow B- on the backrest frame trim -2- at the backrest frame.
Scheme 232
Remove the backrest frame trim -2- upward from the backrest frame -1-.
Scheme 233
Disengage the lower seats -arrows- (quantity: 2) on the backrest frame.
Remove the backrest frame trim from the backrest frame.
Install in reverse order of removal.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat Repair VAS 6136 .
Remove tunnel side trim panel. Refer to TRIM, TUNNEL SIDE .
Move the backrest forward as far as the stop using the handwheel.
Disengage the entry assistance release cable A -1- at the backrest hinge.
Scheme 234
Remove the entry assistance release cable A guide -2- from the seat frame.
Unclip the control cable bracket of the entry assistance release cable A -1- at the seat forward/back adjuster -2-.
Scheme 235
Disengage the entry assistance release cable A -1- at the seat forward/back adjuster -2- and remove it.
Scheme 236
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
| CAUTION | Make sure the backrest is in the basic position, i.e. it must be moved forward as far as the stop using the handwheel. |
Engage the entry assistance release cable B -1- in at the seat forward/back adjuster -2-.
Clip the control cable bracket of the entry assistance release cable A -1- into seat forward/back adjuster -2-.
Engage the entry assistance release cable A -1- at the backrest hinge.
Install the entry assistance release cable A guide -2- on the seat frame.
Adjust the entry assistance release cable A. Refer to ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING .
Lock the entry assistance release cable A -1- with the clip -2-.
Scheme 237
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
The following conditions must be met to adjust the entry assistance release cable
- The upholstery must be removed from the seat and backrest and they must be bolted to each other.
- To adjust the entry assistance function, the backrest must be positioned at the front stop.
- The entry assistance release cable B must be engaged at the backrest and on the seat pan lower frame.
Checking and Correcting
Scheme 238
Press the entry assistance lever -4- in the direction of the -arrow- as far as the stop.
1 - Backrest
2 - Bolts
3 - Tab
4 - Entry assistance lever
5 - Backrest frame
Check if the self-adjuster -1- is locked and if the spring in the self-adjuster responds.
Scheme 239
To check, press the self-adjuster -1- together and release it twice.
1 - Self adjuster
2 - Clips
If the test is successful
Engage the clip -2- on the self-adjuster -1-.
If the test is not successful
Replace the release cable and perform the checking and adjusting procedure again.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Move the backrest forward as far as the stop using the handwheel.
Disengage the eyelet on the entry assistance release cable B -3- from the pin -arrow- on the seat rail.
Unclip the entry assistance release cable B -3- at the seat forward/back adjuster -2-.
Push the upholstery to the side.
Disengage the eyelet on the entry assistance release cable B -1- from the pin -arrow- on the backrest hinge.
Scheme 240
Disengage the retainer on the entry assistance release cable B at the backrest hinge and remove the cable.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
| CAUTION | Make sure the backrest is in the basic position, i.e. it must be moved forward as far as the stop using the handwheel. |
Engage the eyelet on the entry assistance release cable B -1- from the pin -arrow- on the backrest hinge.
Secure the entry assistance release cable B on the backrest hinge.
Clip the entry assistance release cable B -3- in at the seat forward/back adjuster -2-.
Engage the eyelet on the entry assistance release cable B -3- from the pin -arrow- on the seat rail.
Adjust the entry assistance release cable B. Refer to ENTRY ASSISTANCE RELEASE CABLE B, ADJUSTING .
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Note. The function of the entry assistance release cable B is checked and corrected when adjusting the cable.
The following conditions must be met to check and correct the function
- The upholstery must be removed from the seat and backrest and they must be bolted to each other.
- To adjust the function, the backrest must be positioned at the front stop.
- The entry assistance release cable B must be engaged at the backrest and on the seat pan lower frame.
Note. The knurled nut -1- on the entry assistance release cable B -2- is delivered in the position shown in the illustration and must not be changed. This ensures the entry assistance release cable B is preadjusted.
CHECKING AND CORRECTING
Fold the backrest over the entry assistance release unit.
If the function still does not work, it must be corrected.
Unclip the release cable -3- with the knurled nut from the seat forward/back adjuster -2-.
Rotate the knurled wheel approximately 10 mm forward.
| CAUTION | If the knurled nut is rotated too far toward the eyelet, the adjustment will be incorrect. This will result in the tab -3- on the entry assistance ring running into the pin -2- on the backrest hinge. |
Correct the position of the knurled nut if the adjustment is incorrect.
Clip the release cable -3- with the knurled nut into the seat forward/back adjuster -2-.
Repeat the checking and correcting procedure until the function is correct.
ENTRY ASSISTANCE TRIM
Note. Removal and installation can be performed with the front seat installed.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 241
Press the handle -arrow B- forward as far as the stop and hold it in that position.
Press the tab -arrow A- off the catch -arrow C- in the direction of the -arrow- using a trim removal wedge3409.
Perform the same step on the opposite side of the trim -1-.
Tilt the trim -1- upward diagonally and remove from the handle with the bracket -2-.
Disengage the rear trim catch from the handle with bracket.
Remove the trim from the bracket with handle.
Install in reverse order of removal. Note the following
First engage the rear trim catch in the handle with bracket.
Make sure the trim engages correctly in the handle with bracket.
FOUR-WAY LUMBAR SUPPORT
Special tools and workshop equipment required
- Special Pop Rivet Pliers V.A.G 1753A
- Drill
- Protective Eyewear
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .
Remove headrests. Refer to
- «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
- «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .
Remove the cover with the upholstery
- Standard seat and Sport seat (manual or power) and Comfort seat. Refer to «BACKREST COVER AND UPHOLSTERY»(ref-520176-S25562593382012123100000) .
- Super Sport seat. Refer to «BACKREST COVER AND PADDING, SUPER SPORT SEAT»(ref-520176-S41691741002012123100000) .
Separate the Velcro fastener -3- between the system -2- and the upholstery.
Scheme 242
Note. It requires relatively high amount of force to separate the Velcro fastener.
Note. Lay plastic film between the seat pan cover and the backrest frame to protect against metal shavings.
Drill out rivet -3-.
Disconnect the electrical connectors -1- and -2- at lumbar support curvature and height adjustment motors.
Disengage the four-way lumbar support -2- on the backrest frame -1-.
Scheme 243
Remove the four-way lumbar support from the backrest frame.
Disengage system -2- at four-way lumbar support -1- if necessary -arrows-.
Engage system -2- at four-way lumbar support -1- if necessary -arrows-.
Lay plastic film -1- over the Velcro strips -2- on the system -2-.
Scheme 244
Secure plastic film to the system -2-.
Make sure the lumbar support is attached to the system -2- using an assembly fastener -4- or a suitable pin.
Engage four-way lumbar support -2- on the backrest frame -1-.
Before securing rivet -4-, a plastic washer -1- must be placed between lumbar support -2- and backrest frame -3-.
Scheme 245
Rivet the four-way lumbar support frame -2- with the backrest frame -3-.
Stretch the upholstery with cover over the backrest frame.
Remove the plastic film between the system and the upholstery.
Press the system Velcro™ fastener onto the upholstery.
Connect the electrical connectors on the lumbar support curvature and height adjustment motors.
Further installation is performed in reverse sequence of removal, but observe the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
SEAT RAIL CAP
Note. The cap is installed only on the back of the seat rail, on the sill side.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 246
Bring headrest into lowest lock position.
Move the seat all they way forward and in the highest position.
Release the hook -3- on the seat rail -2- and pry the cap off the seat rail screw -1- using the trim removal wedge3409 -arrow-.
Make sure the cap is engaged correctly.
Note. Removal and installation is described for the driver seat. Removal and installation of the passenger seat is similar.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove the tunnel side trim. Refer to TRIM, TUNNEL SIDE
Remove the sill side trim. Refer to TRIM, SILL SIDE
Press the entry assistance release cables -1- and -3- out of the retaining plate -2- at the seat rail release.
Disengage the release cable -3- from the seat rail release -arrow-.
Disengage the release cable -1- at the seat rail release idler pulley -2-.
Using the trim removal wedge3409, unclip the wiring harness -1- in the corrugated tube -2- at the bottom side of the seat pan and remove the wiring bracket.
Disconnect all the wiring harness connectors to the backrest and free up the disconnected wiring harnesses.
Note. The wiring harness between the connection point and the side airbag is continuous.
Remove the bolts -2-.
Scheme 247
Tip backrest -3- forward onto seat pan -1-.
Press the seat pan upholstery to the side and carefully remove side airbag wiring harness -4- and, if necessary, all additional wiring harnesses (depending on equipment) from the seat pan.
Remove backrest.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Adjust the entry assistance release cables. Refer to
ENTRY ASSISTANCE RELEASE CABLE B, ADJUSTING
ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat Repair VAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the headrests. Refer to HEADRESTS WITH LOCKING MECHANISM .
Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .
Headrest Guide Without Release Button
Scheme 248
Press the retaining tabs -arrows- on the headrest guide -1- toward the center of the headrest guide.
Hold the retaining tabs -arrows- down.
Pull headrest guide -1- upward out of backrest frame -2-.
Headrest Guide With Release Button
Scheme 249
Press the retaining tabs -arrows- on the headrest guide -1- toward the center of the headrest guide.
Hold the retaining tabs -arrows- down.
