Contents Wiring diagrams Section: Seats All sections

Seat Frames (Coupe): Other Audi S5 I facelift

Seats 211 illustrations ~26903 words

AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING

Special tools and workshop equipment required

  1. Airbag adapter VAS 6281

DISCONNECTING

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS .

Bring seat into service position. Refer to FRONT SEATS SERVICE POSITION, SETTING .

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

WARNINGBefore handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Release side airbag connector -1- and disconnect it.

Scheme 149

Scheme 149

Connect Airbag Adapter VAS 6281 to side airbag connector on seat side -1-.

Scheme 150

Scheme 150
CAUTIONThe Airbag Adapter VAS 6281 must stay connected to seat until seat is installed again.

Note. Ensure airbag adapter engages correctly.

CONNECTING

Airbag connectors are connected in the following sequence, note the following

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

BACKREST RELEASE CABLE, ADJUSTING

WARNINGMake sure the backrest is locked (zero position), otherwise it could tip forward accidentally.

The following prerequisites must be met to adjust

  1. The backrest cover must be removed.
  2. The upholstery must be removed from the backrest.

Note. The pins (release pins) -2- on both sides must be locked (delivery position, i.e. basic position).

Tilt the bracket -1- up so there is a distance -a- = 2 to 4 mm between the backrest frame stop surface -arrow A- and the bracket stop ridge -arrow B-.

Scheme 151

Scheme 151

Hold the bracket -1- in this position.

Note. The illustration does not show the side cable adjuster.

Adjust the left and right release cables -1- and -2- at the cable adjusters -arrows-.

Scheme 152

Scheme 152

To adjust, rotate the upper section -arrow A- and lower section -arrow B- against each other.

Adjust the cables so they are free of play and tension.

Note. The illustration only shows one side of the retainer. When adjusting cables -1-, they must not be tensioned at release pins -2-.

After adjusting release cables, check function of backrest lock.

If it does not release or only releases partially, check the release cable routing or repeat the adjustment.

CONNECTOR STATION CONNECTORS

Connector routing. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.

Scheme 153

Scheme 153: CONNECTOR STATION CONNECTORS
  1. Side Airbag
  2. Seat Heater
  3. Seat Adjustment Power Supply
  4. Belt Latch

Note. The number of harness connectors may vary depending on the equipment. The description shows the version with the most equipment.

FRONT SEAT, INSTALLING ON THE FIXTURE FOR SEAT REPAIRVAS 6136

Special tools and workshop equipment required

  1. Engine and transmission holder VAS 6095
  2. Fixture for seat repair VAS 6136

Installing the Front Seat on the Fixture for Seat Repair VAS 6136

  1. Front seat removed from the vehicle.

Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.

Attach the front seat to the fixture for seat repair VAS 6136.

FRONT SEATS SERVICE POSITION, SETTING

Special tools and workshop equipment required

  1. Trim removal wedge 3409

Service Position, Implementing

Bring headrest into lowest lock position.

Move seat as far back and up as possible.

Note. For the sake of clarity, the figure does not show the surrounding area.

Standard Seat (Manual)

Pry the caps -1- from off the seat rail -2- using the trim removal wedge 3409.

Standard Seat (Power)

Pry the caps -1- off the seat forward/back adjustment spindle using the trim removal wedge 3409.

Procedure for All Seat Versions

Scheme 154

Scheme 154

Unclip rear cover -1- with the trim removal wedge 3409 and pull the cover in the direction of the -arrow- off of connector station -2-.

Note. Do not disconnect electrical wires.

Service Position, Resetting

Install in reverse order of removal. Note the following

Make sure the cover tab slides into connector station correctly.

Engage the cover correctly with the connector station.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS .

Bring seat into service position. Refer to FRONT SEATS SERVICE POSITION, SETTING .

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove wiring bracket -3- upward from the connector station.

Note. The number of harness connectors may vary depending on the equipment. The description shows the version with the most equipment.

WARNINGBefore handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove side airbag connector -1-.

Connect the airbag adapter VAS 6281 to the side airbag connector on the front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

Vehicles with seat heating: Disconnect the connector for the seat heating -2-.

Vehicles with power seats: Disconnect the connector for the power supply for seat adjuster -4-.

Disconnect the seat belt latch connector -5-.

Vehicles Equipped with a DVD Player

Scheme 155

Scheme 155

Push the grommet -3- to the side.

Disconnect and free up the electrical connectors -1- and -2- and free up the wiring harness.

Connectors are connected in the following sequence, note the following

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

Scheme 156

Scheme 156: LUMBAR SUPPORT ADJUSTMENT SWITCH OVERVIEW
  1. Sill Side Trim
  2. Screws Quantity: 2 0.5 Nm
  3. Lumbar Support Adjustment Switch Driver side: driver seat lumbar support adjustment switch -E176- Front passenger side: front passenger seat lumbar support adjustment switch -E177- Assembly overview, refer to «LUMBAR SUPPORT ADJUSTMENT SWITCH OVERVIEW»(ref-520146-S07758228402012123100000) Removing and installing, refer to «LUMBAR SUPPORT ADJUSTMENT SWITCH»(ref-520146-S41557629062012123100000) Switch and operating knob cannot be separated

Scheme 157

Scheme 157: MODULAR WIRE ROUTING OVERVIEW
  1. Front Seat
  2. Wiring Bracket Note location. Refer to «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-520146-S25852569742012123100000)
  3. Corrugated Pipe Lower shell Note location. Refer to «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-520146-S25852569742012123100000)
  4. Wiring Harness Observe notes for routing wiring harness in corrugated pipe. Refer to «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-520146-S25852569742012123100000)
  5. Corrugated Pipe Upper shell Note location. Refer to «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-520146-S25852569742012123100000)

MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT

Note. The wires between the seat pan and the connector station are inside a double-shell corrugated tube in the modulate wiring routing.

Special tools and workshop equipment required

  1. Trim removal wedge 3409

Opening Corrugated Pipe and Removing Individual Wire

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS .

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Standard seat, Sport seat (power) and Comfort seat, refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  3. Super Sport seat, refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136 FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Open the wiring bracket -1- using the trim removal wedge 3409.

Scheme 158

Scheme 158

Remove the wiring bracket -1- from the corrugated tube -2-.

Free up the corrugated tube -2- on the seat frame and open it.

Note. Replacing a faulty wire or opening the corrugated tube for the side airbag, refer to [For engine(s) CAUA,CAEB,CALA] General Information or SIDE AIRBAG IGNITERS -N199- / -N200 .

Install Individual Wires And Close Corrugated Pipe

Install in reverse order of removal. Note the following

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

When bundling and placing individual wires in the corrugated tube, make sure the wires are not twisted.

Note. Note the installation position of the two-part corrugated tube to the wiring harness and the position of the wiring bracket to the corrugated tube.

The beginning of the corrugated tube -4- should be placed immediately after the clip -2- or cable tie.

Scheme 159

Scheme 159

Wiring harness to the connector station -3

Make sure the two-part corrugated tube -4- locks cleanly over entire length.

After connecting both halves of the corrugated tube, position the wiring bracket -1- and clip it into place according to the illustration.

Make sure the side -arrow A- of the wiring bracket -1- connects to the last rib -arrow B- on the corrugated tube -4-.

Install the cable ties, wiring bracket and clips in the same positions as before removal.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

Procedure

Scheme 160

Scheme 160: BACKREST RELEASE CABLE, ADJUSTING
  1. Backrest cover removed.

When operating one of the two release levers, the release pins on the left and right of the seat frame must be operated at the same time.

Operate the release lever

  1. Left and right release pins must be operated at the same time.

Release the release lever

  1. The release cables must engage the release pins on the backrest hinge to the stop.
  2. The release cables must then be relieved.

If necessary, rotate -arrows- adjusters -1- and -2- on the release cables accordingly.

The connector station connectors are described fro the manual standard front seat. They are similar for the bucket front seat. Refer to CONNECTOR STATION CONNECTORS .

The modular wiring is described for a manual standard front seat. It is similar for the bucket front seat. Refer to

Scheme 161

Scheme 161: MODULE CARRIER WITH AIR CUSHIONS FOR LUMBAR SUPPORT COMPONENT ASSIGNMENT
  1. Connector For driver's lumbar support pump -V152- For front passenger's lumbar support pump -V153
  2. Connector For driver's lumbar support pressure switch -F224- For front passenger's lumbar support pressure switch -F225
  3. Hard Foam Block For pneumatic components Removing and installing, refer to «MODULE CARRIER WITH AIR CUSHIONS FOR LUMBAR SUPPORT»(ref-520146-S36943095922012123100000)
  4. Module Carrier With Air Cushions For Lumbar Support Secured to hard foam block -3- using plastic plug To remove, remove backrest cushion. Refer to «BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW»(ref-520176-S24143565362012123100000) Pry off plastic plug using pry lever - rmv outside mirror 80-200
  5. Lumbar Support Adjustment Switch Driver lumbar support adjustment pressure switch -F224- Front passenger lumbar support adjustment pressure switch -F225- To remove, remove backrest cushion. Refer to «BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW»(ref-520176-S24143565362012123100000)
  6. Y-Connector For pneumatic hoses to valve blocks
  7. Lumbar Support Valve Block Driver lumbar support adjustment valve block -N209- Front passenger lumbar support adjustment valve block -N210- To remove, remove backrest cushion. Refer to «BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW»(ref-520176-S24143565362012123100000)
  8. Backrest Inflation Adjustment Valve Block Driver seat/backrest inflation adjustment valve block -V378- Front passenger seat/backrest inflation adjustment valve block -V379- To remove, remove backrest cushion. Refer to «BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW»(ref-520176-S24143565362012123100000)
  9. Lumbar Support Pump Driver lumbar support adjustment pump -V152- Front passenger lumbar support adjustment pump -V153- To remove, remove backrest cushion. Refer to «BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW»(ref-520176-S24143565362012123100000) Secured using rubber strap -11- and plastic plugs -10
  10. Plastic Plug Pry off using pry lever - rmv outside mirror 80-200
  11. Rubber Strap

Scheme 162

Scheme 162: SEAT HEIGHT ADJUSTER OVERVIEW
  1. Bolt 22 Nm Insert with locking compound. For locking compound.
  2. Retaining Clip Removing and installing, refer to «SEAT HEIGHT ADJUSTMENT HANDLE»(ref-520146-S37115956552012123100000)
  3. Lever For seat height adjustment Removing and installing, refer to «SEAT HEIGHT ADJUSTER»(ref-520146-S27610998422012123100000)
  4. Seat Frame
  5. Bolt 8 Nm
  6. Bolt 8 Nm
  7. Bolt 8 Nm
  8. Retaining Plate Removing and installing, refer to «SEAT HEIGHT ADJUSTER»(ref-520146-S16091850412012123100000)
  9. Seat Height Adjuster Removing and installing, refer to «SEAT HEIGHT ADJUSTER»(ref-520146-S16091850412012123100000)
  10. Bolt 8 Nm

Scheme 163

Scheme 163: SILL AND TUNNEL SIDE TRIM OVERVIEW
  1. Bolt 1.2 Nm
  2. Sill Side Trim Removing and installing, refer to «TRIM, SILL SIDE»(ref-520146-S08909587842012123100000)
  3. Bolt 0.4 Nm
  4. Button For Seat Bolster Inflation Adjustment Driver side: driver seat bolster inflation adjustment button -E587- Front passenger side: front passenger seat bolster inflation adjustment button -E588- Removing and installing, refer to «SEAT BOLSTER AND BACKREST BOLSTER ADJUSTMENT BUTTON»(ref-520146-S24918982602012123100000)
  5. Bolt 0.4 Nm
  6. Button For Backrest Bolster Inflation Adjustment Driver side: driver backrest bolster inflation adjustment button -E589- Front passenger side: front passenger backrest bolster inflation adjustment button -E590- Removing and installing, refer to «SEAT BOLSTER AND BACKREST BOLSTER ADJUSTMENT BUTTON»(ref-520146-S24918982602012123100000)
  7. Bolt 0.4 Nm
  8. Lumbar Support Adjustment Switch Driver side: driver seat lumbar support adjustment switch -E176- Front passenger side: front passenger seat lumbar support adjustment switch -E177- Removing and installing, refer to «SEAT BOLSTER AND BACKREST BOLSTER ADJUSTMENT BUTTON»(ref-520146-S24918982602012123100000)
  9. Tunnel Side Trim Removing and installing, refer to «TRIM, TUNNEL SIDE»(ref-520146-S18272090322012123100000)
  10. Expanding Clip
  11. Cover
  12. Backrest Adjusting Wheel Removing and installing, refer to «SEAT HEIGHT ADJUSTMENT HANDLE»(ref-520146-S33883419472012123100000)
  13. Seat Height Adjustment Handle Removing and installing, refer to «SEAT HEIGHT ADJUSTMENT HANDLE»(ref-520146-S37115956552012123100000)
  14. Bolt For the correct tightening specifications, refer to «SEAT HEIGHT ADJUSTER OVERVIEW»(ref-520146-S04146719752012123100000)
  15. Outer Trim Removing and Installing, refer to «OUTER TRIM»(ref-520146-S38926177382012123100000)
  16. Expanding Clip

Scheme 164

Scheme 164

Tighten the bolts -arrow- to 1.5 Nm.

AIRBAG ADAPTER, CONNECTING

Connecting the airbag adapter on the manual standard front seat is described here. The procedure is similar for the manual sport front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING

The adjusting procedure is described for the manual standard front seat. The procedure is similar on the manual sport front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING

The connector station connectors are described fro the manual standard front seat. They are similar for the manual sport front seat. Refer to CONNECTOR STATION CONNECTORS

ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING

The adjusting procedure is described for the manual standard front seat. The procedure is similar on the manual sport front seat. Refer to ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING

ENTRY ASSISTANCE RELEASE CABLE B, ADJUSTING

The adjusting procedure is described for the manual standard front seat. The procedure is similar on the manual sport front seat. Refer to ENTRY ASSISTANCE RELEASE CABLE B, ADJUSTING

The modular wiring is described on the basis of a manual standard front seat. It is similar for the manual sport front seat. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT

The following describes connecting the airbag adapter for the manual standard front seat. The procedure is similar for the power comfort front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING

The adjustment on the manual standard front seat is described. It is similar for the comfort front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING

SWITCH UNIT MICRO-SWITCH, ADJUSTING

The switch unit micro-switches are adjusted the same way on all seat versions. Refer to SWITCH UNIT MICRO-SWITCH, ADJUSTING .

SWITCH UNIT MICRO-SWITCH, CHECKING

The switch unit micro-switches are checked the same way on all seat versions. Refer to SWITCH UNIT MICRO-SWITCH, CHECKING .