Pull headrest guide -1- upward out of backrest frame -2-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Headrest Guide Without Release Button
Note. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Make sure the retaining tabs -arrows- are engaged in the backrest frame -2- correctly.
Headrest Guide With Release Button
Note. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Make sure the retaining tabs -arrows- are engaged in the backrest frame -2- correctly.
Continuation for Headrest Guide Without and With Release Button
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
HEADRESTS WITH LOCKING MECHANISM
Note. The headrests can be removed with the front seats installed. The release button is located on the outer left of the driver seat and inner left of the passenger seat.
Scheme 250
Find release button pressure point -3-. It is located under the backrest cover.
Press the release button forward in the direction of the -arrow-.
Hold the release button down in this position.
Pull headrest -2- up out of guides -1- and -4-.
Note. If the release button does not work as described, remove the backrest cover. Refer to BACKREST COVER . Reach under the backrest cover and find the release button pressure point.
Install in reverse order of removal. Note the following
Make sure the headrest is engaged correctly in headrest guides.
MANUAL STANDARD FRONT SEAT
Note. The following describes removing and installing the driver side. The procedure for the front passenger seat is similar.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . |
Bring seat into service position. Refer to FRONT SEATS SERVICE POSITION, SETTING .
Turn on the ignition.
Disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
| WARNING | Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Disconnect the harness connectors> Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING on the connector station in the floor.
Connect Airbag Adapter VAS 6281. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
Remove front bolts -1- (quantity: 2).
Scheme 251
3 - Rear console
4 - Front console
Press the seat forward/back adjustment handle and move the seat -2- as far forward as possible.
Remove rear bolts -1- (quantity: 2).
With help from a second technician, lift the seat -2- out of the vehicle.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Remove Airbag AdapterVAS 6281 only after installing seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
Note. Make sure the connectors are installed all the way in and are secure.
Connect the connectors to the connectors of the connector station in the floor. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Release the seat forward/back adjuster.
Slide the front seat all the way back.
Unlatch the front seat using the entry assistance handle.
Fold the backrest forward and move the seat all the way forward at the same time.
Remove the rear seat bolt on the tunnel side. See item 15 in see scheme 37.
Press the rocker -arrow A- on the memory stop in the direction of the -arrow- and release it.
Scheme 252
Remove the memory stop -1- from the seat rail -2- toward the rear by tipping it slightly toward the tunnel.
Scheme 253
If the memory stop has been replaced, clean this area of the seat rail to remove any residue of the previous memory stone.
Install the memory stop into the seat rail -1- by slightly tipping it toward the tunnel.
Engage the memory stop in the back catch -arrow-.
Tighten the rear seat bolt on the tunnel side. See item 15 in see scheme 37.
Tilt the backrest back while sliding the seat all the way back (entry assistance).
Release the seat forward/back adjuster and slide the front seat into the desired position.
Note. It is not necessary to adjust the memory seat separately.
Note. The work can be performed with the seat installed.
Move the seat as far as possible up and back.
Disengage the control cable bracket of release cable -1- at seat forward/back adjuster -2-.
Scheme 254
Disengage the end of the release cable -arrow- at release cable retainer lever -3- of the seat forward/back adjuster.
Turn the release cable retainer lever forward and remove it.
Remove the spring if necessary.
Install in reverse order of removal. Note the following
Note. The release cable retainer lever is the same for the driver and front passenger seat. The spring is different for the driver and front passenger seat.
Install the spring correctly.
Release Cable Retainer with Installed Spring for The Left Seat
Scheme 255
Attach the spring at points -1- and -2-.
Turn the spring at lever -3- in a clockwise direction.
Place the spring around tab -4- so that it is touching -5-.
Release Cable Retainer With Installed Spring for The Right Seat
Scheme 256
Attach the spring at points -1- and -2-.
Turn the spring at lever -3- in a counterclockwise direction.
Place the spring around tab -4- so that it is touching -5-.
SEAT PAN LOWER FRAME OR SEAT PAN
Note. There is no separation between the seat pan lower frame with a seat forward/back adjuster and the seat pan upper frame on the standard front seat (manual). Refer to .
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove tunnel side trim panel. Refer to TRIM, SILL SIDE .
Remove the seat angle adjustment handle. Refer to SEAT ANGLE ADJUSTMENT HANDLE .
Remove the shoulder pin -2-.
Scheme 257
Remove the bolt -3-.
Remove the seat angle adjuster -1-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Replace the shoulder pin -2- and the bolt -3-.
Clean the threaded holes before installing, for example using a thread tap.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Open the cable ties for the release cable or unclip the clip on the seat pan.
Disengage the control cable bracket of release cable -1- at seat forward/back adjuster -2-.
Disengage the end of the release cable -arrow- at the seat forward/back adjuster lever -3-.
Disengage the control cable bracket of release cable -2- at seat forward/back adjuster -1-.
Scheme 258
Disengage the release cable -1- that seat forward/back release cable mount -arrow A-.
Scheme 259
Disengage the ball-shaped end of the release cable -arrow B- at the seat forward/back adjuster groove.
Remove the release cable.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove tunnel side trim panel. Refer to TRIM, SILL SIDE .
Remove bolts -2- (quantity: 2).
Scheme 260
Remove the seat height adjustment handle -1-.
Remove the lock washer -1-.
Scheme 261
Note. The bolts -1- and the bolt -3- are different lengths.
Remove the bolts -1- (quantity: 2) and -3- (quantity: 5).
Remove seat height adjuster -2-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Install in reverse order of removal. Note the following
Inspect the tab -arrow- visually.
If damage can be seen on the tab, installed a new seat height adjustment handle -1-.
Make sure the tab in the seat height adjustment handle fits correctly into the notch on the lever.
Scheme 262
Remove tunnel side trim panel. Refer to TRIM, SILL SIDE .
Remove bolts -2- (quantity: 3).
Remove bracket -1- from front seat -3-. Remove any cable ties from the retaining bracket.
Install in reverse order of removal.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat Repair VAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the headrests. Refer to HEADRESTS WITH LOCKING MECHANISM .
Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .
Remove the springs -A through D- from the backrest frame -1-.
Scheme 263
Note. The pull-springs -A through D- can also stay engaged in the backrest frame -1- and the spring mat -2- can be disengaged directly from the pull-springs.
Tip spring mat -2- forward.
Scheme 264
Remove the spring mat -2- from the openings -arrow- in the backrest frame -1-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Label the springs -A through D- as shown in the illustration.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
STORAGE COMPARTMENT
The following describes the removal and installation of a power standard front seat. The procedure is similar for a manual standard front seat. Refer to STORAGE COMPARTMENT .
TRIM, SILL SIDE
Note. Removal and installation can be performed with the front seat installed.
Scheme 265
Bring seat as far up as possible.
Remove backrest adjustment wheel. Refer to BACKREST ADJUSTING WHEEL .
Remove seat height adjustment handle. Refer to SEAT HEIGHT ADJUSTMENT HANDLE .
Remove the expanding rivet -2- for the sill side trim -1-.
Open the clips -4- (quantity: 2).
Scheme 266
Unclip trim -1- on retaining bracket -3-.
Disengage trim in area of backrest adjustment wheel and seat anchor.
Remove the trim forward and up from the retaining bracket -3-.
Note. Make sure the bracket -2- and the tab -2- are not damaged when removing the trim.
Seat With Four-Way Lumbar Support
Remove the electrical connector -4- from the driver seat lumbar support adjustment switch -E176- -1-.
3 - Sill side trim
Procedure For All Manual Seat Versions
Remove sill side trim.
Install in reverse order of removal. Note the following
Note. Make sure the tab -2- is seated correctly. Make sure the sill side trim -1- is engaged correctly on the retaining bracket -3- and the locking clips -4- are closed.
Note. Make sure the wire is as close to the connector -4- as possible.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST ADJUSTING WHEEL .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST COVER .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST FRAME TRIM .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE BRACKET .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE CABLE .
CONNECTING CABLE
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to CONNECTING CABLE .
DVD PLAYER RETAINING PLATE
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to DVD PLAYER RETAINING PLATE .
ENTRY ASSISTANCE RELEASE CABLE A
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to ENTRY ASSISTANCE RELEASE CABLE A .
ENTRY ASSISTANCE RELEASE CABLE B
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to ENTRY ASSISTANCE RELEASE CABLE B .
ENTRY ASSISTANCE HANDLE WITH BRACKET
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .
For the correct tightening specifications, refer to ENTRY ASSISTANCE OVERVIEW .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to ENTRY ASSISTANCE TRIM .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to FOUR-WAY LUMBAR SUPPORT OVERVIEW .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to FRONT BACKREST .
For the correct tightening specifications, refer to FRONT BACKREST OVERVIEW .
HEADREST GUIDE
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to HEADREST GUIDE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to HEADRESTS WITH LOCKING MECHANISM .
MANUAL SPORT FRONT SEAT
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to MANUAL STANDARD FRONT SEAT .
MEMORY STOP
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to MEMORY STOP .
SEAT DEPTH ADJUSTER
Special tools and workshop equipment required
- Trim Removal Wedge 3409
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Manual Sport seat. Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Power sport seat and super sport seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Equipment level with storage compartment: remove the storage compartment. Refer to STORAGE COMPARTMENT .
Remove trim. Refer to SEAT DEPTH ADJUSTER TRIM .
Move the seat depth adjuster all the way forward -arrow-.
Scheme 267
Unclip the tabs -2- using a trim removal wedge3409.