The following describes connecting the airbag adapter for the manual standard front seat. The procedure is similar for the power standard front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING

The following describes the connector station connectors for the manual standard front seat. They are similar for the power standard front seat. Refer to CONNECTOR STATION CONNECTORS

Scheme 165

Scheme 165: ELECTRICAL AND ELECTRONIC COMPONENTS OVERVIEW
  1. Memory Seat/Steering Column Adjustment Control Head Driver side: memory seat/steering column adjustment control module -J136- Front passenger side: front passenger memory seat control module -J521- Vehicles with seat heating or a comfort seat on the driver side: left front seat ventilation control module -J800- (integrated seat heater function) Vehicles with seat heating or a comfort seat on the driver side: right front seat ventilation control module -J799- (integrated seat heater function) Assembly overview, refer to «MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE OVERVIEW»(ref-520146-S27639664502012123100000) Removing and installing, refer to «MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE»(ref-520146-S16713089352012123100000)
  2. Seat Forward/Back Adjustment Motor Driver side: driver seat forward/back adjustment motor -V28- Front passenger side: front passenger seat forward/back adjustment motor -V31- Assembly overview, refer to «SEAT FORWARD/BACK ADJUSTMENT MOTOR OVERVIEW»(ref-520146-S40723819582012123100000) Removing and Installing, refer to «SEAT FORWARD/BACK ADJUSTMENT MOTOR»(ref-520146-S34707629062012123100000)
  3. Backrest Adjustment Motor Driver side: driver backrest adjustment motor -V45- Front passenger side: front passenger backrest adjustment motor -V46- Assembly overview, refer to «BACKREST ADJUSTMENT MOTOR, SWITCH UNIT AND BACKREST OVERVIEW»(ref-520146-S05119804502012123100000) Removing and installing, refer to «BACKREST ADJUSTMENT MOTOR AND SWITCH UNIT»(ref-520146-S32240100392012123100000)
  4. Lumbar Support Height Adjustment Motor Driver side: driver seat lumbar support height adjustment motor -V129- Front passenger side: front passenger seat lumbar support height adjustment motor -V130- Assembly overview, refer to «LUMBAR SUPPORT CURVATURE AND HEIGHT ADJUSTMENT MOTORS»(ref-520146-S16933851032012123100000) Removing and installing, refer to «LUMBAR SUPPORT CURVATURE AND HEIGHT ADJUSTMENT MOTORS»(ref-520146-S01089343852012123100000)
  5. Headrest Adjustment Motor Driver side: driver headrest adjustment motor -V103- Front passenger side: front passenger headrest adjustment motor -V104- Fixed component of the headrest base plate and cannot be replaced. If the headrest adjustment motor is faulty, replace the entire headrest base plate.
  6. Entry Assistance Button Driver side: driver entry assistance button -E358- Front passenger side: front passenger entry assistance button -E359- Assembly overview, refer to «ENTRY ASSISTANCE BUTTON OVERVIEW»(ref-520146-S11611403772012123100000) Removing and installing, refer to «ENTRY ASSISTANCE BUTTON»(ref-520146-S03098946932012123100000)
  7. Lumbar Support Curvature Adjustment Motor Driver side: driver seat lumbar support curvature adjustment motor -V125- Front passenger side: front passenger seat lumbar support curvature adjustment motor -V126- Assembly overview, refer to «LUMBAR SUPPORT CURVATURE AND HEIGHT ADJUSTMENT MOTORS»(ref-520146-S16933851032012123100000) Removing and installing, refer to «LUMBAR SUPPORT CURVATURE AND HEIGHT ADJUSTMENT MOTORS»(ref-520146-S01089343852012123100000)
  8. Rear Footwell Lights Removing and installing, refer to «[For engine(s) CAUA,CAEB,CALA] Removal and Installation»(ref-520166-S39646063012012123100000)
  9. Seat Height Adjustment Motor Driver side: driver seat height adjustment motor -V245- Front passenger side: front passenger seat height adjustment motor -V246- Assembly overview, refer to «SEAT HEIGHT ADJUSTMENT MOTOR OVERVIEW»(ref-520146-S41355389832012123100000) Removing and installing, refer to «SEAT HEIGHT ADJUSTMENT MOTOR»(ref-520146-S33771130452012123100000)
  10. 6-Pin Connector For the switch unit
  11. Backrest Lock Switch Driver side: driver backrest lock switch -F211- Front passenger side: front passenger backrest lock switch -F212- The backrest lock switch and the backrest forward stop switch -12- are installed on the same bracket. See item 12 in see scheme 51 Checking, refer to «SWITCH UNIT MICRO-SWITCH, CHECKING»(ref-520146-S35555025492012123100000) Adjusting, refer to «SWITCH UNIT MICRO-SWITCH, ADJUSTING»(ref-520146-S06664613252012123100000)
  12. Backrest Forward Stop Switch Driver side: driver seat backrest forward stop switch -F381- Front passenger side: front passenger seat backrest forward stop switch -F383- The backrest lock switch -11- and the backrest forward stop switch are installed on the same bracket. See item 11 in see scheme 51 Checking, refer to «SWITCH UNIT MICRO-SWITCH, CHECKING»(ref-520146-S35555025492012123100000) Adjusting, refer to «SWITCH UNIT MICRO-SWITCH, ADJUSTING»(ref-520146-S06664613252012123100000)
  13. Seat Adjustment Control Head Driver side: driver seat adjustment control head -E470- with: Driver backrest adjustment switch -E96- Driver headrest adjustment button -E155- Driver seat angle adjustment switch -E222- Driver seat forward/back adjustment switch -E363- Driver seat height adjustment switch -E364- Front passenger side: front passenger seat adjustment control head -E471- with: Front passenger seat forward/back adjustment switch -E64- Front passenger backrest adjustment switch -E98- Front passenger headrest adjustment switch -E170- Front passenger seat angle adjustment motor -E334- Front passenger seat height adjustment switch -E365- Assembly overview, refer to «SEAT ADJUSTMENT CONTROL HEAD OVERVIEW»(ref-520146-S18313288942012123100000) Removing and installing, refer to «SEAT ADJUSTMENT CONTROL HEAD»(ref-520146-S09644944742012123100000)
  14. Lumbar Support Adjustment Switch Driver side: driver seat lumbar support adjustment switch -E176- Front passenger side: front passenger seat lumbar support adjustment switch -E177- Assembly overview, refer to «LUMBAR SUPPORT ADJUSTMENT SWITCH OVERVIEW»(ref-520146-S07758228402012123100000) Removing and installing, refer to «LUMBAR SUPPORT ADJUSTMENT SWITCH»(ref-520146-S41557629062012123100000)
  15. Seat Angle Adjustment Motor Driver side: driver seat angle adjustment motor -V243- Front passenger side: front passenger seat angle adjustment motor -V244- Assembly overview, refer to «SEAT ANGLE ADJUSTMENT MOTOR OVERVIEW»(ref-520146-S10166763742012123100000) Removing and installing, refer to «SEAT ANGLE ADJUSTMENT MOTOR»(ref-520146-S11424978522012123100000)
  16. Seat Position Sensor Diver side: driver seat position sensor -G553- Front passenger side: front passenger seat position sensor -G554- Assembly overview, refer to «SEAT POSITION SENSOR OVERVIEW»(ref-520043-S20455895262012123100000) Versions with seat occupied sensor for belt fastening detection, removing and installing «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION»(ref-520043-S29666124302012123100000) Versions with seat occupied sensor for passenger airbag deactivation, removing and installing «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION»(ref-520043-S23423103562012123100000)

The following describes the modular wiring for a manual standard front seat. It is similar for a power standard front seat.

Backrest lock switch, adjusting see scheme 69.

Backrest forward stop switch, adjusting see scheme 73.

Special tools and workshop equipment required

  1. Gauge T40179 for 8T0 959 760
  2. Spacer sleeve T40180
  3. Gauge T40181 for 8T0 959 760 B and others

Note. Check the part number of the front passenger memory seat control module -J521- and the memory seat/steering column adjustment control module -J136-. Use the gauge T40179 for 8T0 959 760, from the 8T0 959 760 B and following the gaugeT40181.

Scheme 166

Scheme 166
CAUTIONThe distance between the pins -3- and the tab -4- on the backrest lock switch must be checked with the backrest locked. Do not damage the tab -4- when sliding the spacer sleeve T40180 on.

Slide the spacer sleeve T40180 onto the pins -3- as far as the stop.

  1. The spacer sleeve T40180 and tab -4- must touch each other but must not activate the backrest lock switch -2-.
CAUTIONIf the spacer sleeve T40180 does not touch the tab or if it actuates the backrest lock switch, the switch must be adjusted.

Unclip the slide retainer -1-.

Scheme 167

Scheme 167

Release the locking tab -4- in the direction of the -arrow-.

Scheme 168

Scheme 168

Move the slide -3- with the backrest lock switch -1- in the direction of -arrow A- or -arrow B-.

Note. Leave the spacer sleeve T40180 installed on the pins when adjusting the backrest lock switch.

Clip the slide retainer -1- in.

Scheme 169

Scheme 169
  1. The locking bushing -4- must not engage with the spindle -3-. It must be able to move on the shaft -5-.

Position the gauge T40179 or gauge T40181 on the anchor -2-.

Scheme 170

Scheme 170

The front edge of the gauge -arrow B- must lie on the moving anchor -1-.

Connect an external power source (12 Volt) to the backrest adjustment motor.

Move the backrest forward until the anchor -1- lies on the gauge T40179 or gauge T40181 and the motor switches off.

Note. Depending on the switch adjusting, the backrest adjustment motor may stop before it runs into the block. Run the motor up to the block again. The gauge must be clamped in.

Rotate the spindle -2- until the spindle nut -1- operates the button -arrow-.

Scheme 171

Scheme 171

Engage the locking bushing -4- with the spindle -3-.

Remove the gauge.

Checking the Adjustment

Move the backrest back slightly using the adjusting motor.

Move the backrest forward again until the adjustment motor switches off.

  1. There should be a gap at the location where the gauge was inserted for the adjustment.
  2. The anchors must not be lined up on the block.

Connector routing see scheme 77

BACKREST LOCK SWITCH, CHECKING \.

BACKREST FORWARD STOP SWITCH, CHECKING .

Special tools and workshop equipment required

  1. Multimeter V.A.G 1526E
  2. Connector Test Set V.A.G 1594C

Scheme 172

Scheme 172

Connector

  1. 1 - 6- Pin connectors -A- Black 6-Pin connector housing -B- Bracket

Note. Contacts not listed are not used in this application.

JBlack 6-Pin connector T6AI
1Driver backrest lock switch -F211- (brown/black)
2Driver backrest lock switch -F211- (blue/black)
3Driver backrest lock switch -F211- (green/black)
4Driver seat backrest forward stop switch -F381- (brown/black)
5Driver seat backrest forward stop switch -F381- (yellow/black)
JBlack 6-Pin connector T6AK
1Front passenger backrest lock switch -F212- (brown/black)
2Front passenger backrest lock switch -F212- (blue/black)
3Front passenger backrest lock switch -F212- (green/black)
4Front passenger seat backrest forward stop switch -F383- (brown/black)
5Front passenger seat backrest forward stop switch -F383- (yellow/black)

BACKREST LOCK SWITCH, CHECKING

Check the driver backrest lock switch -F211- or front passenger backrest lock switch -F212- using the multimeterV.A.G 1526E and connector lines from the connector test setV.A.G 1594C.

PIN 1 + 3Specified Value
Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- not actuatedNo flow (approximately infinity Ohm)
Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- actuatedFlow (approximately 0 Ohm)
PIN 1 + 2Specified Value
Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- not actuatedFlow (approximately 0 Ohm)
Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- actuatedNo flow (approximately infinity Ohm)

BACKREST FORWARD STOP SWITCH, CHECKING

Check the driver seat backrest forward stop switch -F381- or front passenger seat backrest forward stop switch -F383- using the multimeterV.A.G 1526E and connector lines from the connector test set V.A.G 1594C.

PIN 4 + 5Specified Value
Driver seat backrest forward stop switch -F381- or passenger seat backrest forward stop switch -F383- not actuatedNo flow (approximately infinity Ohm)
Driver seat backrest forward stop switch -F381- or passenger seat backrest forward stop switch -F383- actuatedFlow (approximately 0 Ohm)

Connecting the airbag adapter on the manual Standard front seat is described here. It is similar on the power sport front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

The adjusting procedure is described for the manual standard front seat. It is similar on the power sport front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING .

The connector station connectors are described fro the manual standard front seat. They are similar for the power sport front seat. Refer to CONNECTOR STATION CONNECTORS .

The modular wiring on a manual Standard front seat is described here. It is similar on a power sport front seat. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT .

The switch unit micro-switches are adjusted the same way on all seat versions. Refer to SWITCH UNIT MICRO-SWITCH, ADJUSTING .

The switch unit micro-switches are checked the same way on all seat versions. Refer to SWITCH UNIT MICRO-SWITCH, CHECKING .

Connecting the airbag adapter on the manual standard front seat is described here. The procedure is similar for the super sport front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

The adjusting procedure is described for the manual standard front seat. The procedure is similar for the super sport front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING .

The connector station connectors are described fro the manual standard front seat. They are similar for the super sport front seat. Refer to CONNECTOR STATION CONNECTORS .

The modular wiring is described for a manual standard front seat. It is similar for the super sport front seat. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT .

The switch unit micro-switches are adjusted the same way on all seat versions. Refer to

The switch unit micro-switches are checked the same way on all seat versions. Refer to

FLOOR PANEL FOR BENCH SEAT MOUNTING GROMMETS AND WIRE FRAME, CHECKING AND ALIGNING

Check And Adjust The Floor Panel.

Scheme 173

Scheme 173: FLOOR PANEL FOR BENCH SEAT MOUNTING GROMMETS AND WIRE FRAME, CHECKING AND ALIGNING

Check body openings -1- for deformations.

In the case of deformation, readjust the panel with a plastic hammer.

Note. Remaining minor deformation is permissible.

Check And Adjust The Bench Seat Wire Frame.

Scheme 174

Scheme 174

Note. The illustration of the seat foam can deviate from the real bench seat. Regardless of the shape of the seat foam, dimension -a- must be measured between the upper edge of the seat foam and the upper edge of the wire frame.

Place the bench seat with the cover on a clean stable surface.

Check dimension -a- on both sides of the seat frame, from the padding to the upper edge of the wire frame. Dimension -a- must be 16 to 22 mm.

If dimension -a- does not meet the specification, the wire frame must be adjusted to meet the specification. For this purpose evenly adjust the wire frame in the area of the -b motion arrows-.

Scheme 175

Scheme 175: HEADREST AND HEADREST GUIDE OVERVIEW
  1. Headrest Guide With securing spring -arrow A- Always installed on the right Removing and installing, refer to «HEADREST GUIDE»(ref-520146-S40185987602012123100000)
  2. Headrest Guide With headrest height adjustment button -arrow B- Always installed on the left Removing and installing, refer to «HEADREST GUIDE»(ref-520146-S40185987602012123100000)
  3. Headrest Removing and installing, refer to «HEADREST»(ref-520146-S23831359012012123100000)
  4. Left 1/3 Backrest
  5. 2/3 Right Backrest

BACKREST RELEASE BRACKET

Special tools and workshop equipment required

  1. Special Pop Rivet Pliers V.A.G 1753A
  2. Drill
  3. Protective Eyewear

REMOVING

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation

Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove backrest cover panel. Refer to BACKREST COVER .

Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .

Remove headrests. Refer to

  1. «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
  2. «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .

Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .

Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .

Push the bracket -2- up as far as the stop.

Scheme 176

Scheme 176

Disengage the connecting cable -1- at the bracket -2-.

Drill the rivets -1- on the backrest frame -2-.

Scheme 177

Scheme 177

Press the end of the release cable -1- out of the bracket -2-.

Remove the bracket from the backrest frame.

INSTALLING

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

BACKREST RELEASE CABLE

Note. The left and right release cables cannot be replaced separately.

Special tools and workshop equipment required

  1. Special Pop Rivet Pliers V.A.G 1753A
  2. Drill
  3. Protective Eyewear
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove backrest cover panel. Refer to BACKREST COVER .

Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .

Remove headrests. Refer to

  1. «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
  2. «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .

Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .

Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .

Remove side airbag. Refer to SIDE AIRBAG IGNITERS -N199- / -N200 .

Note. The spring mat or lumbar support does not need to be removed when removing and installing the release cables.

Using pliers, disengage the eyes -3- (quantity: 2) from the pins -4- (quantity: 2) on both sides.

Scheme 178

Scheme 178

Drill out rivets -2- on left and right brackets -1-.

5 - Backrest frame

Unclip the end of the release cable -2-.

Scheme 179

Scheme 179

Press the end of the release cable out of the bracket -1- in the direction of the -arrow-.

Unclip the mount -1- from the backrest frame -2-.

Scheme 180

Scheme 180

Guide the end of the release cable through the mount opening in the backrest frame.

Remove the left and right release cables from the backrest frame.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Adjust the left and right release cable. Refer to BACKREST RELEASE CABLE, ADJUSTING .