Swivel the support with the seat cushion and seat cover -1- for the seat depth adjuster upward so that the tabs -arrow A- and -arrow B- remain unlocked.
Scheme 268
Note. The illustration shows the upholstery disengaged.
Remove the support with the seat cushion and seat cover for the seat depth adjuster upward and toward the front.
Disengage the tabs -arrow C- on the seat depth adjuster -2- and move the support with the seat cushion and seat cover upward.
Lay the support -2-, seat cushion and seat cover for the seat depth adjustment on the front seat.
Scheme 269
Note. The illustration does not show the seat pan lower frame.
Remove the cushion retaining channels -1, 3, 4- across and at the sides from the seat depth adjustor.
To do this, unclip the retaining channels -1- and -2- in the direction of the -arrow- out from the tabs -3-.
Scheme 270
Remove the bolts -1-, -2- and nuts -3- from the seat depth adjuster.
Scheme 271
Unclip the tabs -1- and -3- using a trim removal wedge3409.
Scheme 272
Remove the seat depth adjuster -2- from the lower seat frame upward and forward -arrows-.
Disengage the tabs -4- from the lower seat frame while doing this.
Remove the seat depth adjuster from the front seat.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
| CAUTION | To secure the new bolts, also install nuts on the seat pan side. |
Install a nut -3- on the seat pan side of each bolt -1, 2- to secure the bolts after installing them.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
SEAT DEPTH ADJUSTER TRIM
Special tools and workshop equipment required
- Trim Removal Wedge 3409
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Manual Sport seat. Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Power sport seat and super sport seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Equipment level with storage compartment: remove the storage compartment. Refer to STORAGE COMPARTMENT .
Move the seat depth adjuster all the way forward.
Scheme 273
Unclip the tabs -arrows- on the trim -1- using a trim removal wedge3409.
Remove the trim from the seat depth adjuster.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SEAT FORWARD/BACK ADJUSTER RELEASE CABLE .
SEAT HEIGHT ADJUSTER
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SEAT HEIGHT ADJUSTER .
The seat position sensor removal and installation procedure is similar on all seat versions. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .
SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION
- The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat.
- The removal and installation procedure for the seat rail covers is described on the driver seat sill side seat rail. The tunnel side cover is removed and installed in a similar way. Refer to «SEAT RAIL COVER»(ref-520146-S40235374182012123100000) .
SILL SIDE RETAINING BRACKET TRIM
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SILL SIDE RETAINING BRACKET TRIM .
SPRING MAT
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SPRING MAT .
Removal and installation on a power Standard front seat is described here. Removal and installation of the manual Sport front seat is identical. Refer to STORAGE COMPARTMENT .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SUPPORT PLATE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TORSION BAR .
TORSION BAR BEARING
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TORSION BAR BEARING .
Removal and installation is described for a manual standard front seat. Removal and installation are similar for a manual sport front seat. Refer to TRIM, SILL SIDE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TRIM, TUNNEL SIDE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to BACKREST RELEASE BRACKET .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to BACKREST RELEASE CABLE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to CONNECTING CABLE .
The following describes the connector station connectors for the manual standard front seat. They are similar for the comfort front seat. Refer to CONNECTOR STATION CONNECTORS .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to DVD PLAYER RETAINING PLATE .
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to ENTRY ASSISTANCE BUTTON .
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .
For the correct tightening specifications, refer to ENTRY ASSISTANCE OVERVIEW .
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to ENTRY ASSISTANCE TRIM .
Special tools and workshop equipment required
- Special Pop Rivet Pliers V.A.G 1753A
- Drill
- Protective Eyewear
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat. Refer to POWER STANDARD FRONT SEAT .
Attach the front seat to the fixture for seat repairVAS 6136 FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .
Remove headrests. Refer to
- «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
- «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .
Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .
Note. Lay plastic film between the seat pan cover and the backrest frame to protect against metal shavings.
| WARNING | Risk of injury! Wear protective eyewear. |
Drill out rivet -2-.
Disconnect the electrical connectors -1- and -3- at lumbar support curvature and height adjustment motors.
Free up the electrical wiring harness at the four-way lumbar support -1-.
Scheme 274
Disengage the four-way lumbar support on the backrest frame -2-.
Remove the four-way lumbar support from the backrest frame.
Engage four-way lumbar support -1- on the backrest frame -2-.
Before securing rivet -4-, a plastic washer -1- must be placed between lumbar support -2- and backrest frame -3-.
Scheme 275
Rivet the four-way lumbar support frame -2- with the backrest frame -3-.
Further installation is performed in reverse sequence of removal, but observe the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to FRONT BACKREST .
For the correct tightening specifications, refer to FRONT BACKREST OVERVIEW .
Scheme 276
Remove backrest cover panel. Refer to BACKREST COVER .
Adjust the lumbar support to the highest curve while moving the slider -1- all the way down -arrow A-.
Note. Ignore -2-.
Disconnect the connector -1-.
Scheme 277
Carefully tilt the backrest fan -2- out of the backrest upholstery -arrow-.
Scheme 278
Install in reverse order of removal. Note the following
- The mounting eyelets on the fan housing -1- face up and down.
- Place the wire -2- into the gap in the backrest cushions -arrow- facing outward.
Make sure the backrest lumber support spring plate is seated correctly.
POWER COMFORT FRONT SEAT
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to POWER STANDARD FRONT SEAT .
POWER HEADRESTS
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to POWER HEADRESTS .
Install in reverse order of removal.
For the correct tightening specifications (Scheme 165)
The seat position sensor removal and installation procedure is similar on all seat versions. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .
SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION
- The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
- The removal and installation procedure for the seat rail covers is described on the driver seat sill side seat rail. Removing and installing the cover on the tunnel side is similar. Refer to «SEAT RAIL COVER»(ref-520146-S40235374182012123100000) .
SEAT RAIL SPINDLE COVER
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to SEAT RAIL SPINDLE COVER .
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to SILL SIDE RETAINING BRACKET TRIM .
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to STORAGE COMPARTMENT .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to SUPPORT PLATE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to TORSION BAR .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to TORSION BAR BEARING .
TRIM
The following describes the removal and installation of a manual sport front seat. The procedure is similar for a comfort front seat. Refer to SEAT DEPTH ADJUSTER .
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to TRIM, SILL SIDE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to TRIM, TUNNEL SIDE .
Remove backrest cover panel. Refer to BACKREST COVER .
Disconnect and free up the electrical connector -1-.
Scheme 279
Carefully tilt fan -2- out of the backrest upholstery -arrow-.
Install in reverse order of removal. Note the following
Upper fan installation position
- The electrical wire faces down.
- The securing eyes on the fan housing face to the side.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling airbag units (for example, when disconnecting the harness connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove the tunnel side trim TRIM, TUNNEL SIDE .
Remove the sill side trim TRIM, SILL SIDE .
Remove backrest cover panel. Refer to BACKREST COVER .
Make a permanent mark (a line) on the left and right side -arrow A- on the backrest frame -2- on the front edge -arrow B- of the anchor -1-.
Scheme 280
| CAUTION | Do not damage the surface of the anchor when marking it by scratching or denting it. Do not remove the cover -4- under any circumstances. |
Remove the nut -5- from the shaft -3-.
Remove the upholstery on the backrest. Refer to BACKREST COVER AND UPHOLSTERY .
Scheme 281
Note. The switch unit must be removed to remove the backrest adjustment motor -7- but it does not need to be replaced.
Remove the switch unit. see scheme 248
Remove the shaft -3- in the direction of the -arrow- from the backrest frame -1-.
Disconnect the electrical connector -6- on the backrest adjustment motor -7-.
Remove the bolt -2-.
Remove the bracket adjustment motor -7- from the bracket -5-.
Remove the shaft -5- in the direction of the -arrow- from the switch unit -2-.
Disconnect the multi-pin connector -5-.
Scheme 282
Remove the bolts -2-.
Remove the switch unit -4- from the backrest frame -1-.
Unclip the locking bushing -2- at the spindle -1-.
Scheme 283
3 - Switch unit
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling airbag units (for example, when connecting the harness connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Clean the shaft threads -3- before installing, for example using a thread tap.
Check the position of the backrest frame -2- and the anchor -1- on the left and right side.
- The left and right backrest frames must be in the position marked before removal -A and B arrows -.
If the left and right backrest frames are not in the position marked before removal, correct their position accordingly.
Scheme 284
Position the backrest adjustment motor -1- on the bracket -3-.
Replace the bolt -4-. Coat it with locking compound fluid and tighten it by hand.
- It must still be possible to move the backrest adjustment motor.
First slide the shaft through the anchor (tunnel side) as far as the stop -2- in the backrest adjustment motor.
Check whether the profile of the inserted shaft and mount -2- in the backrest adjustment motor align.
- If the shaft profile and the mount in the backrest adjustment motor align
Slide the shaft through the mount in the backrest adjustment motor up to approximately the middle of the seat.
- If the shaft profile and the mount in the backrest adjustment motor do not align
Connect an external power source (12 Volt) to the backrest adjustment motor -1-.
Rotate mount -2- until it aligns with the shaft profile.
Slide the shaft through the mount in the backrest adjustment motor up to approximately the middle of the seat.
Install the switch unit. see scheme 253
Insert the switch unit -4- so the guide -arrow- covers the backrest frame -1- correctly.
Tighten the switch unit -4- to the tightening specification.
Connect the socket -5- to the switch unit multi-pin connector.
Position the locking bushing -4- on the shaft -3-.
Scheme 285
Note. The catches -arrow- (quantity: 4) on the locking bushing must face toward the switch unit -1-. When sliding the shaft in, do not engage the locking bushing -4- with the spindle -2-. Only engage the locking bushing -4- after adjusting the switch unit with the spindle -2-.
Backrest Adjustment Motor and Switch Unit, Installing
Slide the shaft -3- through the spindle -2- and the anchor (sill side) as far as the stop.
Apply locking compound to the threaded section of the shaft.
Install the new nut -5- on the shaft -3-.
Tighten the bolt -5- to the specified torque.
Bolt the backrest adjustment motor on the bracket -3- and tighten it to the tightening specification.
Adjust the switch unit micro switch -2-. Refer to SWITCH UNIT MICRO-SWITCH, ADJUSTING .
After adjusting the switch unit, slide the locking bushing -4- onto the spindle -3-.
Engage the locking bushing -4- with the spindle -3-.
Check the switch unit. Refer to SWITCH UNIT MICRO-SWITCH, CHECKING .
Installation is in reverse order of removal, noting the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Perform the following tests after removing and installing the backrest adjustment motor and the switch unit
- Calibration, performing, refer to «SWITCH UNIT, CALIBRATING»(ref-520146-S05883686762012123100000) .
- Function test, performing, refer to «FUNCTION TEST, PERFORMING»(ref-520146-S33851913152012123100000)
Install in reverse order of removal.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE BRACKET .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE CABLE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to CONNECTING CABLE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to DVD PLAYER RETAINING PLATE .
Scheme 286
Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .
Disconnect the electrical connector -1- on the entry assistance button -2-.
Unclip the catches -arrows- at the tabs.
Scheme 287
Tilt the entry assistance button -2- out of the tabs in the direction of the -arrows- and disengage it -arrow-.
Remove the entry assistance button from the trim -1-.
Note. The entry assistance button is not designed to be disassembled further.
Install in reverse order of removal.
Note. Removal and installation can be performed with the front seat installed.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 288
Press the handle -arrow B- forward as far as the stop and hold it in that position.
Press the tab -arrow A- off the catch -arrow C- in the direction of the -arrow- using a trim removal wedge 3409.
Perform the same step on the opposite side of the trim -1-.
Tilt the trim -1- upward diagonally and remove from the handle with the bracket -2-.
Disengage the rear trim catch from the handle with bracket.
Remove the trim -1- from the handle with bracket -2- as far as the length of the entry assistance button wire allows.
Disconnect the electrical connector -1- on the entry assistance button -2-.
Remove the trim -3- with the entry assistance button.
Remove the entry assistance button. Refer to ENTRY ASSISTANCE BUTTON .
Install the entry assistance button.
Connect the connector to the entry assistance button.
Note. Make sure the connectors are installed all the way in and are secure.
First engage the rear trim retaining tab in the handle with bracket.
Make sure the trim engages correctly in the handle with bracket.
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .
For the correct tightening specifications, refer to ENTRY ASSISTANCE OVERVIEW .
Note. The following describes removing and installing the driver side. The procedure for the front passenger seat is similar.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat Repair VAS 6136 .
Remove the tunnel side trim. Refer to TRIM, TUNNEL SIDE
Remove the sill side trim. Refer to TRIM, SILL SIDE .
Using the trim removal wedge 3409, unclip the wiring harness -1- in the corrugated tube -2- at the bottom side of the seat and remove the wiring bracket.
Disconnect all the wiring harness connectors to the backrest and free up the disconnected wiring harnesses.
Note. The wiring harness between the connection point and the side airbag is continuous.
Remove the bolts -2-.
Scheme 289
Tip backrest -3- forward onto seat pan -1-.
Press the seat pan upholstery to the side and carefully remove side airbag wiring harness -4- and, if necessary, all additional wiring harnesses -5- to the backrest (depending on equipment) from the seat pan.
Remove backrest.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Test The Seat Forward/Back Adjustment Motor -V28- / -V31- or Control Module(s) -J136- / -J521
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Move the seat as far up as possible.
Remove tunnel side trim panel. Refer to TRIM, SILL SIDE .
Note. Check electrical and electronic components and wires before removing seat further to avoid unnecessary repair costs.
Perform the following tests
- Check the fuse. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.
- Check the voltage at the connector station and perform fault finding if necessary. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.
- Check the voltage to the control module. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.
- Check the voltage to the seat forward/back adjustment motor -V288-. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.
Replace the fuse if faulty. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.
If there is no voltage at the connector station, repair or replace the wire. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.
Replace the seat pan lower frame together with seat forward/back adjustment motor. Refer to SEAT PAN .
Replace the memory seat/steering column adjustment control module -J136- /front passenger memory seat control module -J521- if faulty. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE .
Removing A Faulty Seat Forward/Back Adjustment Motor -V28- / -V31
Scheme 290
| CAUTION | Loosen bolts -3- only after checking electrical or electronic components and wires. After loosening the bolts -3-, replace the lower section of the seat pan -2- including the seat forward/back adjustment motor. |
| WARNING | Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Turn on the ignition and disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the bolts -3- (quantity: 4) on both sides.
I - Seat forward/back adjustment motor, threaded connection on sill side.
II - Seat forward/back adjustment motor, threaded connection on tunnel side.
Note. To remove the tunnel side bolts, reach under the seat from the front.
| WARNING | Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Disconnect the connector on the seat forward/back adjustment motor.
Move seat until bolts -1- (quantity: 4) are visible.
Scheme 291
Remove the bolts -1-.
Disconnect the harness connectors at the connector station. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
Connect Airbag Adapter VAS 6281. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
Raise the front seat with a 2nd technician and remove it from the vehicle.
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Separate the lower frame -2- from the upper frame -1-. Refer to SEAT PAN .
Replace the lower seat pan frame -2- with seat forward/back adjustment motor SEAT PAN .
Removing A Faulty Control Module -J136- / -J521
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Disconnect the connector on the seat forward/back adjustment motor.
Connect the seat forward/back adjustment motor to an external power source and move the seat forward or back until the bolts -1- (quantity: 4) are visible.
Remove the bolts -1-.
Disconnect the harness connectors at the connector station. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
Connect Airbag Adapter VAS 6281. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
Raise the front seat with a 2nd technician and remove it from the vehicle.
Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Replace control module -J136- / -J521-. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE .
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Remove the airbag adapterVAS 6281 only after installing the front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
Connect the connectors to the connectors of the connector station in the floor. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnosis tester.
Lumbar Support Height Adjustment Motor, Removing
Scheme 292
Remove backrest cover panel. Refer to BACKREST COVER .
Disconnect the connector -1-.
Release the bracket -2- with a screwdriver -arrow-.
Remove the lumbar support height adjustment motor -3-.
Install in reverse order of removal.
Lumbar Support Curvature Adjustment Motor, Removing and Installing
The lumbar support curvature adjustment motor is removed in a similar way as the lumbar support height adjustment motor.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Disconnect the connectors -2 through 5- on the control module -1-.
Scheme 293
Note. The number of connectors may vary depending on the equipment. The description shows the version with the most equipment.
Unclip the tabs -arrows- using the trim removal wedge3409.
Carefully tilt the control module -1- in the direction of -arrow A- out of the retainers -2-.
Scheme 294
Slide the control module in the direction of -arrow B-.
Disengage the control module hooks -arrow- from the bracket.
Remove the control module from the bracket.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the memory seat adjustment control module engages audibly in the retainer. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the memory seat adjustment/steering column adjustment control module. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE .
Press the pin -2- toward the upholster and out of the clip -arrow A- on the bracket -1-, for example, using an upholstery needle.
Scheme 295
Remove the pin -2- from the seat pan.
Remove the bracket support base -2- from the seat pan upper frame.
Scheme 296
Unclip the clip -arrow A- at the seat pan upper frame -1-.
Disengage the retaining tabs -arrow B- (quantity: 2).
Carefully remove the bracket in the direction of the -arrow- from the seat pan.
Remove the bracket from the seat pan.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Note. The headrests can be removed with the front seats installed. The release button is located on the outer left of the driver seat and inner left of the passenger seat.
Scheme 297
Remove backrest cover panel. Refer to BACKREST COVER .
Unclip the cable tie clip -3- on the backrest frame -1-.
Disconnect the connector -2-.
Reach under the backrest cover and find the release button pressure point -3-.
Press the release button forward in the direction of the -arrow-.
Hold release button -3- down in this position.
Pull headrest -2- up out of guides -1- and -4-.
| CAUTION | When removing the headrest, make sure the connector on the headrest side does not get stuck in the headrest guides or in the fixed cover cap. |
When removing the headrest -1-, guide the wire with the connector -4- through the headrest guide -3-.
Scheme 298
2 - Backrest frame
Install in reverse order of removal. Note the following
When installing the headrest, the release button -3- must not be pressed in.
POWER STANDARD FRONT SEAT
Note. The following describes removing and installing the driver side. The procedure for the front passenger seat is similar.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Bring seat into service position. Refer to FRONT SEATS SERVICE POSITION, SETTING .
Remove front bolts -1- (quantity: 2).
Operate seat forward/back adjuster and move the seat -2- as far forward as possible.
Remove rear bolts -1- (quantity: 2).