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .

Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat Repair VAS 6136 .

Remove backrest cover panel. Refer to BACKREST COVER .

Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .

Remove headrests. Refer to

  1. «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
  2. «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .

Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .

Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .

Tilt the bracket -arrow- up as far as the stop and hold it in that position.

Disengage the connecting cable -1- at the bracket.

Push the handle -1- forward as far as the stop.

Scheme 181

Scheme 181

Disengage the connecting cable -2- at the handle.

Remove the connecting cable.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

Scheme 182

Scheme 182: REMOVING

Remove front backrest cover and upholstery. Refer to BACKREST COVER AND UPHOLSTERY .

Remove the bolts -1-.

Remove the retaining plate -2- for the screen console.

Remove the nut -2-.

Guide socket -4- and washer -3- out of mount -1-.

Installation is reverse of removal, noting the following

Pull washer -3- up and slide socket -4- from the side into mount -1-.

  1. The socket must fit in the center of the mount.

Hold the socket in this position and tighten the nut.

Install the retaining plate hooks into the backrest frame -3- -arrows-.

Tighten the bolts.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove backrest cover panel. Refer to BACKREST COVER .

Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .

Remove headrests. Refer to

  1. «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
  2. «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .

Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .

Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .

Remove the connecting cable. Refer to CONNECTING CABLE .

Press the handle -arrow- forward as far as the stop and hold it in that position.

Scheme 183

Scheme 183

Remove the bolts -1-.

Remove the handle with bracket -2- from the backrest frame entry assistance support plate.

Disengage the tabs -A arrows- (quantity: 2) on the entry assistance support plate.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove tunnel side trim panel. Refer to TRIM, SILL SIDE .

Disconnect the connector -4-.

Scheme 184

Scheme 184

Remove the bolts -2-.

Remove the driver seat lumbar support adjustment switch -E176- or -E177- -1- from the trim -3-.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Route the wires as close to the connector -4- as possible.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

SEAT POSITION SENSOR

The following describes the removal and installation of a power standard front seat. The procedure is similar for a manual standard front seat. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .

SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION

SEAT RAIL COVER

Note. The procedure for removing and installing is described on the driver seat sill side seat rail cover. The procedure is similar for the tunnel side seat rail cover.

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  3. Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Unclip the retaining tabs -3, 4 and 5- on the cover -2- from the seat rail.

Scheme 185

Scheme 185

Remove the cover -1- forward parallel to the seat rail.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

SUPPORT PLATE

Special tools and workshop equipment required

  1. Special Pop Rivet Pliers V.A.G 1753A
  2. Drill
  3. Protective Eyewear
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove the handle with bracket. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .

Drill out rivets -1-.

Scheme 186

Scheme 186

Remove the support plate -2- from the backrest frame -3-.

Install in reverse order of removal.

TORSION BAR

Special tools and workshop equipment required

  1. Bracket 2024 A /1
  2. Handle-Hold Dr. Shaft Flange 3145
  3. Shackles 8 mm diameter (available commercially)
  4. M10x30 bolt and nut
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.
CAUTIONAdjust the front seat so that it is in the highest position. This reduces the spring force when removing and installing the torsion bar and the risk of damaging the threaded connections between upper/lower frames of the seat pan.

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  3. Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove tunnel side trim panel

  1. Standard seat and Sport seat (manual). Refer to «TRIM, SILL SIDE»(ref-520146-S02022830522012123100000) .
  2. Standard seat and Sport seat (power), Comfort seat and Super Sport seat. Refer to «TRIM, SILL SIDE»(ref-520146-S17654392172012123100000) .

Remove tunnel side trim panel. Refer to TRIM, TUNNEL SIDE .

Remove the front backrest

  1. Standard seat and Sport seat (manual). Refer to «FRONT BACKREST»(ref-520146-S37426624922012123100000) .
  2. Standard seat, Sport seat (power) and Comfort seat. Refer to «FRONT BACKREST»(ref-520146-S35256049102012123100000) .
  3. Super Sport seat. Refer to «FRONT BACKREST»(ref-520146-S06410129432012123100000) .
WARNINGThe torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side.

Secure the counter-holder 3145 with the bracket 2024 A /1 and shackle -2- on the torsion bar -3- as illustrated.

Scheme 187

Scheme 187

1 - M10x30 bolt with nut

2 - Shackle

3 - Torsion bar

4 - Seat pan

Carefully rotate the torsion bar -1- until it disengages from the oblong hole -arrow- on the seat pan.

Scheme 188

Scheme 188

Remove the torsion bar -1- and extension 2024 A /1 from the seat pan -2-.

WARNINGThe torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side.

Slide the torsion bar -1- into the mount until the end -arrow- comes into contact with the seat pan -2-.

Scheme 189

Scheme 189

Make sure the torsion bar -2- is seated in the mounting bracket -arrow- on the seat pan -1- correctly.

Scheme 190

Scheme 190

Mount the handle 3145 with the bracket 2024 A /1 and threaded connection -3-, but without the shackle, to the torsion bar -1-.

Scheme 191

Scheme 191

1 - Torsion bar

2 - Seat pan

Carefully rotate the torsion bar -1- until it engages in the oblong hole -arrow- on the seat pan.

Further installation is performed in reverse sequence of removal, but observe the following

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.
CAUTIONAdjust the front seat so that it is in the highest position. This reduces the spring force when removing and installing the torsion bar and the risk of damaging the threaded connections between upper/lower frames of the seat pan.
WARNINGThe torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side.

Remove the torsion bar. Refer to TORSION BAR .

Remove the bearing -1- out of the guide -2-.

Scheme 192

Scheme 192
WARNINGThe torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side.

Install in reverse order of removal. Note the following

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

TRIM, TUNNEL SIDE

Note. Removal and installation can only be performed with the front seat removed.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Move the front seat to the highest position.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  3. Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove the expanding rivets -3- and -4-.

Scheme 193

Scheme 193

Remove tunnel side trim panel -2- upward.

Note. Make sure the tab -1- is not damaged when removing the trim.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the tab -1- is seated correctly. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

BACKREST ADJUSTING WHEEL

Removal and installation is described for a manual standard front seat. The procedure is similar for the bucket front seat. Refer to BACKREST ADJUSTING WHEEL .

BACKREST COVER

Special tools and workshop equipment required

  1. Pry Lever 80 - 200

Scheme 194

Scheme 194: REMOVING

Apply adhesive tape -2- to the backrest shell all around trim -1-.

Using the pry lever80-200, pry off the upper backrest cover on the inner side, starting from the backrest shell.

Disengage the clip at the front edge of the backrest cover extremely carefully.

Install in reverse order of removal.

Special tools and workshop equipment required

  1. Pop Rivet Pliers VAS 5072
  2. Drill
  3. 6.0 mm drill bit
  4. Protective Eyewear

Scheme 195

Scheme 195: REMOVING

Remove the backrest. Refer to FRONT BACKREST .

Remove the backrest cover. Refer to BUCKET SEAT BACKREST COVER AND PADDING OVERVIEW .

Unscrew the screws. Refer to -arrows- at the cover.

Remove cover -1-.

Turn the cover and release the retaining tabs -arrows-.

Scheme 196

Scheme 196

Remove cover -1-.

Remove control cable bracket -3- for the release cables for releasing the backrest at the cover.

Scheme 197

Scheme 197

Remove release lever -2-.

Detach release cables -1- in the direction of the -arrow-.

Repeat work steps on opposite side.

Remove backrest cover and backrest frame. Refer to BACKREST COVER .

Scheme 198

Scheme 198

Remove the bolts -3- and -4-.

WARNINGEye injury risk. Wear protective eyewear!

Drill out the blind rivet -2- with a 6 mm drill in backrest frame mount -1-.

Tip the backrest frame mount to the side and remove control cable bracket -2- for the release cables at backrest frame mount -3-.

Scheme 199

Scheme 199

Disengage release cable eye -1- at release lever -4- by sliding the eye forward -arrow- and removing.

Remove the release cables upward out of the backrest frame.

Install in reverse order of removal. Note the following

Insert the bolts with locking compound.

Adjust the backrest lock release cables. Refer to BACKREST RELEASE CABLE, ADJUSTING .

FRONT BACKREST

Special tools and workshop equipment required

  1. Pop Rivet Pliers VAS 5072
  2. Drill
  3. 4.0 mm drill bit
  4. Protective Eyewear

Scheme 200

Scheme 200: REMOVING

Remove the seat pan. Refer to SEAT PAN .

Remove the seat adjustment control module. Refer to SEAT ADJUSTMENT CONTROL MODULE .

Remove the bolt -1-.

WARNINGEye injury risk. Wear protective eyewear!

Drill out the blind rivet -2- with a 4 mm drill and remove retaining bracket -3-.

Remove the left and right bolts -arrows-.

Scheme 201

Scheme 201

Remove the backrest -3- and cut the cable ties -2- for the electrical wiring harness.

Remove the backrest with the electrical wiring harness.

Install in reverse order of removal. Note the following

Insert the bolts with locking compound.

For the correct tightening specifications, refer to LOWER SEAT FRAME AND FRONT BACKREST OVERVIEW, see item 10 in see scheme 24.

FRONT BUCKET SEAT

CAUTIONThe bucket seat does not have a side airbag. Therefore, the electrical connection for the side airbag must have a terminal resistance in the wiring harness. The terminal resistor is a component of the wiring harness.

Scheme 202

Scheme 202: REMOVING

Move bucket seat -1- all the way up and back.

Remove the bolts -2-.

Move the bucket seat all the way forward.

Remove the bolts -3-.

Tilt the bucket seat back and disconnect the electrical harness connectors. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .

Remove the bucket seat from the vehicle with a second technician.

Install in reverse order of removal.

Scheme 203

Scheme 203: REMOVING

Remove the bucket seat. Refer to FRONT BUCKET SEAT .

Secure the bucket front seat on the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove the trim on the sill side. Refer to TRIM, SILL SIDE .

Remove the bolts -arrows-.

Remove lumbar support adjustment switch -1-.

Install in reverse order of removal.

Scheme 204

Scheme 204: REMOVING

Remove the backrest padding. Refer to BUCKET SEAT BACKREST PADDING .

Cut through cable tie -3-.

Expose the wiring harness and pneumatic hose at retaining clip -4-.

Carefully detach the adhesive of module carrier -2- from the backrest.

Tilt the upper edge of the module carrier forward -arrow- and guide out at backrest adjustment shaft -1-.

Remove the module carrier.

Install in reverse order of removal.

Coat adhesive material on the reverse side of the module support. Adhesive material

Component assignment of the module carrier, refer to MODULE CARRIER WITH AIR CUSHIONS FOR LUMBAR SUPPORT COMPONENT ASSIGNMENT .

Scheme 205

Scheme 205: REMOVING

Move the seat all the way forward to the highest position.

Release the clips -arrows- and remove trim -2-.

Note. Ignore -1-.

Install in reverse order of removal. Note the following

Press the outer trim on until it engages audibly.

Move the bucket seat all the way up and forward.

Remove the bolts -arrows-.

Disconnect the connector -2-.

Disconnect the connector -3-.

To disconnect electrical connector, press catch -1-, rotate retaining bracket in the direction of the -arrow- and remove connector.

Scheme 206

Scheme 206

Remove control module.

Install in reverse order of removal.

For the correct tightening specifications see scheme 26

SEAT BELT GUIDE

Special tools and workshop equipment required

  1. Pry Lever 80 - 200

Scheme 207

Scheme 207: REMOVING

Carefully guide the pry lever80 - 200 between the backrest cover and belt guide.

Release and remove the belt guide from the cover by pressing carefully.

Install in reverse order of removal.

Scheme 208

Scheme 208: REMOVING

Remove the bucket seat. Refer to FRONT BUCKET SEAT .

Secure the bucket front seat on the fixture for seat repair VAS 6136 FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove the trim on the sill side. Refer to TRIM, SILL SIDE .

Remove the bolts -2- and -3-.

Disengage retaining clips -5- and -6- and remove seat bolster inflation adjustment button -1- or backrest bolster inflation adjustment button -4-.

Install in reverse order of removal.

SEAT FORWARD/BACK ADJUSTER RELEASE CABLE

Special tools and workshop equipment required

  1. Pop Rivet Pliers VAS 5072
  2. Drill
  3. 4.0 mm drill bit
  4. Protective Eyewear

Scheme 209

Scheme 209: REMOVING

Remove the trim on the sill side. Refer to TRIM, SILL SIDE .

Remove the screw.

Remove the seat forward/back adjustment handle.

Press the control cable sleeve in the direction of -arrow A- out of the control cable bracket.

Detach release cable -1- for seat forward/back adjustment from the release lever -arrow B-.

Scheme 210

Scheme 210
WARNINGEye injury risk. Wear protective eyewear!

Drill out blind rivets -arrows- with a 4 mm drill and remove the retaining plate -1- for the relay socket and wiring harness.

Release retaining clip -4- on the release cable in the direction of -arrow A- and remove the retaining clamp in an upward direction -arrow B-.

Scheme 211

Scheme 211

Release retaining spring -2- with a narrow screwdriver -3-.

Remove seat rail release lever -1- up out of the axis of rotation.

Remove the seat forward/back adjustment release cable.

Install in reverse order of removal.

Scheme 212

Scheme 212: REMOVING

Remove the outer trim. Refer to OUTER TRIM .

Remove the bolt -2-.

Remove seat height adjustment lever -1- -arrow-.

Install in reverse order of removal. Note the following

Insert the bolt with locking compound; locking compound.

Scheme 213

Scheme 213: REMOVING

Remove the seat pan. Refer to SEAT PAN .

Remove the bolt -3-.

Remove the bolts -2- and -4-.

Remove seat height adjuster -5- and retaining plate -1-.

Install in reverse order of removal.

Scheme 214

Scheme 214: REMOVING

Pull seat height adjustment handle -2- up as far as the stop and hold it in that position.

Use a narrow screwdriver to press retaining clip -1- toward the inside -arrow A- and remove the seat height adjustment handle from the lever -arrow B-.

Scheme 215

Scheme 215: INSTALLING

Install in reverse order of removal. Note the following

  1. Springs -2- of retaining clip -3- must be on the outside of lever -1-.

Remove the trim on the sill side. Refer to TRIM, SILL SIDE .

Remove the trim on the tunnel side. Refer to TRIM, TUNNEL SIDE .

Remove the screw.

Remove the seat forward/back adjustment handle.

Press the control cable sleeve in the direction of -arrow A- out of the control cable bracket.

Detach release cable -1- for seat forward/back adjustment from the release lever -arrow B-.

Release retaining clip -4- on the release cable in the direction of -arrow A- and remove the retaining clamp in an upward direction -arrow B-.

Release retaining spring -2- with a narrow screwdriver -3-.

Remove seat rail release lever -1- up out of the axis of rotation.

Remove the bolt -1- and cut the cable ties -arrows-.

Scheme 216

Scheme 216

Free up the electrical wiring harness on the retaining plate.

Disconnect the electrical connectors -2- and -4-.

Disconnect the pneumatic hose -3-.

Remove the bolts -arrows-.

Scheme 217

Scheme 217

Remove the seat pan from the seat frame.

Install in reverse order of removal. Note the following

Insert the bolts with locking compound; locking compound.

Scheme 218

Scheme 218: REMOVING

Remove the bucket seat. Refer to FRONT BUCKET SEAT .

Carefully release retaining tabs -1- and -2-.

Remove the seat rail cover.

Install in reverse order of removal. Note the following

Seat rail cover must be removed until it audibly engages.

Remove the bucket seat. Refer to FRONT BUCKET SEAT .

Secure the bucket front seat on the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove the outer trim. Refer to OUTER TRIM .

Remove the seat height adjustment lever. Refer to SEAT HEIGHT ADJUSTER .

Remove the backrest adjustment wheel. Refer to SEAT HEIGHT ADJUSTMENT HANDLE .