3 - Rear console
4 - Front console
Turn on the ignition.
Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
| WARNING | Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Disconnect the harness connectors. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING on the connector station in the floor.
Connect Airbag AdapterVAS 6281. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
Raise the front seat with a 2nd technician and remove it from the vehicle.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Remove the airbag adapter VAS 6281 only after installing the front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .
Note. Make sure the connectors are installed all the way in and are secure.
Connect the connectors to the connectors of the connector station in the floor. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Scheme 299
Remove the sill side trim. Refer to TRIM, SILL SIDE .
Disengage the wire from the bracket -6-.
Disconnect the connector -7-.
Remove the backrest and headrest adjustment control head -5-. Refer to BACKREST AND HEADREST ADJUSTMENT ACTUATOR .
Remove the seat adjustment control head -4-. Refer to SEAT ADJUSTMENT CONTROL HEAD .
Remove the bolts -3-.
Remove the control head -1- from the sill side trim -2-.
Install in reverse order of removal.
Install in reverse order of removal.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn on the ignition.
Turn on the ignition and disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Remove the front seat
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Disconnect electrical harness connector -3- on seat angle adjustment motor -4-.
Scheme 300
Remove the bolt -2-.
5 - Adjusting spindle, preadjusted by the manufacturer
Do not damage the bushing -1- inserted in the bearing area -2- when removing the bolt.
Scheme 301
| CAUTION | The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
Remove the bolts -1-.
Remove the seat angle adjustment motor from the front seat.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Clean the threaded bolt holes for self-locking nuts, for example using a thread tap.
Replace all self-locking bolts.
Do not damage bushing -1- when inserting the bolt.
| CAUTION | The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Note. The upper and lower seat pan frames can only be separated and connected when the upholstery is removed. The seat position sensor must be installed in the new seat pan lower frame.
Remove the seat position sensor. Refer to
- «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION»(ref-520043-S29666124302012123100000) .
- «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION»(ref-520043-S23423103562012123100000) .
Separate the seat pan upper frame from the lower frame. Refer to UPPER AND LOWER FRAMES, SEPARATING .
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the tunnel side trim. Refer to TRIM, TUNNEL SIDE
Remove the sill side trim. Refer to TRIM, SILL SIDE .
Disconnect electrical harness connector -1- on seat height adjustment motor -2-.
Scheme 302
Release the tension in the torsion bar. Refer to TORSION BAR .
Scheme 303
| CAUTION | Threaded hole in the seat pan can be damaged or destroyed, if tension is not released when loosening or tightening the threaded connection between the adjusting spindle and the seat pan. When removing or installing, the adjusting spindle/seat pan bolting torque must be relieved. Risk of damage to the bushing -3- in the bearing point (adjusting spindle/seat pan bolting). The bushing cannot be replaced with workshop materials. If the bushing is damaged, the corresponding assembly parts must be replaced. |
Remove bolt -2- on the seat height adjustment motor adjusting spindle -1-.
Remove the bolt -2-.
Scheme 304
1 - Seat angle adjustment motor adjusting spindle (preadjusted by the manufacturer)
Do not damage the bushing -1- inserted in the bearing area -2- when removing the bolt.
| CAUTION | The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
Tilt the seat pan upper frame -1- up as far as possible.
Scheme 305
Support the seat pan upper frame with a suitable wood block -6- on the fixture for seat repair VAS 6136 -item 2-.
Remove bolts -3- (quantity: 2).
Remove bracket -5- with seat height adjustment motor -4- from the seat pan.
Remove the bolts -1-.
Scheme 306
Separate bracket -2- and seat height adjustment motor -3-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Clean the threaded bolt holes for self-locking nuts, for example using a thread tap.
Replace all self-locking bolts.
Insert the bolt -2-.
Do not damage bushing -1- when inserting the bolt.
| CAUTION | If tension is not released when loosening or tightening the threaded connection between the adjusting spindle and the seat pan, the threaded hole in the seat pan will be damaged or destroyed. |
Do not damage the bushing -3- when inserting the bolt -2-.
| CAUTION | The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
The seat position sensor removal and installation procedure is similar on all seat versions. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .
SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION
- The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat.
- The removal and installation procedure for the seat rail covers is described on the driver seat sill side seat rail. Removing and installing the cover on the tunnel side is similar. Refer to «SEAT RAIL COVER»(ref-520146-S40235374182012123100000) .
Note. The removal and installation procedure is described on the basis of the driver seat sill side seat rail. For the sake of clarity, the figure does not show the surrounding area.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 307
Proceed as follows
Bring headrest into lowest lock position.
Move seat as far back and up as possible.
Pry the spindle cover -1- from the seat rail cover -2- and seat forward/back adjustment spindle using the trim removal wedge3409.
Install in reverse order of removal. Note the following
Make sure the spindle cover is engaged correctly.
Scheme 308
Remove tunnel side trim panel TRIM, SILL SIDE .
Remove bolts -3- (quantity: 4).
Remove bracket -1- from front seat -2-. Remove any cable ties from the retaining bracket.
Install in reverse order of removal.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
- Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Open the storage compartment -1- and remove the bolts -2-.
Scheme 309
Release the tab -arrow- on the storage compartment -2- and remove the storage compartment downward from the sill side trim -1-.
Scheme 310
Push the storage compartment -1- in the direction of the -arrow- and disengage the retainer -lower arrow- from the upper seat frame -2-.
Scheme 311
Remove the storage compartment from the seat pan upper frame.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is performed in the reverse of removal, but note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SUPPORT PLATE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TORSION BAR .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TORSION BAR BEARING .
Note. Removal and installation can be performed with the front seat installed.
Scheme 312
Bring seat as far up as possible.
Remove the expanding rivet -2- from the sill side trim -1-.
Open the clip -3-.
Scheme 313
Unclip trim -1- on retaining bracket -2-.
Disengage trim in seat/backrest stop area.
Note. Ensure bracket -4- is not damaged when removing trim.
Release the catch -arrow- on the storage compartment -2- and remove the sill side trim -1- upward.
Pull the sill side trim slightly forward off the bracket and remove it upward.
Pull the trim as far up from the retaining bracket as the electrical wires allow.
Disconnect the connectors
Scheme 314
- Seat adjustment control head assembly, driver seat adjustment control head -E470- /front passenger seat adjustment control head -E471
- Lumbar support adjustment switch -E176- / -E177
Free up electrical wire on the bracket -3-.
Remove sill side trim.
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure. Make sure the side member trim is engaged correctly on the retaining bracket and the lock clip is closed. Make sure that the wires are as close as possible to the connectors.
- Removal and installation can only be performed with the front seat removed.
- The following describes the removal and installation of a manual standard front seat. The procedure is similar for the power standard front seat. Refer to «TRIM, TUNNEL SIDE»(ref-520146-S16853487842012123100000) .
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to BACKREST RELEASE CABLE .
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to BACKREST RELEASE BRACKET .
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to CONNECTING CABLE .
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to DVD PLAYER RETAINING PLATE .
Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to ENTRY ASSISTANCE BUTTON .
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .
For the correct tightening specifications, refer to ENTRY ASSISTANCE OVERVIEW .
Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to ENTRY ASSISTANCE TRIM .
Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to FRONT BACKREST .
For the correct tightening specifications, refer to FRONT BACKREST OVERVIEW .
Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to POWER HEADRESTS .
POWER SPORT FRONT SEAT
Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to POWER STANDARD FRONT SEAT .
Removal and installation is described for a manual sport front seat is described here. It is identical on a power sport front seat. Refer to SEAT DEPTH ADJUSTER .
The seat position sensor removal and installation procedure is similar on all seat versions. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .
SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION
- Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat.
- The removal and installation procedure for the seat rail covers is described on the driver seat sill side seat rail. Removing and installing the cover on the tunnel side is similar. Refer to «SEAT RAIL COVER»(ref-520146-S40235374182012123100000) .
Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to SEAT RAIL SPINDLE COVER .
Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to SILL SIDE RETAINING BRACKET TRIM .
Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to STORAGE COMPARTMENT .
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to SUPPORT PLATE .
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to TORSION BAR .
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to TORSION BAR BEARING .
Removal and installation is described for a manual sport front seat is described here. It is identical on a power sport front seat. Refer to SEAT DEPTH ADJUSTER .
Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to TRIM, SILL SIDE .
Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to TRIM, TUNNEL SIDE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to BACKREST RELEASE BRACKET .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to BACKREST RELEASE CABLE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to CONNECTING CABLE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to DVD PLAYER RETAINING PLATE .
Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to ENTRY ASSISTANCE BUTTON .
Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to ENTRY ASSISTANCE TRIM .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .
For the correct tightening specifications, refer to ENTRY ASSISTANCE OVERVIEW .
Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to FRONT BACKREST .
For the correct tightening specifications, refer to FRONT BACKREST OVERVIEW .
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling airbag units (for example, when disconnecting the harness connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat. Refer to SUPER SPORT FRONT SEAT .
Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the cover and upholstery/headrest from the backrest. Refer to BACKREST COVER AND PADDING, SUPER SPORT SEAT .
Headrest Guide Without Release Button
Press the retaining tabs -arrows- on the headrest guide toward the center of the headrest guide.
Hold the retaining tabs down.
Pull headrest guide -1- upward out of backrest frame -2-.
Headrest Guide With Release Button
Scheme 315
Press the retaining tabs -arrows- on the headrest guide toward the center of the headrest guide.