Remove the left backrest cover BACKREST COVER .

Remove the bolt -1-.

Scheme 219

Scheme 219: REMOVING

Separate the cable ties.

Press the retaining tab and pull the electrical connectors out of the brackets.

Mark electrical connectors -2- and -3- and remove them.

Press the locking pin inward and remove the expanding clip -3-.

Scheme 220

Scheme 220

Release retaining tab -1- -arrow A- and remove sill trim -2- upward and toward the front -B arrows

Disconnect the lumbar support electrical harness connector.

Scheme 221

Scheme 221: INSTALLING

Install in reverse order of removal. Note the following

Make sure trim -1- on the sill side engages correctly in the seat pan and on the backrest -arrows-.

For the correct tightening specifications, refer to

Scheme 222

Scheme 222: REMOVING

Remove the bucket seat. Refer to FRONT BUCKET SEAT .

Secure the bucket front seat on the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove the right backrest cover. Refer to BACKREST COVER .

Remove the belt latch. Refer to FRONT BELT LATCH .

Note. Do not disconnect the electrical harness connectors.

Press the locking pin inward and remove the expanding clip -1-.

Release clip -3- -arrow A- and remove trim -2- on the tunnel side upward and toward the front -arrow B-.

Install in reverse order of removal. Note the following

Make sure the trim on the tunnel side engages correctly in the backrest.

Special tools and workshop equipment required

  1. Assembly Tool 3399

Scheme 223

Scheme 223: REMOVING

Turn the backrest adjustment wheel -1- until a locking mechanism is visible from behind -arrow A-. It may be necessary to use a flashlight.

Engage Assembly Tool 3399 and pry it in the direction of -arrow B-.

Turn backrest adjustment wheel about 120° more.

Engage Assembly Tool 3399 and pry it in the direction of -arrow B-.

Remove backrest adjustment wheel.

Install in reverse order of removal. Note the following

If backrest adjustment wheel is too loose after installation, replace wheel.

Note. Removal and installation can be done with seat installed. Removing and installing a standard front seat is described. Removal and installation on the other seat versions is similar. The illustration shows a backrest cover without a storage net. The storage net cannot be removed from the backrest cover and can only be replaced together with the backrest cover.

Scheme 224

Scheme 224: REMOVING
WARNINGWear protective gloves to avoid injury from burrs that may be on the backrest cover.

Disengage the lower side hooks -3- (quantity: 2) on the backrest cover -2-.

1 - Backrest frame trim

Press the backrest cover -1- toward the center of the seat in the direction of -arrow A-.

Scheme 225

Scheme 225

Remove the backrest cover back in the direction of -arrow B-.

Do the same on the opposite side.

Disengage the sides of the backrest cover -2- -arrows A, B, E and F-.

Scheme 226

Scheme 226

Reach behind the backrest cover -1- and remove the right side from the backrest -2-.

Scheme 227

Scheme 227

Do the same to the opposite side of the backrest cover -1-.

Loosen the side retaining hooks -3- or -5- see scheme 28.

Remove the backrest cover -1- further and bend it until the upper hooks -2- see scheme 28 disengage from the backrest frame.

Scheme 228

Scheme 228

Note. The illustration does not show the upper hooks.

Tip the backrest cover -1- back slightly.

Press the backrest cover -1- down in the direction of -arrow A-.

Scheme 229

Scheme 229

Lift the backrest cover in the direction of -arrow B- and remove it from the backrest frame.

Install in reverse order of removal. Note the following

First slide the upper hooks -2- see scheme 28 under the top backrest frame cross panel.

Tilt the backrest cover down and engage the side retaining tabs -3- and -5- and the lower hooks -4-.

Make sure the side retaining tabs -3- and -5- engage with the backrest frame trim correctly and the lower hooks -4- slide over the backrest frame trim seats.

Press the backrest cover -1- firmly into the areas marked with circles in the direction of the backrest.

Scheme 230

Scheme 230

Check the retainers for secure seating and try to pull the lower part of the backrest cover off.

The backrest cover is engaged properly if it cannot be pulled off.

BACKREST FRAME TRIM

Note. Removal and installation are described for the standard front seat. Removal and installation on the other seat versions is similar.

Scheme 231

Scheme 231: REMOVING

Remove backrest cover panel. Refer to BACKREST COVER .

Remove the backrest upholstery until the 2 retaining tabs -arrow A- and -arrow B- on the backrest frame trim -2- can be seen from behind.

Disengage the retaining tabs -arrow A- and -arrow B- on the backrest frame trim -2- at the backrest frame.

Scheme 232

Scheme 232

Remove the backrest frame trim -2- upward from the backrest frame -1-.

Scheme 233

Scheme 233

Disengage the lower seats -arrows- (quantity: 2) on the backrest frame.

Remove the backrest frame trim from the backrest frame.

Install in reverse order of removal.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat Repair VAS 6136 .

Remove tunnel side trim panel. Refer to TRIM, TUNNEL SIDE .

Move the backrest forward as far as the stop using the handwheel.

Disengage the entry assistance release cable A -1- at the backrest hinge.

Scheme 234

Scheme 234

Remove the entry assistance release cable A guide -2- from the seat frame.

Unclip the control cable bracket of the entry assistance release cable A -1- at the seat forward/back adjuster -2-.

Scheme 235

Scheme 235

Disengage the entry assistance release cable A -1- at the seat forward/back adjuster -2- and remove it.

Scheme 236

Scheme 236
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.
CAUTIONMake sure the backrest is in the basic position, i.e. it must be moved forward as far as the stop using the handwheel.

Engage the entry assistance release cable B -1- in at the seat forward/back adjuster -2-.

Clip the control cable bracket of the entry assistance release cable A -1- into seat forward/back adjuster -2-.

Engage the entry assistance release cable A -1- at the backrest hinge.

Install the entry assistance release cable A guide -2- on the seat frame.

Adjust the entry assistance release cable A. Refer to ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING .

Lock the entry assistance release cable A -1- with the clip -2-.

Scheme 237

Scheme 237

Further installation is performed in reverse sequence of removal, but observe the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

The following conditions must be met to adjust the entry assistance release cable

  1. The upholstery must be removed from the seat and backrest and they must be bolted to each other.
  2. To adjust the entry assistance function, the backrest must be positioned at the front stop.
  3. The entry assistance release cable B must be engaged at the backrest and on the seat pan lower frame.

Checking and Correcting

Scheme 238

Scheme 238

Press the entry assistance lever -4- in the direction of the -arrow- as far as the stop.

1 - Backrest

2 - Bolts

3 - Tab

4 - Entry assistance lever

5 - Backrest frame

Check if the self-adjuster -1- is locked and if the spring in the self-adjuster responds.

Scheme 239

Scheme 239

To check, press the self-adjuster -1- together and release it twice.

1 - Self adjuster

2 - Clips

If the test is successful

Engage the clip -2- on the self-adjuster -1-.

If the test is not successful

Replace the release cable and perform the checking and adjusting procedure again.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Move the backrest forward as far as the stop using the handwheel.

Disengage the eyelet on the entry assistance release cable B -3- from the pin -arrow- on the seat rail.

Unclip the entry assistance release cable B -3- at the seat forward/back adjuster -2-.

Push the upholstery to the side.

Disengage the eyelet on the entry assistance release cable B -1- from the pin -arrow- on the backrest hinge.

Scheme 240

Scheme 240

Disengage the retainer on the entry assistance release cable B at the backrest hinge and remove the cable.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.
CAUTIONMake sure the backrest is in the basic position, i.e. it must be moved forward as far as the stop using the handwheel.

Engage the eyelet on the entry assistance release cable B -1- from the pin -arrow- on the backrest hinge.

Secure the entry assistance release cable B on the backrest hinge.

Clip the entry assistance release cable B -3- in at the seat forward/back adjuster -2-.

Engage the eyelet on the entry assistance release cable B -3- from the pin -arrow- on the seat rail.

Adjust the entry assistance release cable B. Refer to ENTRY ASSISTANCE RELEASE CABLE B, ADJUSTING .

Further installation is performed in reverse sequence of removal, but observe the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

Note. The function of the entry assistance release cable B is checked and corrected when adjusting the cable.

The following conditions must be met to check and correct the function

  1. The upholstery must be removed from the seat and backrest and they must be bolted to each other.
  2. To adjust the function, the backrest must be positioned at the front stop.
  3. The entry assistance release cable B must be engaged at the backrest and on the seat pan lower frame.

Note. The knurled nut -1- on the entry assistance release cable B -2- is delivered in the position shown in the illustration and must not be changed. This ensures the entry assistance release cable B is preadjusted.

CHECKING AND CORRECTING

Fold the backrest over the entry assistance release unit.

If the function still does not work, it must be corrected.

Unclip the release cable -3- with the knurled nut from the seat forward/back adjuster -2-.

Rotate the knurled wheel approximately 10 mm forward.

CAUTIONIf the knurled nut is rotated too far toward the eyelet, the adjustment will be incorrect. This will result in the tab -3- on the entry assistance ring running into the pin -2- on the backrest hinge.

Correct the position of the knurled nut if the adjustment is incorrect.

Clip the release cable -3- with the knurled nut into the seat forward/back adjuster -2-.

Repeat the checking and correcting procedure until the function is correct.

ENTRY ASSISTANCE TRIM

Note. Removal and installation can be performed with the front seat installed.

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Scheme 241

Scheme 241: REMOVING

Press the handle -arrow B- forward as far as the stop and hold it in that position.

Press the tab -arrow A- off the catch -arrow C- in the direction of the -arrow- using a trim removal wedge3409.

Perform the same step on the opposite side of the trim -1-.

Tilt the trim -1- upward diagonally and remove from the handle with the bracket -2-.

Disengage the rear trim catch from the handle with bracket.

Remove the trim from the bracket with handle.

Install in reverse order of removal. Note the following

First engage the rear trim catch in the handle with bracket.

Make sure the trim engages correctly in the handle with bracket.

FOUR-WAY LUMBAR SUPPORT

Special tools and workshop equipment required

  1. Special Pop Rivet Pliers V.A.G 1753A
  2. Drill
  3. Protective Eyewear
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  3. Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove backrest cover panel. Refer to BACKREST COVER .

Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .

Remove headrests. Refer to

  1. «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
  2. «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .

Remove the cover with the upholstery

  1. Standard seat and Sport seat (manual or power) and Comfort seat. Refer to «BACKREST COVER AND UPHOLSTERY»(ref-520176-S25562593382012123100000) .
  2. Super Sport seat. Refer to «BACKREST COVER AND PADDING, SUPER SPORT SEAT»(ref-520176-S41691741002012123100000) .

Separate the Velcro fastener -3- between the system -2- and the upholstery.

Scheme 242

Scheme 242

Note. It requires relatively high amount of force to separate the Velcro fastener.

Note. Lay plastic film between the seat pan cover and the backrest frame to protect against metal shavings.

Drill out rivet -3-.

Disconnect the electrical connectors -1- and -2- at lumbar support curvature and height adjustment motors.

Disengage the four-way lumbar support -2- on the backrest frame -1-.

Scheme 243

Scheme 243

Remove the four-way lumbar support from the backrest frame.

Disengage system -2- at four-way lumbar support -1- if necessary -arrows-.

Engage system -2- at four-way lumbar support -1- if necessary -arrows-.

Lay plastic film -1- over the Velcro strips -2- on the system -2-.

Scheme 244

Scheme 244: INSTALLING

Secure plastic film to the system -2-.

Make sure the lumbar support is attached to the system -2- using an assembly fastener -4- or a suitable pin.

Engage four-way lumbar support -2- on the backrest frame -1-.

Before securing rivet -4-, a plastic washer -1- must be placed between lumbar support -2- and backrest frame -3-.

Scheme 245

Scheme 245

Rivet the four-way lumbar support frame -2- with the backrest frame -3-.

Stretch the upholstery with cover over the backrest frame.

Remove the plastic film between the system and the upholstery.

Press the system Velcro™ fastener onto the upholstery.

Connect the electrical connectors on the lumbar support curvature and height adjustment motors.

Further installation is performed in reverse sequence of removal, but observe the following

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

SEAT RAIL CAP

Note. The cap is installed only on the back of the seat rail, on the sill side.

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Scheme 246

Scheme 246: REMOVING

Bring headrest into lowest lock position.

Move the seat all they way forward and in the highest position.

Release the hook -3- on the seat rail -2- and pry the cap off the seat rail screw -1- using the trim removal wedge3409 -arrow-.

Make sure the cap is engaged correctly.

Note. Removal and installation is described for the driver seat. Removal and installation of the passenger seat is similar.

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .

Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove the tunnel side trim. Refer to TRIM, TUNNEL SIDE

Remove the sill side trim. Refer to TRIM, SILL SIDE

Press the entry assistance release cables -1- and -3- out of the retaining plate -2- at the seat rail release.

Disengage the release cable -3- from the seat rail release -arrow-.

Disengage the release cable -1- at the seat rail release idler pulley -2-.

Using the trim removal wedge3409, unclip the wiring harness -1- in the corrugated tube -2- at the bottom side of the seat pan and remove the wiring bracket.

Disconnect all the wiring harness connectors to the backrest and free up the disconnected wiring harnesses.

Note. The wiring harness between the connection point and the side airbag is continuous.

Remove the bolts -2-.

Scheme 247

Scheme 247

Tip backrest -3- forward onto seat pan -1-.

Press the seat pan upholstery to the side and carefully remove side airbag wiring harness -4- and, if necessary, all additional wiring harnesses (depending on equipment) from the seat pan.

Remove backrest.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Adjust the entry assistance release cables. Refer to

ENTRY ASSISTANCE RELEASE CABLE B, ADJUSTING

ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat Repair VAS 6136 .

Remove backrest cover panel. Refer to BACKREST COVER .

Remove the headrests. Refer to HEADRESTS WITH LOCKING MECHANISM .

Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .

Headrest Guide Without Release Button

Scheme 248

Scheme 248

Press the retaining tabs -arrows- on the headrest guide -1- toward the center of the headrest guide.

Hold the retaining tabs -arrows- down.

Pull headrest guide -1- upward out of backrest frame -2-.

Headrest Guide With Release Button

Scheme 249

Scheme 249

Press the retaining tabs -arrows- on the headrest guide -1- toward the center of the headrest guide.

Hold the retaining tabs -arrows- down.

Pull headrest guide -1- upward out of backrest frame -2-.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Headrest Guide Without Release Button

Note. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Make sure the retaining tabs -arrows- are engaged in the backrest frame -2- correctly.

Headrest Guide With Release Button

Note. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Make sure the retaining tabs -arrows- are engaged in the backrest frame -2- correctly.

Continuation for Headrest Guide Without and With Release Button

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

HEADRESTS WITH LOCKING MECHANISM

Note. The headrests can be removed with the front seats installed. The release button is located on the outer left of the driver seat and inner left of the passenger seat.

Scheme 250

Scheme 250: REMOVING

Find release button pressure point -3-. It is located under the backrest cover.

Press the release button forward in the direction of the -arrow-.

Hold the release button down in this position.

Pull headrest -2- up out of guides -1- and -4-.

Note. If the release button does not work as described, remove the backrest cover. Refer to BACKREST COVER . Reach under the backrest cover and find the release button pressure point.

Install in reverse order of removal. Note the following

Make sure the headrest is engaged correctly in headrest guides.

MANUAL STANDARD FRONT SEAT

Note. The following describes removing and installing the driver side. The procedure for the front passenger seat is similar.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS .

Bring seat into service position. Refer to FRONT SEATS SERVICE POSITION, SETTING .

Turn on the ignition.

Disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

WARNINGBefore handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Disconnect the harness connectors> Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING on the connector station in the floor.

Connect Airbag Adapter VAS 6281. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

Remove front bolts -1- (quantity: 2).

Scheme 251

Scheme 251

3 - Rear console

4 - Front console

Press the seat forward/back adjustment handle and move the seat -2- as far forward as possible.

Remove rear bolts -1- (quantity: 2).

With help from a second technician, lift the seat -2- out of the vehicle.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Remove Airbag AdapterVAS 6281 only after installing seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

Note. Make sure the connectors are installed all the way in and are secure.

Connect the connectors to the connectors of the connector station in the floor. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

Release the seat forward/back adjuster.

Slide the front seat all the way back.

Unlatch the front seat using the entry assistance handle.

Fold the backrest forward and move the seat all the way forward at the same time.

Remove the rear seat bolt on the tunnel side. See item 15 in see scheme 37.

Press the rocker -arrow A- on the memory stop in the direction of the -arrow- and release it.

Scheme 252

Scheme 252: REMOVING

Remove the memory stop -1- from the seat rail -2- toward the rear by tipping it slightly toward the tunnel.

Scheme 253

Scheme 253: INSTALLING

If the memory stop has been replaced, clean this area of the seat rail to remove any residue of the previous memory stone.

Install the memory stop into the seat rail -1- by slightly tipping it toward the tunnel.

Engage the memory stop in the back catch -arrow-.

Tighten the rear seat bolt on the tunnel side. See item 15 in see scheme 37.

Tilt the backrest back while sliding the seat all the way back (entry assistance).

Release the seat forward/back adjuster and slide the front seat into the desired position.

Note. It is not necessary to adjust the memory seat separately.

Note. The work can be performed with the seat installed.

Move the seat as far as possible up and back.

Disengage the control cable bracket of release cable -1- at seat forward/back adjuster -2-.

Scheme 254

Scheme 254: REMOVING

Disengage the end of the release cable -arrow- at release cable retainer lever -3- of the seat forward/back adjuster.

Turn the release cable retainer lever forward and remove it.

Remove the spring if necessary.

Install in reverse order of removal. Note the following

Note. The release cable retainer lever is the same for the driver and front passenger seat. The spring is different for the driver and front passenger seat.

Install the spring correctly.

Release Cable Retainer with Installed Spring for The Left Seat

Scheme 255

Scheme 255: INSTALLING

Attach the spring at points -1- and -2-.

Turn the spring at lever -3- in a clockwise direction.

Place the spring around tab -4- so that it is touching -5-.

Release Cable Retainer With Installed Spring for The Right Seat

Scheme 256

Scheme 256

Attach the spring at points -1- and -2-.

Turn the spring at lever -3- in a counterclockwise direction.

Place the spring around tab -4- so that it is touching -5-.

SEAT PAN LOWER FRAME OR SEAT PAN

Note. There is no separation between the seat pan lower frame with a seat forward/back adjuster and the seat pan upper frame on the standard front seat (manual). Refer to .

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .

Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove tunnel side trim panel. Refer to TRIM, SILL SIDE .

Remove the seat angle adjustment handle. Refer to SEAT ANGLE ADJUSTMENT HANDLE .

Remove the shoulder pin -2-.

Scheme 257

Scheme 257

Remove the bolt -3-.

Remove the seat angle adjuster -1-.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Replace the shoulder pin -2- and the bolt -3-.

Clean the threaded holes before installing, for example using a thread tap.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Open the cable ties for the release cable or unclip the clip on the seat pan.

Disengage the control cable bracket of release cable -1- at seat forward/back adjuster -2-.

Disengage the end of the release cable -arrow- at the seat forward/back adjuster lever -3-.

Disengage the control cable bracket of release cable -2- at seat forward/back adjuster -1-.

Scheme 258

Scheme 258

Disengage the release cable -1- that seat forward/back release cable mount -arrow A-.

Scheme 259

Scheme 259

Disengage the ball-shaped end of the release cable -arrow B- at the seat forward/back adjuster groove.

Remove the release cable.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove tunnel side trim panel. Refer to TRIM, SILL SIDE .

Remove bolts -2- (quantity: 2).

Scheme 260

Scheme 260

Remove the seat height adjustment handle -1-.

Remove the lock washer -1-.

Scheme 261

Scheme 261

Note. The bolts -1- and the bolt -3- are different lengths.

Remove the bolts -1- (quantity: 2) and -3- (quantity: 5).

Remove seat height adjuster -2-.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

Install in reverse order of removal. Note the following

Inspect the tab -arrow- visually.

If damage can be seen on the tab, installed a new seat height adjustment handle -1-.

Make sure the tab in the seat height adjustment handle fits correctly into the notch on the lever.

Scheme 262

Scheme 262: REMOVING

Remove tunnel side trim panel. Refer to TRIM, SILL SIDE .

Remove bolts -2- (quantity: 3).

Remove bracket -1- from front seat -3-. Remove any cable ties from the retaining bracket.

Install in reverse order of removal.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat Repair VAS 6136 .

Remove backrest cover panel. Refer to BACKREST COVER .

Remove the headrests. Refer to HEADRESTS WITH LOCKING MECHANISM .

Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .

Remove the springs -A through D- from the backrest frame -1-.

Scheme 263

Scheme 263

Note. The pull-springs -A through D- can also stay engaged in the backrest frame -1- and the spring mat -2- can be disengaged directly from the pull-springs.

Tip spring mat -2- forward.

Scheme 264

Scheme 264

Remove the spring mat -2- from the openings -arrow- in the backrest frame -1-.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Label the springs -A through D- as shown in the illustration.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

STORAGE COMPARTMENT

The following describes the removal and installation of a power standard front seat. The procedure is similar for a manual standard front seat. Refer to STORAGE COMPARTMENT .

TRIM, SILL SIDE

Note. Removal and installation can be performed with the front seat installed.

Scheme 265

Scheme 265: REMOVING

Bring seat as far up as possible.

Remove backrest adjustment wheel. Refer to BACKREST ADJUSTING WHEEL .

Remove seat height adjustment handle. Refer to SEAT HEIGHT ADJUSTMENT HANDLE .

Remove the expanding rivet -2- for the sill side trim -1-.

Open the clips -4- (quantity: 2).

Scheme 266

Scheme 266

Unclip trim -1- on retaining bracket -3-.

Disengage trim in area of backrest adjustment wheel and seat anchor.

Remove the trim forward and up from the retaining bracket -3-.

Note. Make sure the bracket -2- and the tab -2- are not damaged when removing the trim.

Seat With Four-Way Lumbar Support

Remove the electrical connector -4- from the driver seat lumbar support adjustment switch -E176- -1-.

3 - Sill side trim

Procedure For All Manual Seat Versions

Remove sill side trim.

Install in reverse order of removal. Note the following

Note. Make sure the tab -2- is seated correctly. Make sure the sill side trim -1- is engaged correctly on the retaining bracket -3- and the locking clips -4- are closed.

Note. Make sure the wire is as close to the connector -4- as possible.

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST ADJUSTING WHEEL .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST COVER .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST FRAME TRIM .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE BRACKET .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE CABLE .

CONNECTING CABLE

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to CONNECTING CABLE .

DVD PLAYER RETAINING PLATE

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to DVD PLAYER RETAINING PLATE .

ENTRY ASSISTANCE RELEASE CABLE A

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to ENTRY ASSISTANCE RELEASE CABLE A .

ENTRY ASSISTANCE RELEASE CABLE B

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to ENTRY ASSISTANCE RELEASE CABLE B .

ENTRY ASSISTANCE HANDLE WITH BRACKET

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .

For the correct tightening specifications, refer to ENTRY ASSISTANCE OVERVIEW .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to ENTRY ASSISTANCE TRIM .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to FOUR-WAY LUMBAR SUPPORT OVERVIEW .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to FRONT BACKREST .

For the correct tightening specifications, refer to FRONT BACKREST OVERVIEW .

HEADREST GUIDE

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to HEADREST GUIDE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to HEADRESTS WITH LOCKING MECHANISM .

MANUAL SPORT FRONT SEAT

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to MANUAL STANDARD FRONT SEAT .

MEMORY STOP

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to MEMORY STOP .

SEAT DEPTH ADJUSTER

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove the front seat

  1. Manual Sport seat. Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Power sport seat and super sport seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .

Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Equipment level with storage compartment: remove the storage compartment. Refer to STORAGE COMPARTMENT .

Remove trim. Refer to SEAT DEPTH ADJUSTER TRIM .

Move the seat depth adjuster all the way forward -arrow-.

Scheme 267

Scheme 267

Unclip the tabs -2- using a trim removal wedge3409.

Swivel the support with the seat cushion and seat cover -1- for the seat depth adjuster upward so that the tabs -arrow A- and -arrow B- remain unlocked.

Scheme 268

Scheme 268

Note. The illustration shows the upholstery disengaged.

Remove the support with the seat cushion and seat cover for the seat depth adjuster upward and toward the front.

Disengage the tabs -arrow C- on the seat depth adjuster -2- and move the support with the seat cushion and seat cover upward.

Lay the support -2-, seat cushion and seat cover for the seat depth adjustment on the front seat.

Scheme 269

Scheme 269

Note. The illustration does not show the seat pan lower frame.

Remove the cushion retaining channels -1, 3, 4- across and at the sides from the seat depth adjustor.

To do this, unclip the retaining channels -1- and -2- in the direction of the -arrow- out from the tabs -3-.

Scheme 270

Scheme 270

Remove the bolts -1-, -2- and nuts -3- from the seat depth adjuster.

Scheme 271

Scheme 271

Unclip the tabs -1- and -3- using a trim removal wedge3409.

Scheme 272

Scheme 272

Remove the seat depth adjuster -2- from the lower seat frame upward and forward -arrows-.

Disengage the tabs -4- from the lower seat frame while doing this.

Remove the seat depth adjuster from the front seat.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

CAUTIONTo secure the new bolts, also install nuts on the seat pan side.

Install a nut -3- on the seat pan side of each bolt -1, 2- to secure the bolts after installing them.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

SEAT DEPTH ADJUSTER TRIM

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove the front seat

  1. Manual Sport seat. Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Power sport seat and super sport seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .

Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Equipment level with storage compartment: remove the storage compartment. Refer to STORAGE COMPARTMENT .

Move the seat depth adjuster all the way forward.

Scheme 273

Scheme 273

Unclip the tabs -arrows- on the trim -1- using a trim removal wedge3409.

Remove the trim from the seat depth adjuster.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SEAT FORWARD/BACK ADJUSTER RELEASE CABLE .

SEAT HEIGHT ADJUSTER

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SEAT HEIGHT ADJUSTER .

The seat position sensor removal and installation procedure is similar on all seat versions. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .

SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION

  1. The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat.
  2. The removal and installation procedure for the seat rail covers is described on the driver seat sill side seat rail. The tunnel side cover is removed and installed in a similar way. Refer to «SEAT RAIL COVER»(ref-520146-S40235374182012123100000) .

SILL SIDE RETAINING BRACKET TRIM

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SILL SIDE RETAINING BRACKET TRIM .

SPRING MAT

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SPRING MAT .

Removal and installation on a power Standard front seat is described here. Removal and installation of the manual Sport front seat is identical. Refer to STORAGE COMPARTMENT .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SUPPORT PLATE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TORSION BAR .

TORSION BAR BEARING

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TORSION BAR BEARING .

Removal and installation is described for a manual standard front seat. Removal and installation are similar for a manual sport front seat. Refer to TRIM, SILL SIDE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TRIM, TUNNEL SIDE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to BACKREST RELEASE BRACKET .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to BACKREST RELEASE CABLE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to CONNECTING CABLE .

The following describes the connector station connectors for the manual standard front seat. They are similar for the comfort front seat. Refer to CONNECTOR STATION CONNECTORS .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to DVD PLAYER RETAINING PLATE .

ENTRY ASSISTANCE BUTTON

The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to ENTRY ASSISTANCE BUTTON .

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .

For the correct tightening specifications, refer to ENTRY ASSISTANCE OVERVIEW .

The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to ENTRY ASSISTANCE TRIM .

Special tools and workshop equipment required

  1. Special Pop Rivet Pliers V.A.G 1753A
  2. Drill
  3. Protective Eyewear
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat. Refer to POWER STANDARD FRONT SEAT .

Attach the front seat to the fixture for seat repairVAS 6136 FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove backrest cover panel. Refer to BACKREST COVER .

Remove the backrest frame trim. Refer to BACKREST FRAME TRIM .

Remove headrests. Refer to

  1. «HEADRESTS WITH LOCKING MECHANISM»(ref-520146-S32727368712012123100000) .
  2. «POWER HEADRESTS»(ref-520146-S42893293892012123100000) .

Remove cover with upholstery. Refer to BACKREST COVER AND UPHOLSTERY .

Note. Lay plastic film between the seat pan cover and the backrest frame to protect against metal shavings.

WARNINGRisk of injury! Wear protective eyewear.

Drill out rivet -2-.

Disconnect the electrical connectors -1- and -3- at lumbar support curvature and height adjustment motors.

Free up the electrical wiring harness at the four-way lumbar support -1-.

Scheme 274

Scheme 274

Disengage the four-way lumbar support on the backrest frame -2-.

Remove the four-way lumbar support from the backrest frame.

Engage four-way lumbar support -1- on the backrest frame -2-.

Before securing rivet -4-, a plastic washer -1- must be placed between lumbar support -2- and backrest frame -3-.

Scheme 275

Scheme 275: INSTALLING

Rivet the four-way lumbar support frame -2- with the backrest frame -3-.

Further installation is performed in reverse sequence of removal, but observe the following

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to FRONT BACKREST .

For the correct tightening specifications, refer to FRONT BACKREST OVERVIEW .

Scheme 276

Scheme 276: REMOVING

Remove backrest cover panel. Refer to BACKREST COVER .

Adjust the lumbar support to the highest curve while moving the slider -1- all the way down -arrow A-.

Note. Ignore -2-.

Disconnect the connector -1-.

Scheme 277

Scheme 277

Carefully tilt the backrest fan -2- out of the backrest upholstery -arrow-.

Scheme 278

Scheme 278: INSTALLING

Install in reverse order of removal. Note the following

  1. The mounting eyelets on the fan housing -1- face up and down.
  2. Place the wire -2- into the gap in the backrest cushions -arrow- facing outward.

Make sure the backrest lumber support spring plate is seated correctly.

POWER COMFORT FRONT SEAT

The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to POWER STANDARD FRONT SEAT .

POWER HEADRESTS

The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to POWER HEADRESTS .

Install in reverse order of removal.

For the correct tightening specifications (Scheme 165)

The seat position sensor removal and installation procedure is similar on all seat versions. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .

SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION

  1. The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
  2. The removal and installation procedure for the seat rail covers is described on the driver seat sill side seat rail. Removing and installing the cover on the tunnel side is similar. Refer to «SEAT RAIL COVER»(ref-520146-S40235374182012123100000) .

SEAT RAIL SPINDLE COVER

The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to SEAT RAIL SPINDLE COVER .

The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to SILL SIDE RETAINING BRACKET TRIM .

The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to STORAGE COMPARTMENT .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to SUPPORT PLATE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to TORSION BAR .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to TORSION BAR BEARING .

TRIM

The following describes the removal and installation of a manual sport front seat. The procedure is similar for a comfort front seat. Refer to SEAT DEPTH ADJUSTER .

The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat. Refer to TRIM, SILL SIDE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to TRIM, TUNNEL SIDE .

Remove backrest cover panel. Refer to BACKREST COVER .

Disconnect and free up the electrical connector -1-.

Scheme 279

Scheme 279: REMOVING

Carefully tilt fan -2- out of the backrest upholstery -arrow-.

Install in reverse order of removal. Note the following

Upper fan installation position

  1. The electrical wire faces down.
  2. The securing eyes on the fan housing face to the side.
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling airbag units (for example, when disconnecting the harness connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove the front seat

  1. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  2. Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove the tunnel side trim TRIM, TUNNEL SIDE .

Remove the sill side trim TRIM, SILL SIDE .

Remove backrest cover panel. Refer to BACKREST COVER .