Hold the retaining tabs down.
Pull headrest guide -1- upward out of backrest frame -2-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is performed in the reverse of removal, but note the following
Headrest Guide without Release Button
Note. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Ensure retaining tabs -arrows- are engaged in the backrest frame correctly.
Headrest Guide with Release Button
Note. The figure shows the backrest frame of the power front seat. The backrest frame of the super sport front seat is similar. The only difference is the additional bracket in the top area. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Ensure retaining tabs -arrows- are engaged in the backrest frame correctly.
Continuation for Headrest Guide without and with Release Button
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.
HEADREST UPHOLSTERY, WITH LOCKING MECHANISM
The headrest with slide-in locking mechanism is a fixed component of the backrest upholstery. It is not possible to separate the upholstery and the headrest. Removal and installation of the backrest cover and upholstery/headrest, refer to BACKREST COVER AND PADDING, SUPER SPORT SEAT .
Removal and installation is described for a manual sport front seat is described here. The procedure is similar for the super sport front seat. Refer to SEAT DEPTH ADJUSTER .
SEAT PAN
The disassembling and assembling procedure is described for a power standard front seat. The procedure is similar for the super sport front seat. Refer to SEAT PAN .
The seat position sensor removal and installation procedure is similar on all seat versions. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .
SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION
Removal and installation on a power Standard front seat is described here. It is similar to the electric front super sport seat. Refer to SEAT RAIL SPINDLE COVER .
- Removal and installation is described for a manual standard front seat. It is similar to the electric front super sport seat.
- The removal and installation procedure for the seat rail covers is described on the driver seat sill side seat rail. Removing and installing the cover on the tunnel side is similar. Refer to «SEAT RAIL COVER»(ref-520146-S40235374182012123100000) .
Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to SILL SIDE RETAINING BRACKET TRIM .
Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to STORAGE COMPARTMENT .
SUPER SPORT FRONT SEAT
Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to POWER STANDARD FRONT SEAT .
For the correct tightening specifications, refer to SUPER SPORT FRONT SEAT OVERVIEW .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to SUPPORT PLATE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to TORSION BAR .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to TORSION BAR BEARING .
Removal and installation are described for the standard front seat. The procedure is similar for the super sport front seat. Refer to TRIM, SILL SIDE .
- Removal and installation can only be performed with the front seat removed.
- The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
BACKREST
Note. The procedure for removing and installing the right 2/3 section of the divided backrest is described. The left 1/3 section of the backrest is removed and installed in a similar way.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 316
Remove the seat bench. Refer to BENCH SEAT .
Vehicles equipped with backrest heating: disconnect the backrest heating harness connector
Open cover -1- of connector station -2-.
Disengage control cable bracket -3-.
Disengage the release cable -4- at the release cable connector -5-.
Remove the center bracket cover -5-. Refer to CENTER STORAGE COMPARTMENT COVER .
Scheme 317
Remove the bolt -4-.
Remove the securing bracket -3- from the center bracket -2-.
Release the backrest.
Remove the backrest -1- from the center bracket -2-.
Remove the backrest out of the outer bracket toward the center of vehicle.
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure. It is not possible to adjust the release cables.
Scheme 318
Remove center armrest. Refer to CENTER ARMREST .
Remove the backrest trim. Refer to BACKREST TRIM .
Remove the screws -2- and -3- on the backrest cover -1-.
Press the tabs -arrows- far enough in the direction of the -arrow- until the retaining tabs disengage from the retainer -1- on the bracket -2- disengage.
Scheme 319
Remove the backrest cover -1- in the direction of the -arrow- from the bracket -4-.
Remove the backrest cover.
Install in reverse order of removal.
Scheme 320
Remove the center armrest. Refer to -3- CENTER ARMREST .
Push the padding and cover -1- to the side the remove the screw -4- for the backrest trim -2-.
Hold the backrest trim -2- by the lower edge and pull it as far as possible in the direction of the -arrow- off the backrest cover -1-.
Scheme 321
Disengage the retaining tabs -4- and -5-.
Note. Ignore -3-.
Remove the backrest trim -1- in the direction of the -arrow- from the backrest cover -2- and unhook the upper hooks -top arrows-.
Scheme 322
Remove the backrest trim.
| CAUTION | The hooks on the upper side of the backrest trim can get damaged during removal. |
Check the backrest trim -1- around the hooks -top arrows- for damage; if necessary, replace them.
Further installation is performed in the reverse order of removal.
Scheme 323
Tilt the front seat backrests as far forward as possible.
Move the front seats as far forward as possible.
Unclip the child seat anchorage covers (ISOFIX) (quantity: 4) -1- from anchorages -2-.
Reach under the seat frame with both hands on one side of the seat -A arrows-.
Scheme 324
Pull bench seat -1- up forcefully with both hands -A arrows- so that wire hooks -2- disengage from mounting grommet -3-.
Repeat the procedure on the other side -B arrows-.
Vehicles with seat heating: disconnect the seat heating connector
Remove the bench seat from the vehicle.
Note. The floor panel into which the mounting grommets are inserted must be checked after every disassembly of the bench seat and be readjusted in the case of deformation. The wire frame of the bench seat must be checked after every disassembly and be readjusted in the case of deformation. The mounting grommets must be replaced each time the bench seat is removed.
Install in reverse order of removal. Note the following
Remove mounting grommets -2- from the body opening and throw away.
Check the floor panel for deformation and adjust if necessary. Refer to FLOOR PANEL FOR BENCH SEAT MOUNTING GROMMETS AND WIRE FRAME, CHECKING AND ALIGNING .
Check the wire frame for deformation and adjust if necessary. Refer to FLOOR PANEL FOR BENCH SEAT MOUNTING GROMMETS AND WIRE FRAME, CHECKING AND ALIGNING .
Lift floor covering -3- and press in new mounting grommets -2- until they engage audibly in body opening -1-.
Place floor covering -3- around grommet -2- as shown.
Note. Floor covering -3- may not be on grommet -2-. Make sure the seat heating electrical collections slide on and engage audibly.
Insert bench seat -1- and press wire frame -2- "firmly" into grommets -3-.
Ensure that wire frames -2- are engaged correctly in grommets -3-.
Note. The bench seat must finally be checked for secure fit.
For this purpose, grab with both hands under the seat frame on one side of the seat -A arrows- and pull evenly, not abruptly, upward with a force of approximately 100 to 150 N (approximately 10 to 15 kg).
Repeat the procedure on the other side -B arrows-.
Note. The bench seat must NOT disengage from the grommets.
If the bench seat does disengage, the entire procedure must be repeated. Refer to BENCH SEAT .
BENCH SEAT WITH CENTER STORAGE COMPARTMENT
The procedure for removing and installing the bench seat with center storage compartment is the same as with the bench seat without center storage compartment. Refer to BENCH SEAT .
Note. The center storage compartment is removed and installed with the bench seat.
BRACKET
Special tools and workshop equipment required
- Special Pop Rivet Pliers V.A.G 1753A
- Drill
- Protective Eyewear
Scheme 325
Remove center armrest. Refer to CENTER ARMREST .
Remove the backrest trim (if necessary). Refer to BACKREST TRIM .
Remove the backrest cover. Refer to BACKREST COVER .
Note. Place plastic film between the bench seat and backrest to protect against metal shavings.
| WARNING | Risk of injury! Wear protective eyewear. |
Drill out rivet -3-.
Remove the nuts -4- (quantity: 2).
Remove the bracket -1- from the threaded pins -5- and pull it out of the profile -2- in the direction of the -arrow-.
Install in reverse order of removal.
Scheme 326
Fold up center armrest -2- to 2 / 3 .
Remove the bolts -arrows- (quantity: 4).
Remove the center armrest from the storage compartment -1-.
Install in reverse order of removal.
Scheme 327
Fold up center armrest -1- to 2 / 3 .
Remove the bolts -arrows-.
Remove center armrest -1- from pass-through cover -2-.
Install in reverse order of removal.
Scheme 328
Fold center armrest up.
Open the lid -1- for the pass through cover.
Remove the bolts -arrows-.
Remove the center armrest with the pass-through cover.
Install in reverse order of removal.
Scheme 329
Note. The backrest only needs to be disengaged from the mounts to remove and install the center bracket. The release cables in the connector stations must not be disconnected.
Remove the seat bench. Refer to BENCH SEAT .
Remove the right 2/3 section of the backrest. Refer to BACKREST .
Remove the left 1/3 section of the backrest. Refer to BACKREST .
Remove bolts -1- (quantity: 4).
Remove the center bracket -2- from the vehicle floor -3-.
Install in reverse order of removal.
Scheme 330
Remove the seat bench. Refer to BENCH SEAT .
Disengage the molding -2- from the channel -arrow- in the center storage compartment -1- at the rear and both sides.
Unclip the center storage compartment -2- at the seat frame -1- -arrows-.
Scheme 331
Pull the center storage compartment forward and disengage the tabs at seat frame -1-.
Remove the center storage compartment from the seat frame.
Install in reverse order of removal. Note the following
When installing, make sure all the tabs slide onto the seat frame and the center storage compartment engages completely.
When engaging the cover in the center storage compartment channel, begin at the center of the rear.
Align the cover molding to the center storage compartment and then clip the cover into the center storage compartment channel.
Do the same on the other sides of the cover.
Make sure the covers are secured on the center storage compartment without wrinkles.