Make a permanent mark (a line) on the left and right side -arrow A- on the backrest frame -2- on the front edge -arrow B- of the anchor -1-.

Scheme 280

Scheme 280
CAUTIONDo not damage the surface of the anchor when marking it by scratching or denting it. Do not remove the cover -4- under any circumstances.

Remove the nut -5- from the shaft -3-.

Remove the upholstery on the backrest. Refer to BACKREST COVER AND UPHOLSTERY .

Scheme 281

Scheme 281

Note. The switch unit must be removed to remove the backrest adjustment motor -7- but it does not need to be replaced.

Remove the switch unit. see scheme 248

Remove the shaft -3- in the direction of the -arrow- from the backrest frame -1-.

Disconnect the electrical connector -6- on the backrest adjustment motor -7-.

Remove the bolt -2-.

Remove the bracket adjustment motor -7- from the bracket -5-.

Remove the shaft -5- in the direction of the -arrow- from the switch unit -2-.

Disconnect the multi-pin connector -5-.

Scheme 282

Scheme 282

Remove the bolts -2-.

Remove the switch unit -4- from the backrest frame -1-.

Unclip the locking bushing -2- at the spindle -1-.

Scheme 283

Scheme 283

3 - Switch unit

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling airbag units (for example, when connecting the harness connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Clean the shaft threads -3- before installing, for example using a thread tap.

Check the position of the backrest frame -2- and the anchor -1- on the left and right side.

  1. The left and right backrest frames must be in the position marked before removal -A and B arrows -.

If the left and right backrest frames are not in the position marked before removal, correct their position accordingly.

Scheme 284

Scheme 284

Position the backrest adjustment motor -1- on the bracket -3-.

Replace the bolt -4-. Coat it with locking compound fluid and tighten it by hand.

  1. It must still be possible to move the backrest adjustment motor.

First slide the shaft through the anchor (tunnel side) as far as the stop -2- in the backrest adjustment motor.

Check whether the profile of the inserted shaft and mount -2- in the backrest adjustment motor align.

  1. If the shaft profile and the mount in the backrest adjustment motor align

Slide the shaft through the mount in the backrest adjustment motor up to approximately the middle of the seat.

  1. If the shaft profile and the mount in the backrest adjustment motor do not align

Connect an external power source (12 Volt) to the backrest adjustment motor -1-.

Rotate mount -2- until it aligns with the shaft profile.

Slide the shaft through the mount in the backrest adjustment motor up to approximately the middle of the seat.

Install the switch unit. see scheme 253

Insert the switch unit -4- so the guide -arrow- covers the backrest frame -1- correctly.

Tighten the switch unit -4- to the tightening specification.

Connect the socket -5- to the switch unit multi-pin connector.

Position the locking bushing -4- on the shaft -3-.

Scheme 285

Scheme 285

Note. The catches -arrow- (quantity: 4) on the locking bushing must face toward the switch unit -1-. When sliding the shaft in, do not engage the locking bushing -4- with the spindle -2-. Only engage the locking bushing -4- after adjusting the switch unit with the spindle -2-.

Backrest Adjustment Motor and Switch Unit, Installing

Slide the shaft -3- through the spindle -2- and the anchor (sill side) as far as the stop.

Apply locking compound to the threaded section of the shaft.

Install the new nut -5- on the shaft -3-.

Tighten the bolt -5- to the specified torque.

Bolt the backrest adjustment motor on the bracket -3- and tighten it to the tightening specification.

Adjust the switch unit micro switch -2-. Refer to SWITCH UNIT MICRO-SWITCH, ADJUSTING .

After adjusting the switch unit, slide the locking bushing -4- onto the spindle -3-.

Engage the locking bushing -4- with the spindle -3-.

Check the switch unit. Refer to SWITCH UNIT MICRO-SWITCH, CHECKING .

Installation is in reverse order of removal, noting the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

Perform the following tests after removing and installing the backrest adjustment motor and the switch unit

  1. Calibration, performing, refer to «SWITCH UNIT, CALIBRATING»(ref-520146-S05883686762012123100000) .
  2. Function test, performing, refer to «FUNCTION TEST, PERFORMING»(ref-520146-S33851913152012123100000)

Install in reverse order of removal.

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE BRACKET .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE CABLE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to CONNECTING CABLE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to DVD PLAYER RETAINING PLATE .

Scheme 286

Scheme 286: REMOVING

Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .

Disconnect the electrical connector -1- on the entry assistance button -2-.

Unclip the catches -arrows- at the tabs.

Scheme 287

Scheme 287

Tilt the entry assistance button -2- out of the tabs in the direction of the -arrows- and disengage it -arrow-.

Remove the entry assistance button from the trim -1-.

Note. The entry assistance button is not designed to be disassembled further.

Install in reverse order of removal.

Note. Removal and installation can be performed with the front seat installed.

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Scheme 288

Scheme 288: REMOVING

Press the handle -arrow B- forward as far as the stop and hold it in that position.

Press the tab -arrow A- off the catch -arrow C- in the direction of the -arrow- using a trim removal wedge 3409.

Perform the same step on the opposite side of the trim -1-.

Tilt the trim -1- upward diagonally and remove from the handle with the bracket -2-.

Disengage the rear trim catch from the handle with bracket.

Remove the trim -1- from the handle with bracket -2- as far as the length of the entry assistance button wire allows.

Disconnect the electrical connector -1- on the entry assistance button -2-.

Remove the trim -3- with the entry assistance button.

Remove the entry assistance button. Refer to ENTRY ASSISTANCE BUTTON .

Install the entry assistance button.

Connect the connector to the entry assistance button.

Note. Make sure the connectors are installed all the way in and are secure.

First engage the rear trim retaining tab in the handle with bracket.

Make sure the trim engages correctly in the handle with bracket.

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .

For the correct tightening specifications, refer to ENTRY ASSISTANCE OVERVIEW .

Note. The following describes removing and installing the driver side. The procedure for the front passenger seat is similar.

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409
WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  2. Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat Repair VAS 6136 .

Remove the tunnel side trim. Refer to TRIM, TUNNEL SIDE

Remove the sill side trim. Refer to TRIM, SILL SIDE .

Using the trim removal wedge 3409, unclip the wiring harness -1- in the corrugated tube -2- at the bottom side of the seat and remove the wiring bracket.

Disconnect all the wiring harness connectors to the backrest and free up the disconnected wiring harnesses.

Note. The wiring harness between the connection point and the side airbag is continuous.

Remove the bolts -2-.

Scheme 289

Scheme 289

Tip backrest -3- forward onto seat pan -1-.

Press the seat pan upholstery to the side and carefully remove side airbag wiring harness -4- and, if necessary, all additional wiring harnesses -5- to the backrest (depending on equipment) from the seat pan.

Remove backrest.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

Test The Seat Forward/Back Adjustment Motor -V28- / -V31- or Control Module(s) -J136- / -J521

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Move the seat as far up as possible.

Remove tunnel side trim panel. Refer to TRIM, SILL SIDE .

Note. Check electrical and electronic components and wires before removing seat further to avoid unnecessary repair costs.

Perform the following tests

  1. Check the fuse. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.
  2. Check the voltage at the connector station and perform fault finding if necessary. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.
  3. Check the voltage to the control module. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.
  4. Check the voltage to the seat forward/back adjustment motor -V288-. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.

Replace the fuse if faulty. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.

If there is no voltage at the connector station, repair or replace the wire. Refer the appriopriate SYSTEM WIRING DUAGRAMS information.

Replace the seat pan lower frame together with seat forward/back adjustment motor. Refer to SEAT PAN .

Replace the memory seat/steering column adjustment control module -J136- /front passenger memory seat control module -J521- if faulty. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE .

Removing A Faulty Seat Forward/Back Adjustment Motor -V28- / -V31

Scheme 290

Scheme 290
CAUTIONLoosen bolts -3- only after checking electrical or electronic components and wires. After loosening the bolts -3-, replace the lower section of the seat pan -2- including the seat forward/back adjustment motor.
WARNINGBefore handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Turn on the ignition and disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the bolts -3- (quantity: 4) on both sides.

I - Seat forward/back adjustment motor, threaded connection on sill side.

II - Seat forward/back adjustment motor, threaded connection on tunnel side.

Note. To remove the tunnel side bolts, reach under the seat from the front.

WARNINGBefore handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Disconnect the connector on the seat forward/back adjustment motor.

Move seat until bolts -1- (quantity: 4) are visible.

Scheme 291

Scheme 291

Remove the bolts -1-.

Disconnect the harness connectors at the connector station. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .

Connect Airbag Adapter VAS 6281. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

Raise the front seat with a 2nd technician and remove it from the vehicle.

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Separate the lower frame -2- from the upper frame -1-. Refer to SEAT PAN .

Replace the lower seat pan frame -2- with seat forward/back adjustment motor SEAT PAN .

Removing A Faulty Control Module -J136- / -J521

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Disconnect the connector on the seat forward/back adjustment motor.

Connect the seat forward/back adjustment motor to an external power source and move the seat forward or back until the bolts -1- (quantity: 4) are visible.

Remove the bolts -1-.

Disconnect the harness connectors at the connector station. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .

Connect Airbag Adapter VAS 6281. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

Raise the front seat with a 2nd technician and remove it from the vehicle.

Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Replace control module -J136- / -J521-. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE .

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Remove the airbag adapterVAS 6281 only after installing the front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

Connect the connectors to the connectors of the connector station in the floor. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnosis tester.

Lumbar Support Height Adjustment Motor, Removing

Scheme 292

Scheme 292: REMOVING

Remove backrest cover panel. Refer to BACKREST COVER .

Disconnect the connector -1-.

Release the bracket -2- with a screwdriver -arrow-.

Remove the lumbar support height adjustment motor -3-.

Install in reverse order of removal.

Lumbar Support Curvature Adjustment Motor, Removing and Installing

The lumbar support curvature adjustment motor is removed in a similar way as the lumbar support height adjustment motor.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  2. Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Disconnect the connectors -2 through 5- on the control module -1-.

Scheme 293

Scheme 293

Note. The number of connectors may vary depending on the equipment. The description shows the version with the most equipment.

Unclip the tabs -arrows- using the trim removal wedge3409.

Carefully tilt the control module -1- in the direction of -arrow A- out of the retainers -2-.

Scheme 294

Scheme 294

Slide the control module in the direction of -arrow B-.

Disengage the control module hooks -arrow- from the bracket.

Remove the control module from the bracket.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the memory seat adjustment control module engages audibly in the retainer. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove the memory seat adjustment/steering column adjustment control module. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE .

Press the pin -2- toward the upholster and out of the clip -arrow A- on the bracket -1-, for example, using an upholstery needle.

Scheme 295

Scheme 295

Remove the pin -2- from the seat pan.

Remove the bracket support base -2- from the seat pan upper frame.

Scheme 296

Scheme 296

Unclip the clip -arrow A- at the seat pan upper frame -1-.

Disengage the retaining tabs -arrow B- (quantity: 2).

Carefully remove the bracket in the direction of the -arrow- from the seat pan.

Remove the bracket from the seat pan.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

Note. The headrests can be removed with the front seats installed. The release button is located on the outer left of the driver seat and inner left of the passenger seat.

Scheme 297

Scheme 297: REMOVING

Remove backrest cover panel. Refer to BACKREST COVER .

Unclip the cable tie clip -3- on the backrest frame -1-.

Disconnect the connector -2-.

Reach under the backrest cover and find the release button pressure point -3-.

Press the release button forward in the direction of the -arrow-.

Hold release button -3- down in this position.

Pull headrest -2- up out of guides -1- and -4-.

CAUTIONWhen removing the headrest, make sure the connector on the headrest side does not get stuck in the headrest guides or in the fixed cover cap.

When removing the headrest -1-, guide the wire with the connector -4- through the headrest guide -3-.

Scheme 298

Scheme 298

2 - Backrest frame

Install in reverse order of removal. Note the following

When installing the headrest, the release button -3- must not be pressed in.

POWER STANDARD FRONT SEAT

Note. The following describes removing and installing the driver side. The procedure for the front passenger seat is similar.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Bring seat into service position. Refer to FRONT SEATS SERVICE POSITION, SETTING .

Remove front bolts -1- (quantity: 2).

Operate seat forward/back adjuster and move the seat -2- as far forward as possible.

Remove rear bolts -1- (quantity: 2).

3 - Rear console

4 - Front console

Turn on the ignition.

Disconnect the battery ground (GND) cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

WARNINGBefore handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Disconnect the harness connectors. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING on the connector station in the floor.

Connect Airbag AdapterVAS 6281. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

Raise the front seat with a 2nd technician and remove it from the vehicle.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Remove the airbag adapter VAS 6281 only after installing the front seat. Refer to AIRBAG ADAPTER VAS 6281, CONNECTING AND DISCONNECTING .

Note. Make sure the connectors are installed all the way in and are secure.

Connect the connectors to the connectors of the connector station in the floor. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

Scheme 299

Scheme 299: REMOVING

Remove the sill side trim. Refer to TRIM, SILL SIDE .

Disengage the wire from the bracket -6-.

Disconnect the connector -7-.

Remove the backrest and headrest adjustment control head -5-. Refer to BACKREST AND HEADREST ADJUSTMENT ACTUATOR .

Remove the seat adjustment control head -4-. Refer to SEAT ADJUSTMENT CONTROL HEAD .

Remove the bolts -3-.

Remove the control head -1- from the sill side trim -2-.

Install in reverse order of removal.

Install in reverse order of removal.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Turn on the ignition.

Turn on the ignition and disconnect the ground cable from the battery. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Remove the front seat

  1. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  2. Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Disconnect electrical harness connector -3- on seat angle adjustment motor -4-.

Scheme 300

Scheme 300

Remove the bolt -2-.

5 - Adjusting spindle, preadjusted by the manufacturer

Do not damage the bushing -1- inserted in the bearing area -2- when removing the bolt.

Scheme 301

Scheme 301
CAUTIONThe bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced.

Remove the bolts -1-.

Remove the seat angle adjustment motor from the front seat.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Clean the threaded bolt holes for self-locking nuts, for example using a thread tap.

Replace all self-locking bolts.

Do not damage bushing -1- when inserting the bolt.

CAUTIONThe bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced.

Further installation is performed in reverse sequence of removal, but observe the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove the front seat

  1. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  2. Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Attach the front seat to the fixture for seat repair VAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Note. The upper and lower seat pan frames can only be separated and connected when the upholstery is removed. The seat position sensor must be installed in the new seat pan lower frame.

Remove the seat position sensor. Refer to

  1. «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION»(ref-520043-S29666124302012123100000) .
  2. «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION»(ref-520043-S23423103562012123100000) .

Separate the seat pan upper frame from the lower frame. Refer to UPPER AND LOWER FRAMES, SEPARATING .

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove the tunnel side trim. Refer to TRIM, TUNNEL SIDE

Remove the sill side trim. Refer to TRIM, SILL SIDE .

Disconnect electrical harness connector -1- on seat height adjustment motor -2-.

Scheme 302

Scheme 302

Release the tension in the torsion bar. Refer to TORSION BAR .

Scheme 303

Scheme 303
CAUTIONThreaded hole in the seat pan can be damaged or destroyed, if tension is not released when loosening or tightening the threaded connection between the adjusting spindle and the seat pan. When removing or installing, the adjusting spindle/seat pan bolting torque must be relieved. Risk of damage to the bushing -3- in the bearing point (adjusting spindle/seat pan bolting). The bushing cannot be replaced with workshop materials. If the bushing is damaged, the corresponding assembly parts must be replaced.

Remove bolt -2- on the seat height adjustment motor adjusting spindle -1-.

Remove the bolt -2-.

Scheme 304

Scheme 304

1 - Seat angle adjustment motor adjusting spindle (preadjusted by the manufacturer)

Do not damage the bushing -1- inserted in the bearing area -2- when removing the bolt.

CAUTIONThe bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced.

Tilt the seat pan upper frame -1- up as far as possible.

Scheme 305

Scheme 305

Support the seat pan upper frame with a suitable wood block -6- on the fixture for seat repair VAS 6136 -item 2-.

Remove bolts -3- (quantity: 2).

Remove bracket -5- with seat height adjustment motor -4- from the seat pan.

Remove the bolts -1-.

Scheme 306

Scheme 306

Separate bracket -2- and seat height adjustment motor -3-.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Clean the threaded bolt holes for self-locking nuts, for example using a thread tap.

Replace all self-locking bolts.

Insert the bolt -2-.

Do not damage bushing -1- when inserting the bolt.

CAUTIONIf tension is not released when loosening or tightening the threaded connection between the adjusting spindle and the seat pan, the threaded hole in the seat pan will be damaged or destroyed.

Do not damage the bushing -3- when inserting the bolt -2-.

CAUTIONThe bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced.

Further installation is performed in reverse sequence of removal, but observe the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

The seat position sensor removal and installation procedure is similar on all seat versions. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .

SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION

  1. The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat.
  2. The removal and installation procedure for the seat rail covers is described on the driver seat sill side seat rail. Removing and installing the cover on the tunnel side is similar. Refer to «SEAT RAIL COVER»(ref-520146-S40235374182012123100000) .

Note. The removal and installation procedure is described on the basis of the driver seat sill side seat rail. For the sake of clarity, the figure does not show the surrounding area.

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Scheme 307

Scheme 307: REMOVING

Proceed as follows

Bring headrest into lowest lock position.

Move seat as far back and up as possible.

Pry the spindle cover -1- from the seat rail cover -2- and seat forward/back adjustment spindle using the trim removal wedge3409.

Install in reverse order of removal. Note the following

Make sure the spindle cover is engaged correctly.

Scheme 308

Scheme 308: REMOVING

Remove tunnel side trim panel TRIM, SILL SIDE .

Remove bolts -3- (quantity: 4).

Remove bracket -1- from front seat -2-. Remove any cable ties from the retaining bracket.

Install in reverse order of removal.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove the front seat

  1. Standard seat and Sport seat (manual). Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .
  2. Standard seat, Sport seat (power) and Comfort seat. Refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  3. Super Sport seat. Refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Open the storage compartment -1- and remove the bolts -2-.

Scheme 309

Scheme 309

Release the tab -arrow- on the storage compartment -2- and remove the storage compartment downward from the sill side trim -1-.

Scheme 310

Scheme 310

Push the storage compartment -1- in the direction of the -arrow- and disengage the retainer -lower arrow- from the upper seat frame -2-.

Scheme 311

Scheme 311

Remove the storage compartment from the seat pan upper frame.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Installation is performed in the reverse of removal, but note the following

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SUPPORT PLATE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TORSION BAR .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TORSION BAR BEARING .

Note. Removal and installation can be performed with the front seat installed.

Scheme 312

Scheme 312: REMOVING

Bring seat as far up as possible.

Remove the expanding rivet -2- from the sill side trim -1-.

Open the clip -3-.

Scheme 313

Scheme 313

Unclip trim -1- on retaining bracket -2-.

Disengage trim in seat/backrest stop area.

Note. Ensure bracket -4- is not damaged when removing trim.

Release the catch -arrow- on the storage compartment -2- and remove the sill side trim -1- upward.

Pull the sill side trim slightly forward off the bracket and remove it upward.

Pull the trim as far up from the retaining bracket as the electrical wires allow.

Disconnect the connectors

Scheme 314

Scheme 314
  1. Seat adjustment control head assembly, driver seat adjustment control head -E470- /front passenger seat adjustment control head -E471
  2. Lumbar support adjustment switch -E176- / -E177

Free up electrical wire on the bracket -3-.

Remove sill side trim.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure. Make sure the side member trim is engaged correctly on the retaining bracket and the lock clip is closed. Make sure that the wires are as close as possible to the connectors.

  1. Removal and installation can only be performed with the front seat removed.
  2. The following describes the removal and installation of a manual standard front seat. The procedure is similar for the power standard front seat. Refer to «TRIM, TUNNEL SIDE»(ref-520146-S16853487842012123100000) .

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to BACKREST RELEASE CABLE .

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to BACKREST RELEASE BRACKET .

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to CONNECTING CABLE .

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to DVD PLAYER RETAINING PLATE .

Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to ENTRY ASSISTANCE BUTTON .

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .

For the correct tightening specifications, refer to ENTRY ASSISTANCE OVERVIEW .

Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to ENTRY ASSISTANCE TRIM .

Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to FRONT BACKREST .

For the correct tightening specifications, refer to FRONT BACKREST OVERVIEW .

Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to POWER HEADRESTS .

POWER SPORT FRONT SEAT

Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to POWER STANDARD FRONT SEAT .

Removal and installation is described for a manual sport front seat is described here. It is identical on a power sport front seat. Refer to SEAT DEPTH ADJUSTER .

The seat position sensor removal and installation procedure is similar on all seat versions. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .

SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION

  1. Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat.
  2. The removal and installation procedure for the seat rail covers is described on the driver seat sill side seat rail. Removing and installing the cover on the tunnel side is similar. Refer to «SEAT RAIL COVER»(ref-520146-S40235374182012123100000) .

Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to SEAT RAIL SPINDLE COVER .

Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to SILL SIDE RETAINING BRACKET TRIM .

Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to STORAGE COMPARTMENT .

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to SUPPORT PLATE .

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to TORSION BAR .

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to TORSION BAR BEARING .

Removal and installation is described for a manual sport front seat is described here. It is identical on a power sport front seat. Refer to SEAT DEPTH ADJUSTER .

Removal and installation on a power Standard front seat is described here. It is identical on a power sport front seat. Refer to TRIM, SILL SIDE .

Removal and installation is described for a manual standard front seat. It is identical on a power sport front seat. Refer to TRIM, TUNNEL SIDE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to BACKREST RELEASE BRACKET .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to BACKREST RELEASE CABLE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to CONNECTING CABLE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to DVD PLAYER RETAINING PLATE .

Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to ENTRY ASSISTANCE BUTTON .

Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to ENTRY ASSISTANCE TRIM .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .

For the correct tightening specifications, refer to ENTRY ASSISTANCE OVERVIEW .

Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to FRONT BACKREST .

For the correct tightening specifications, refer to FRONT BACKREST OVERVIEW .

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling airbag units (for example, when disconnecting the harness connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Remove the front seat. Refer to SUPER SPORT FRONT SEAT .

Attach the front seat to the fixture for seat repairVAS 6136. Refer to FRONT SEAT, INSTALLING ON THE Fixture for Seat RepairVAS 6136 .

Remove backrest cover panel. Refer to BACKREST COVER .

Remove the cover and upholstery/headrest from the backrest. Refer to BACKREST COVER AND PADDING, SUPER SPORT SEAT .

Headrest Guide Without Release Button

Press the retaining tabs -arrows- on the headrest guide toward the center of the headrest guide.

Hold the retaining tabs down.

Pull headrest guide -1- upward out of backrest frame -2-.

Headrest Guide With Release Button

Scheme 315

Scheme 315

Press the retaining tabs -arrows- on the headrest guide toward the center of the headrest guide.

Hold the retaining tabs down.

Pull headrest guide -1- upward out of backrest frame -2-.

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Installation is performed in the reverse of removal, but note the following

Headrest Guide without Release Button

Note. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Ensure retaining tabs -arrows- are engaged in the backrest frame correctly.

Headrest Guide with Release Button

Note. The figure shows the backrest frame of the power front seat. The backrest frame of the super sport front seat is similar. The only difference is the additional bracket in the top area. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Ensure retaining tabs -arrows- are engaged in the backrest frame correctly.

Continuation for Headrest Guide without and with Release Button

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.

HEADREST UPHOLSTERY, WITH LOCKING MECHANISM

The headrest with slide-in locking mechanism is a fixed component of the backrest upholstery. It is not possible to separate the upholstery and the headrest. Removal and installation of the backrest cover and upholstery/headrest, refer to BACKREST COVER AND PADDING, SUPER SPORT SEAT .

Removal and installation is described for a manual sport front seat is described here. The procedure is similar for the super sport front seat. Refer to SEAT DEPTH ADJUSTER .

SEAT PAN

The disassembling and assembling procedure is described for a power standard front seat. The procedure is similar for the super sport front seat. Refer to SEAT PAN .

The seat position sensor removal and installation procedure is similar on all seat versions. Refer to SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .

SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION

Removal and installation on a power Standard front seat is described here. It is similar to the electric front super sport seat. Refer to SEAT RAIL SPINDLE COVER .

  1. Removal and installation is described for a manual standard front seat. It is similar to the electric front super sport seat.
  2. The removal and installation procedure for the seat rail covers is described on the driver seat sill side seat rail. Removing and installing the cover on the tunnel side is similar. Refer to «SEAT RAIL COVER»(ref-520146-S40235374182012123100000) .

Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to SILL SIDE RETAINING BRACKET TRIM .

Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to STORAGE COMPARTMENT .

SUPER SPORT FRONT SEAT

Removal and installation on a power Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to POWER STANDARD FRONT SEAT .

For the correct tightening specifications, refer to SUPER SPORT FRONT SEAT OVERVIEW .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to SUPPORT PLATE .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to TORSION BAR .

The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to TORSION BAR BEARING .

Removal and installation are described for the standard front seat. The procedure is similar for the super sport front seat. Refer to TRIM, SILL SIDE .

  1. Removal and installation can only be performed with the front seat removed.
  2. The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat. Refer to «MANUAL STANDARD FRONT SEAT»(ref-520146-S31890469042012123100000) .

BACKREST

Note. The procedure for removing and installing the right 2/3 section of the divided backrest is described. The left 1/3 section of the backrest is removed and installed in a similar way.

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Scheme 316

Scheme 316: REMOVING

Remove the seat bench. Refer to BENCH SEAT .

Vehicles equipped with backrest heating: disconnect the backrest heating harness connector

Open cover -1- of connector station -2-.

Disengage control cable bracket -3-.

Disengage the release cable -4- at the release cable connector -5-.

Remove the center bracket cover -5-. Refer to CENTER STORAGE COMPARTMENT COVER .

Scheme 317

Scheme 317

Remove the bolt -4-.

Remove the securing bracket -3- from the center bracket -2-.

Release the backrest.

Remove the backrest -1- from the center bracket -2-.

Remove the backrest out of the outer bracket toward the center of vehicle.

Install in reverse order of removal. Note the following

Note. Make sure the connectors are installed all the way in and are secure. It is not possible to adjust the release cables.

Scheme 318

Scheme 318: REMOVING

Remove center armrest. Refer to CENTER ARMREST .

Remove the backrest trim. Refer to BACKREST TRIM .

Remove the screws -2- and -3- on the backrest cover -1-.

Press the tabs -arrows- far enough in the direction of the -arrow- until the retaining tabs disengage from the retainer -1- on the bracket -2- disengage.

Scheme 319

Scheme 319

Remove the backrest cover -1- in the direction of the -arrow- from the bracket -4-.

Remove the backrest cover.

Install in reverse order of removal.

Scheme 320

Scheme 320: REMOVING

Remove the center armrest. Refer to -3- CENTER ARMREST .

Push the padding and cover -1- to the side the remove the screw -4- for the backrest trim -2-.

Hold the backrest trim -2- by the lower edge and pull it as far as possible in the direction of the -arrow- off the backrest cover -1-.

Scheme 321

Scheme 321

Disengage the retaining tabs -4- and -5-.

Note. Ignore -3-.

Remove the backrest trim -1- in the direction of the -arrow- from the backrest cover -2- and unhook the upper hooks -top arrows-.

Scheme 322

Scheme 322

Remove the backrest trim.

CAUTIONThe hooks on the upper side of the backrest trim can get damaged during removal.

Check the backrest trim -1- around the hooks -top arrows- for damage; if necessary, replace them.

Further installation is performed in the reverse order of removal.

Scheme 323

Scheme 323: REMOVING

Tilt the front seat backrests as far forward as possible.

Move the front seats as far forward as possible.

Unclip the child seat anchorage covers (ISOFIX) (quantity: 4) -1- from anchorages -2-.

Reach under the seat frame with both hands on one side of the seat -A arrows-.

Scheme 324

Scheme 324

Pull bench seat -1- up forcefully with both hands -A arrows- so that wire hooks -2- disengage from mounting grommet -3-.

Repeat the procedure on the other side -B arrows-.

Vehicles with seat heating: disconnect the seat heating connector

Remove the bench seat from the vehicle.

Note. The floor panel into which the mounting grommets are inserted must be checked after every disassembly of the bench seat and be readjusted in the case of deformation. The wire frame of the bench seat must be checked after every disassembly and be readjusted in the case of deformation. The mounting grommets must be replaced each time the bench seat is removed.

Install in reverse order of removal. Note the following

Remove mounting grommets -2- from the body opening and throw away.

Check the floor panel for deformation and adjust if necessary. Refer to FLOOR PANEL FOR BENCH SEAT MOUNTING GROMMETS AND WIRE FRAME, CHECKING AND ALIGNING .

Check the wire frame for deformation and adjust if necessary. Refer to FLOOR PANEL FOR BENCH SEAT MOUNTING GROMMETS AND WIRE FRAME, CHECKING AND ALIGNING .

Lift floor covering -3- and press in new mounting grommets -2- until they engage audibly in body opening -1-.

Place floor covering -3- around grommet -2- as shown.

Note. Floor covering -3- may not be on grommet -2-. Make sure the seat heating electrical collections slide on and engage audibly.

Insert bench seat -1- and press wire frame -2- "firmly" into grommets -3-.

Ensure that wire frames -2- are engaged correctly in grommets -3-.

Note. The bench seat must finally be checked for secure fit.

For this purpose, grab with both hands under the seat frame on one side of the seat -A arrows- and pull evenly, not abruptly, upward with a force of approximately 100 to 150 N (approximately 10 to 15 kg).

Repeat the procedure on the other side -B arrows-.

Note. The bench seat must NOT disengage from the grommets.

If the bench seat does disengage, the entire procedure must be repeated. Refer to BENCH SEAT .

BENCH SEAT WITH CENTER STORAGE COMPARTMENT

The procedure for removing and installing the bench seat with center storage compartment is the same as with the bench seat without center storage compartment. Refer to BENCH SEAT .

Note. The center storage compartment is removed and installed with the bench seat.

BRACKET

Special tools and workshop equipment required

  1. Special Pop Rivet Pliers V.A.G 1753A
  2. Drill
  3. Protective Eyewear

Scheme 325

Scheme 325: REMOVING

Remove center armrest. Refer to CENTER ARMREST .

Remove the backrest trim (if necessary). Refer to BACKREST TRIM .

Remove the backrest cover. Refer to BACKREST COVER .

Note. Place plastic film between the bench seat and backrest to protect against metal shavings.

WARNINGRisk of injury! Wear protective eyewear.

Drill out rivet -3-.

Remove the nuts -4- (quantity: 2).

Remove the bracket -1- from the threaded pins -5- and pull it out of the profile -2- in the direction of the -arrow-.

Install in reverse order of removal.

Scheme 326

Scheme 326: REMOVING

Fold up center armrest -2- to 2 / 3 .

Remove the bolts -arrows- (quantity: 4).

Remove the center armrest from the storage compartment -1-.

Install in reverse order of removal.

Scheme 327

Scheme 327: REMOVING

Fold up center armrest -1- to 2 / 3 .

Remove the bolts -arrows-.

Remove center armrest -1- from pass-through cover -2-.

Install in reverse order of removal.

Scheme 328

Scheme 328: REMOVING

Fold center armrest up.

Open the lid -1- for the pass through cover.

Remove the bolts -arrows-.

Remove the center armrest with the pass-through cover.

Install in reverse order of removal.