CENTER STORAGE COMPARTMENT COVER
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 332
Remove the seat bench. Refer to BENCH SEAT .
Unclip the side retainers -A arrows- on the cover -1-.
Remove the cover -1- in the direction of the -arrow- from the center bracket -2-.
Disengage the hooks -arrow B- from the opening -arrow C-.
Install in reverse order of removal.
COVER
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 333
Pry the cover -1- off the storage compartment -2- by unclipping the retaining tabs -arrows B- out of the retainers -arrow A-.
Remove the cover from the storage compartment.
Install in reverse order of removal.
The cover cannot be removed and installed separately. The cover can only be replaced together with the storage compartment. Refer to LOCKABLE ARMREST STORAGE COMPARTMENT .
CENTER ARMREST
Removing and installing the backrest cover and trim is similar to removing and installing the center armrest with storage compartment (backrest with lockable cover). Refer to CENTER ARMREST .
COVER, BACKREST COVER WITH TRIM
Removing and installing the cover for the backrest cover with trim is similar to removing and installing the storage compartment (backrest cover with lockable cover). Refer to
COVER FRAME
Special tools and workshop equipment required
- Release Lever T10039
Scheme 334
Open the pass-through.
Pry the cover frame -2- off the backrest -1- using the release leverT10039.
Begin prying in the upper left corner -arrow- and then continue moving in the direction of the -arrow-.
Install in reverse order of removal. Note the following
Make sure the cover frame engages completely in the backrest.
Scheme 335
Remove the cupholder trim. Refer to CUPHOLDER TRIM .
Open the cupholder cover -1-.
Press the clamp -3- on one side in the direction of the -arrow- using a screwdriver and carefully remove the cupholder trim -1- over the retaining tab -2- from the center armrest.
Proceed the same way on the other side.
Remove the cupholder.
Install in reverse order of removal.
CUPHOLDER TRIM
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 336
Fold the center armrest -1- up.
Unclip the trim -2- using the trim removal wedge3409.
Begin at the bottom edge and release the catches -arrows-.
Then disengage the tabs -3-.
Remove the trim from the center armrest.
Install in reverse order of removal.
Scheme 337
Press the button -3- on the headrest guide -4- in the direction of the -arrow- and hold it in that position.
Pull the headrest -1- out of the backrest -2- as far as the stop.
Using a small flat-head screwdriver, press the locking spring as far as the stop through the opening -arrow- in the headrest guide -1-.
Scheme 338
Remove the headrest -2- from the backrest -3-.
Install in reverse order of removal. Note the following
Slide the headrest into the backrest as far as the bottom position.
Check if the headrest locks correctly.
- It must not be possible to pull the headrest back out of the backrest.
Remove the headrests. Refer to HEADREST .
Remove the cover with upholstery from the backrest shell. Refer to
- «BACKREST COVER AND PADDING WITH PASS-THROUGH»(ref-520176-S42222530042012123100000) .
- «COVER AND PADDING, BACKREST WITH COVER OR STORAGE COMPARTMENT»(ref-520176-S05770349562012123100000) .
Fold the cover with upholstery -1- up until the headrest tubes -2- welded into the backrest shell -3- with the headrest guides -4- are visible.
Scheme 339
Press the retaining tab -arrow A- down until the headrest guide -4- is no longer locked.
Pull headrest guide -4- upward out of headrest tube -2-.
Install in reverse order of removal. Note the following
Slide the headrest guide -4- into the headrest tube -2- until the retaining tab -arrow A- engages in the window -arrow B-.
Before continuing the installation of the upholstery and cover, make sure both headrest tubes are engaged and cannot be pulled out.
Remove the backrest. Refer to BACKREST .
Pry the cover disc off -4-.
1 - Backrest shell
2 - Grommet
3 - Bolt
4 - Cover disc
Note. The illustration does not show the upholstery with the cover.
Remove the bolt -3-.
Remove the grommet -2- from the bolt -3-.
Install in reverse order of removal.
For the correct tightening specifications (Scheme 175)
Scheme 340
Remove the center armrest with the pass-through cover. Refer to CENTER ARMREST WITH PASS-THROUGH COVER .
Release the clips -arrows
Pull the internal upholstery -1- off opposite the center armrest.
While removing, swing the internal padding upward at the same time. The retaining hooks -2, 3 and 4- will disengage from their retainers -5 and 6- and out of the opening -7-.
Remove internal padding -1- from the center armrest with pass-through cover -8-.
Install in reverse order of removal. Note the following
Tilt the internal padding -1- down and guide the retaining hooks -2-, -3- and -4- into the tabs -5- and -6- and the opening -7-.
Press the bottom side of internal padding -1- onto the clips -arrows- on the pass-through cover.
If the internal padding cannot be pressed on, carefully press the clips -arrows- in using a screwdriver until the padding engages in the retainer.
Remove the trim for the retainer with lock cylinder LOCK TRIM, WITH LOCK CYLINDER .
Make sure the indicator is in the >>top<< position.
| CAUTION | Only remove and install the lock cylinder with the key inserted correctly. If that is not done, the tumblers and compression springs can fall out and the lock cylinder will be ruined. |
Release the retaining tabs -bottom arrows- (quantity: 4) and press the lock cylinder -3- with the key -2- out of the trim -1-.
Scheme 341
Install in reverse order of removal. Note the following
| CAUTION | Only remove and install the lock cylinder with the key inserted correctly. If that is not done, the tumblers and compression springs can fall out and the lock cylinder will be ruined. Check the installation position when installing the lock cylinder. It is not possible to lock the backrest correctly if the installation position is not correct. |
Slide the lock -2- into the new lock cylinder correctly.
Remove the protective cap -4- from the new lock cylinder -3-.
Insert the lock cylinder -3- into the trim -1- in the correct installation position.
Install the trim with lock cylinder in the backrest LOCK TRIM, WITH LOCK CYLINDER .
Turn the key 90° counterclockwise.
Lock the backrest.
Note. The illustration shows the left trim with a lock cylinder.
- Left trim: the pins -top arrow- in lock cylinder -3- must face forward (direction of travel).
- Right trim: the pin on the lock cylinder must face the rear (direction of travel).
LOCK TRIM, WITHOUT LOCK CYLINDER
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 342
Release the backrest.
Make sure the button -2- is in the >>top<< position.
Press the retaining tabs on both sides of the trim -1- in the direction of the -arrow- using the trim removal wedge3409.
Pull the front of the trim -1- as far up from the backrest -3- as possible.
Using a flat-head screwdriver, pry the clip -arrow- located in the rear area of the trim -1- out of the retainer.
Scheme 343
Remove the trim upward from the backrest.
Scheme 344
Guide the front clips -arrow- under the cover.
Make sure the cover is covered by the rear part of the trim -1-.
Press the front of trim -1- down until the clips -arrows- engage audibly in the retainer.
Press the section of trim -1- marked with an -arrow- down at an angle until the center rear clip engages audibly in the retainer.
Scheme 345
Note. The illustration shows trim with a lock cylinder. The trim -1- is seated securely once it engages audibly with the retainer.
Make sure the button -2- moves easily after installing the trim.
LOCK TRIM, WITH LOCK CYLINDER
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Release the backrest.
Make sure the button -2- is in the top position.
Press the retaining tabs on both sides of the trim -1- in the direction of the -arrow- using the trim removal wedge 3409.
Pull the front of the trim -1- as far up from the backrest -3- as possible.
Using a flat-head screwdriver, pry the rear of the trim -1- out of the retainer.
Scheme 346
This breaks the clip off at the set breaking point -arrow-.
Note. The clip on the center rear of the trim must be destroyed after removing the trim with the lock cylinder.
Guide the front clips -arrow- under the cover.
Make sure the cover is covered by the rear part of the trim -1-.
Press the front of trim -1- down until the clips -arrows- engage audibly in the retainer.
Press the section of trim -1- marked with an -arrow- down at an angle until the center rear clip engages audibly in the retainer.
Note. The trim -1- is seated securely once it engages audibly with the retainer.
Make sure the button -2- moves easily after installing the trim.
When installing the trim -1-, make sure the lock cylinder installation position is correct. (Scheme 347)
- Left trim: the pin on the lock cylinder must face forward (direction of travel).
- Right trim: the pin on the lock cylinder must face the rear (direction of travel).
LOCKABLE ARMREST STORAGE COMPARTMENT
Note. The cover can only be replaced with the storage compartment (trim).
Scheme 347
Remove center armrest. Refer to CENTER ARMREST .
Open the storage compartment -1- cover -4-.
Remove the bolts -2- and -3-.
Press the tabs -arrows- on the storage compartment (cover for the lockable storage compartment) -1- in the direction of the -arrow-, until the retaining tabs disengage from the retainer on the bracket -2-.
Scheme 348
Remove the storage compartment (cover for lockable armrest storage compartment) -1- in the direction of the -arrow- (upward and to the front at an angle) from the bracket.
Remove the storage compartment.
Install in reverse order of removal.
LOCK, REMOVING AND INSTALLING
Note. The removal and installation procedure is described on the left lock. Removal and installation is similar on the right lock.
Remove the seat bench. Refer to BENCH SEAT .
Remove the backrest. Refer to BACKREST .
Remove the headrests. Refer to HEADREST .
Remove the cover with the upholstery, refer to
- «BACKREST COVER AND PADDING WITH PASS-THROUGH»(ref-520176-S42222530042012123100000) .
- «COVER AND PADDING, BACKREST WITH COVER OR STORAGE COMPARTMENT»(ref-520176-S05770349562012123100000) .
Remove bolts -3- (quantity: 2).
Scheme 349
Remove the lock -2- from the backrest shell -1-.
Locking Mechanism, Version I
Scheme 350
Detach the cable bracket -1- from the locking mechanism -2-.
Detach the nipple on the release cable from the release tab -3-.
Remove the lock.
Locking Mechanism, Version II
Scheme 351
Remove the support plate -1- on the locking mechanism -2-.
Do this by pressing upward -arrow A-, swinging it outward -arrow B-, and removing it in a downward motion -arrow C-.
Detach the cable bracket -4- from the locking mechanism -3-.
Scheme 352
Detach the nipple -1- on the release cable from the release tab -2-.
Remove the lock.
Install in reverse order of removal. Note the following
Note. The release cable must not be adjusted.
OUTER BRACKET
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 353
Remove the backrest. Refer to BACKREST .
Unclip the mount -2- from the backrest -1-.
| CAUTION | Make sure the backrest cover is not damaged when unclipping the mount. |
Install in reverse order of removal. Note the following
Make sure all retaining tabs -arrow- engage completely in the mount -3- on the backrest -1-.
Scheme 354
Remove the center armrest with the pass-through cover. Refer to CENTER ARMREST WITH PASS-THROUGH COVER .
Fold up center armrest -1- to 2 / 3 .
Remove the bolts -arrows- (quantity: 4).
Remove pass-through cover -2- from center armrest -1-.
Remove the internal upholstery -3-. Refer to INTERNAL PADDING .
Install in reverse order of removal.
Scheme 355
Fold center armrest up.
| CAUTION | Only remove and install the lock cylinder with the key inserted correctly. If that is not done, the tumblers and compression springs can fall out and the lock cylinder will be ruined. |
Insert the key -3- into the lock cylinder -2- correctly.
Turn the key -3- 90° counterclockwise.
Push the pass-through handle -1- up as far as the stop.
Release the tabs -arrows- and press the lock cylinder -2- with the key -3- out of the handle.
Install in reverse order of removal. Note the following
| CAUTION | Only remove and install the lock cylinder with the key inserted correctly. If that is not done, the tumblers and compression springs can fall out and the lock cylinder will be ruined. Check the installation position when installing the lock cylinder. It is not possible to lock the backrest correctly if the installation position is not correct. |
Slide the lock -3- into the new lock cylinder -2- correctly.
Remove the protective cap -4- from the new lock cylinder -2-.
Insert the lock cylinder -2- in the correct installation position into the pass-through handle -1-.
Turn the key 90° clockwise.
- Installation position of the lock cylinder: the key slot must be vertical and the retaining tab -arrow- must point to the right, opposite the direction of travel.
RELEASE CABLE WITH REMOTE CONTROL UNLOCK HANDLE
Note. The removal and installation procedure is described on the release cable with the left the remote control unlock handle. Removal and installation is similar on the release cable with the right remote control unlock handle.
Scheme 356
Remove the seat bench. Refer to BENCH SEAT .
Remove the backrest. Refer to BACKREST .
Remove side trim. Refer to SIDE TRIM .
Remove the remote control unlock handle -1-. Refer to REMOTE CONTROL UNLOCK HANDLE .
6 - Release cable
Unclip the wiring clip -2-.
Remove the retainers -3- (quantity: 2) with the wiring harness.
Remove tabs -4- from stud bolts -5-.
Open cover -1- of connector station -2-.
Disengage control cable bracket -3-.
Disengage the release cable -4- at the coupling -5- and remove it.
Install in reverse order of removal. Note the following
It is not necessary to adjust the release cable.
RELEASE CABLE, SEPARATING FROM CONNECTOR STATION RETAINER
Note. The procedure for removing and installing the release cable is described on the basis of the left lock to the connector station. Removal and installation is similar on the right lock. The release cable at the lock to the connector station can only be replaced with the cover and upholstery removed.
Remove the seat bench. Refer to BENCH SEAT .
Remove the backrest. Refer to BACKREST .
Remove the headrests. Refer to HEADREST .
Additional removal information, refer to
- «BACKREST COVER AND PADDING WITH PASS-THROUGH»(ref-520176-S42222530042012123100000) .
- «COVER AND PADDING, BACKREST WITH COVER OR STORAGE COMPARTMENT»(ref-520176-S05770349562012123100000) .
Locking Mechanism, Version I
Detach the cable bracket -1- from the locking mechanism -2-.
Detach the nipple on the release cable from the release tab -3-.
Locking Mechanism, Version II
Remove the support plate -1- on the locking mechanism -2-.
Do this by pressing upward -arrow A-, swinging it outward -arrow B-. and removing it in a downward motion -arrow C-.
Detach the cable bracket -4- from the locking mechanism -3-.
Detach the nipple -1- on the release cable from the release tab -2-.
Continuation For All Versions
Unclip the clip; refer to LOCK OVERVIEW => List Item:Retaining Clip .
Open the cable ties; refer to LOCK OVERVIEW => List Item:Cable Tie .
Open cover -1- of connector station -2-.
Disengage control cable bracket -3-.
Disengage the release cable -4- from the cable connector -5-.
Remove release cable -5- with connector station -2-.
Install in reverse order of removal. Note the following
Note. The release cable must not be adjusted.
REMOTE CONTROL UNLOCK HANDLE
Note. The removal and installation procedure is described on left the remote control unlock handle. Removal and installation is similar on the right remote control unlock handle.
Scheme 357
Remove the bolt -4-.
Remove the remote control unlock handle with handle molding -1-.
Disengage control cable bracket -2- at remote release handle -1-.
Disengage the release cable -3- at the remote control unlock handle -1-.
Remove the remote control unlock handle with handle molding -1-.
Install in reverse order of removal. Note the following
It is not necessary to adjust the release cable.
Remove the seat bench. Refer to BENCH SEAT .
Remove the center bracket cover. Refer to CENTER STORAGE COMPARTMENT COVER .
Remove the bolt -4-.
Remove the securing bracket -3- from the center bracket -2-.
Install in reverse order of removal.
Note. There are different seat pan upper frames, with and without a seat depth adjuster. A seat pan without seat depth adjuster is used for describing taking the seat pan apart and putting it back together. The procedure is similar for taking a seat pan that has a seat depth adjuster apart and putting it back together. When removing the seat pan, make sure the bushings in the bearing points (upper and lower frame threaded connection) are not damaged. These bushing cannot be replaced with workshop materials. The upper and lower frames of the seat pan cannot be separated on the following front seats: manual standard seat and manual sport seat. The upper and lower frames of the seat pan can be separated from each other and replaced individually on the following front seats: power standard seat, power sport seat, comfort seat and super sport seat.
Disassembling
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Move the front seat as far up as possible to keep the torsion bar tension as low as possible.
Remove the front seat
- Standard seat, Sport seat (power) and Comfort seat, refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
- Super sport seat, refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .
Remove front backrest. Refer to FRONT BACKREST .
Remove the seat pan upholstery
- Power standard seat and Comfort seat, refer to «LOWER SEAT FRAME WITHOUT SEAT DEPTH ADJUSTER, COVER AND PADDING»(ref-520176-S08466130472012123100000) .
- Power sport seat and super sport seat, refer to «LOWER SEAT FRAME WITH SEAT DEPTH ADJUSTER, COVER AND PADDING»(ref-520176-S00702611972012123100000) .
Scheme 358
Disconnect the electrical connector on the seat forward/back adjustment motor.
Remove the torsion bar. Refer to TORSION BAR .
Remove bolts -2- (quantity: 4).
Remove the bolt -3-.
Remove the upper frame -1- upward from the lower frame -4-.
Be careful of bushings -1- in the bearing locations on seat pan lower frame -2-.
Scheme 359
| CAUTION | Do not damage bushings -1- inserted in all bearing points when separating or disassembling upper and lower frame. The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
Upper Seat Frame, Replacing
Note. If the upper frame is to be replaced, remove the specified wires and electrical and electronic components and install them in the new upper frame.
Separate the upper and lower frames, SEAT PAN => Upper and Lower Frames, Separating .
Remove the bracket with the memory seat adjustment control module. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE BRACKET and MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE .
Remove the seat height adjustment motor. Refer to SEAT HEIGHT ADJUSTMENT MOTOR .
Remove the seat angle adjustment motor. Refer to SEAT ANGLE ADJUSTMENT MOTOR .
Remove the seat position sensor. Refer to
- «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION»(ref-520043-S29666124302012123100000) .
- «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION»(ref-520043-S23423103562012123100000) .
Remove wiring harnesses and individual wires from seat pan upper frame.
Install the removed electrical and electronic components and wires in the new upper frame.
Install in reverse order of removal.
Lower Frame, Replacing
Note. If the lower frame will be replaced, remove the seat position sensor and install it in the new lower frame.
Separate the upper and lower frames, SEAT PAN => Upper and Lower Frames, Separating .
Remove the seat position sensor. Refer to
- «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION»(ref-520043-S29666124302012123100000) .
- «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION»(ref-520043-S23423103562012123100000) .
Disconnect the electrical connector on the seat forward/back adjustment motor.
Install the removed electrical and electronic components and wires in the new lower frame.
Assembling
The seat pan is assembled in reverse order. Note the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.