Scheme 329

Scheme 329: REMOVING

Note. The backrest only needs to be disengaged from the mounts to remove and install the center bracket. The release cables in the connector stations must not be disconnected.

Remove the seat bench. Refer to BENCH SEAT .

Remove the right 2/3 section of the backrest. Refer to BACKREST .

Remove the left 1/3 section of the backrest. Refer to BACKREST .

Remove bolts -1- (quantity: 4).

Remove the center bracket -2- from the vehicle floor -3-.

Install in reverse order of removal.

Scheme 330

Scheme 330: REMOVING

Remove the seat bench. Refer to BENCH SEAT .

Disengage the molding -2- from the channel -arrow- in the center storage compartment -1- at the rear and both sides.

Unclip the center storage compartment -2- at the seat frame -1- -arrows-.

Scheme 331

Scheme 331

Pull the center storage compartment forward and disengage the tabs at seat frame -1-.

Remove the center storage compartment from the seat frame.

Install in reverse order of removal. Note the following

When installing, make sure all the tabs slide onto the seat frame and the center storage compartment engages completely.

When engaging the cover in the center storage compartment channel, begin at the center of the rear.

Align the cover molding to the center storage compartment and then clip the cover into the center storage compartment channel.

Do the same on the other sides of the cover.

Make sure the covers are secured on the center storage compartment without wrinkles.

CENTER STORAGE COMPARTMENT COVER

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Scheme 332

Scheme 332: REMOVING

Remove the seat bench. Refer to BENCH SEAT .

Unclip the side retainers -A arrows- on the cover -1-.

Remove the cover -1- in the direction of the -arrow- from the center bracket -2-.

Disengage the hooks -arrow B- from the opening -arrow C-.

Install in reverse order of removal.

COVER

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Scheme 333

Scheme 333: REMOVING

Pry the cover -1- off the storage compartment -2- by unclipping the retaining tabs -arrows B- out of the retainers -arrow A-.

Remove the cover from the storage compartment.

Install in reverse order of removal.

The cover cannot be removed and installed separately. The cover can only be replaced together with the storage compartment. Refer to LOCKABLE ARMREST STORAGE COMPARTMENT .

CENTER ARMREST

Removing and installing the backrest cover and trim is similar to removing and installing the center armrest with storage compartment (backrest with lockable cover). Refer to CENTER ARMREST .

COVER, BACKREST COVER WITH TRIM

Removing and installing the cover for the backrest cover with trim is similar to removing and installing the storage compartment (backrest cover with lockable cover). Refer to

COVER FRAME

Special tools and workshop equipment required

  1. Release Lever T10039

Scheme 334

Scheme 334: REMOVING

Open the pass-through.

Pry the cover frame -2- off the backrest -1- using the release leverT10039.

Begin prying in the upper left corner -arrow- and then continue moving in the direction of the -arrow-.

Install in reverse order of removal. Note the following

Make sure the cover frame engages completely in the backrest.

Scheme 335

Scheme 335: REMOVING

Remove the cupholder trim. Refer to CUPHOLDER TRIM .

Open the cupholder cover -1-.

Press the clamp -3- on one side in the direction of the -arrow- using a screwdriver and carefully remove the cupholder trim -1- over the retaining tab -2- from the center armrest.

Proceed the same way on the other side.

Remove the cupholder.

Install in reverse order of removal.

CUPHOLDER TRIM

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Scheme 336

Scheme 336: REMOVING

Fold the center armrest -1- up.

Unclip the trim -2- using the trim removal wedge3409.

Begin at the bottom edge and release the catches -arrows-.

Then disengage the tabs -3-.

Remove the trim from the center armrest.

Install in reverse order of removal.

Scheme 337

Scheme 337: REMOVING

Press the button -3- on the headrest guide -4- in the direction of the -arrow- and hold it in that position.

Pull the headrest -1- out of the backrest -2- as far as the stop.

Using a small flat-head screwdriver, press the locking spring as far as the stop through the opening -arrow- in the headrest guide -1-.

Scheme 338

Scheme 338

Remove the headrest -2- from the backrest -3-.

Install in reverse order of removal. Note the following

Slide the headrest into the backrest as far as the bottom position.

Check if the headrest locks correctly.

  1. It must not be possible to pull the headrest back out of the backrest.

Remove the headrests. Refer to HEADREST .

Remove the cover with upholstery from the backrest shell. Refer to

  1. «BACKREST COVER AND PADDING WITH PASS-THROUGH»(ref-520176-S42222530042012123100000) .
  2. «COVER AND PADDING, BACKREST WITH COVER OR STORAGE COMPARTMENT»(ref-520176-S05770349562012123100000) .

Fold the cover with upholstery -1- up until the headrest tubes -2- welded into the backrest shell -3- with the headrest guides -4- are visible.

Scheme 339

Scheme 339

Press the retaining tab -arrow A- down until the headrest guide -4- is no longer locked.

Pull headrest guide -4- upward out of headrest tube -2-.

Install in reverse order of removal. Note the following

Slide the headrest guide -4- into the headrest tube -2- until the retaining tab -arrow A- engages in the window -arrow B-.

Before continuing the installation of the upholstery and cover, make sure both headrest tubes are engaged and cannot be pulled out.

Remove the backrest. Refer to BACKREST .

Pry the cover disc off -4-.

1 - Backrest shell

2 - Grommet

3 - Bolt

4 - Cover disc

Note. The illustration does not show the upholstery with the cover.

Remove the bolt -3-.

Remove the grommet -2- from the bolt -3-.

Install in reverse order of removal.

For the correct tightening specifications (Scheme 175)

Scheme 340

Scheme 340: REMOVING

Remove the center armrest with the pass-through cover. Refer to CENTER ARMREST WITH PASS-THROUGH COVER .

Release the clips -arrows

Pull the internal upholstery -1- off opposite the center armrest.

While removing, swing the internal padding upward at the same time. The retaining hooks -2, 3 and 4- will disengage from their retainers -5 and 6- and out of the opening -7-.

Remove internal padding -1- from the center armrest with pass-through cover -8-.

Install in reverse order of removal. Note the following

Tilt the internal padding -1- down and guide the retaining hooks -2-, -3- and -4- into the tabs -5- and -6- and the opening -7-.

Press the bottom side of internal padding -1- onto the clips -arrows- on the pass-through cover.

If the internal padding cannot be pressed on, carefully press the clips -arrows- in using a screwdriver until the padding engages in the retainer.

Remove the trim for the retainer with lock cylinder LOCK TRIM, WITH LOCK CYLINDER .

Make sure the indicator is in the >>top<< position.

CAUTIONOnly remove and install the lock cylinder with the key inserted correctly. If that is not done, the tumblers and compression springs can fall out and the lock cylinder will be ruined.

Release the retaining tabs -bottom arrows- (quantity: 4) and press the lock cylinder -3- with the key -2- out of the trim -1-.

Scheme 341

Scheme 341

Install in reverse order of removal. Note the following

CAUTIONOnly remove and install the lock cylinder with the key inserted correctly. If that is not done, the tumblers and compression springs can fall out and the lock cylinder will be ruined. Check the installation position when installing the lock cylinder. It is not possible to lock the backrest correctly if the installation position is not correct.

Slide the lock -2- into the new lock cylinder correctly.

Remove the protective cap -4- from the new lock cylinder -3-.

Insert the lock cylinder -3- into the trim -1- in the correct installation position.

Install the trim with lock cylinder in the backrest LOCK TRIM, WITH LOCK CYLINDER .

Turn the key 90° counterclockwise.

Lock the backrest.

Note. The illustration shows the left trim with a lock cylinder.

  1. Left trim: the pins -top arrow- in lock cylinder -3- must face forward (direction of travel).
  2. Right trim: the pin on the lock cylinder must face the rear (direction of travel).

LOCK TRIM, WITHOUT LOCK CYLINDER

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Scheme 342

Scheme 342: REMOVING

Release the backrest.

Make sure the button -2- is in the >>top<< position.

Press the retaining tabs on both sides of the trim -1- in the direction of the -arrow- using the trim removal wedge3409.

Pull the front of the trim -1- as far up from the backrest -3- as possible.

Using a flat-head screwdriver, pry the clip -arrow- located in the rear area of the trim -1- out of the retainer.

Scheme 343

Scheme 343

Remove the trim upward from the backrest.

Scheme 344

Scheme 344: INSTALLING

Guide the front clips -arrow- under the cover.

Make sure the cover is covered by the rear part of the trim -1-.

Press the front of trim -1- down until the clips -arrows- engage audibly in the retainer.

Press the section of trim -1- marked with an -arrow- down at an angle until the center rear clip engages audibly in the retainer.

Scheme 345

Scheme 345

Note. The illustration shows trim with a lock cylinder. The trim -1- is seated securely once it engages audibly with the retainer.

Make sure the button -2- moves easily after installing the trim.

LOCK TRIM, WITH LOCK CYLINDER

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Release the backrest.

Make sure the button -2- is in the top position.

Press the retaining tabs on both sides of the trim -1- in the direction of the -arrow- using the trim removal wedge 3409.

Pull the front of the trim -1- as far up from the backrest -3- as possible.

Using a flat-head screwdriver, pry the rear of the trim -1- out of the retainer.

Scheme 346

Scheme 346

This breaks the clip off at the set breaking point -arrow-.

Note. The clip on the center rear of the trim must be destroyed after removing the trim with the lock cylinder.

Guide the front clips -arrow- under the cover.

Make sure the cover is covered by the rear part of the trim -1-.

Press the front of trim -1- down until the clips -arrows- engage audibly in the retainer.

Press the section of trim -1- marked with an -arrow- down at an angle until the center rear clip engages audibly in the retainer.

Note. The trim -1- is seated securely once it engages audibly with the retainer.

Make sure the button -2- moves easily after installing the trim.

When installing the trim -1-, make sure the lock cylinder installation position is correct. (Scheme 347)

  1. Left trim: the pin on the lock cylinder must face forward (direction of travel).
  2. Right trim: the pin on the lock cylinder must face the rear (direction of travel).

LOCKABLE ARMREST STORAGE COMPARTMENT

Note. The cover can only be replaced with the storage compartment (trim).

Scheme 347

Scheme 347: REMOVING

Remove center armrest. Refer to CENTER ARMREST .

Open the storage compartment -1- cover -4-.

Remove the bolts -2- and -3-.

Press the tabs -arrows- on the storage compartment (cover for the lockable storage compartment) -1- in the direction of the -arrow-, until the retaining tabs disengage from the retainer on the bracket -2-.

Scheme 348

Scheme 348

Remove the storage compartment (cover for lockable armrest storage compartment) -1- in the direction of the -arrow- (upward and to the front at an angle) from the bracket.

Remove the storage compartment.

Install in reverse order of removal.

LOCK, REMOVING AND INSTALLING

Note. The removal and installation procedure is described on the left lock. Removal and installation is similar on the right lock.

Remove the seat bench. Refer to BENCH SEAT .

Remove the backrest. Refer to BACKREST .

Remove the headrests. Refer to HEADREST .

Remove the cover with the upholstery, refer to

  1. «BACKREST COVER AND PADDING WITH PASS-THROUGH»(ref-520176-S42222530042012123100000) .
  2. «COVER AND PADDING, BACKREST WITH COVER OR STORAGE COMPARTMENT»(ref-520176-S05770349562012123100000) .

Remove bolts -3- (quantity: 2).

Scheme 349

Scheme 349

Remove the lock -2- from the backrest shell -1-.

Locking Mechanism, Version I

Scheme 350

Scheme 350

Detach the cable bracket -1- from the locking mechanism -2-.

Detach the nipple on the release cable from the release tab -3-.

Remove the lock.

Locking Mechanism, Version II

Scheme 351

Scheme 351

Remove the support plate -1- on the locking mechanism -2-.

Do this by pressing upward -arrow A-, swinging it outward -arrow B-, and removing it in a downward motion -arrow C-.

Detach the cable bracket -4- from the locking mechanism -3-.

Scheme 352

Scheme 352

Detach the nipple -1- on the release cable from the release tab -2-.

Remove the lock.

Install in reverse order of removal. Note the following

Note. The release cable must not be adjusted.

OUTER BRACKET

Special tools and workshop equipment required

  1. Trim Removal Wedge 3409

Scheme 353

Scheme 353: REMOVING

Remove the backrest. Refer to BACKREST .

Unclip the mount -2- from the backrest -1-.

CAUTIONMake sure the backrest cover is not damaged when unclipping the mount.

Install in reverse order of removal. Note the following

Make sure all retaining tabs -arrow- engage completely in the mount -3- on the backrest -1-.

Scheme 354

Scheme 354: REMOVING

Remove the center armrest with the pass-through cover. Refer to CENTER ARMREST WITH PASS-THROUGH COVER .

Fold up center armrest -1- to 2 / 3 .

Remove the bolts -arrows- (quantity: 4).

Remove pass-through cover -2- from center armrest -1-.

Remove the internal upholstery -3-. Refer to INTERNAL PADDING .

Install in reverse order of removal.

Scheme 355

Scheme 355: REMOVING

Fold center armrest up.

CAUTIONOnly remove and install the lock cylinder with the key inserted correctly. If that is not done, the tumblers and compression springs can fall out and the lock cylinder will be ruined.

Insert the key -3- into the lock cylinder -2- correctly.

Turn the key -3- 90° counterclockwise.

Push the pass-through handle -1- up as far as the stop.

Release the tabs -arrows- and press the lock cylinder -2- with the key -3- out of the handle.

Install in reverse order of removal. Note the following

CAUTIONOnly remove and install the lock cylinder with the key inserted correctly. If that is not done, the tumblers and compression springs can fall out and the lock cylinder will be ruined. Check the installation position when installing the lock cylinder. It is not possible to lock the backrest correctly if the installation position is not correct.

Slide the lock -3- into the new lock cylinder -2- correctly.

Remove the protective cap -4- from the new lock cylinder -2-.

Insert the lock cylinder -2- in the correct installation position into the pass-through handle -1-.

Turn the key 90° clockwise.

  1. Installation position of the lock cylinder: the key slot must be vertical and the retaining tab -arrow- must point to the right, opposite the direction of travel.

RELEASE CABLE WITH REMOTE CONTROL UNLOCK HANDLE

Note. The removal and installation procedure is described on the release cable with the left the remote control unlock handle. Removal and installation is similar on the release cable with the right remote control unlock handle.

Scheme 356

Scheme 356: REMOVING

Remove the seat bench. Refer to BENCH SEAT .

Remove the backrest. Refer to BACKREST .

Remove side trim. Refer to SIDE TRIM .

Remove the remote control unlock handle -1-. Refer to REMOTE CONTROL UNLOCK HANDLE .

6 - Release cable

Unclip the wiring clip -2-.

Remove the retainers -3- (quantity: 2) with the wiring harness.

Remove tabs -4- from stud bolts -5-.

Open cover -1- of connector station -2-.

Disengage control cable bracket -3-.

Disengage the release cable -4- at the coupling -5- and remove it.

Install in reverse order of removal. Note the following

It is not necessary to adjust the release cable.

RELEASE CABLE, SEPARATING FROM CONNECTOR STATION RETAINER

Note. The procedure for removing and installing the release cable is described on the basis of the left lock to the connector station. Removal and installation is similar on the right lock. The release cable at the lock to the connector station can only be replaced with the cover and upholstery removed.

Remove the seat bench. Refer to BENCH SEAT .

Remove the backrest. Refer to BACKREST .

Remove the headrests. Refer to HEADREST .

Additional removal information, refer to

  1. «BACKREST COVER AND PADDING WITH PASS-THROUGH»(ref-520176-S42222530042012123100000) .
  2. «COVER AND PADDING, BACKREST WITH COVER OR STORAGE COMPARTMENT»(ref-520176-S05770349562012123100000) .

Locking Mechanism, Version I

Detach the cable bracket -1- from the locking mechanism -2-.

Detach the nipple on the release cable from the release tab -3-.

Locking Mechanism, Version II

Remove the support plate -1- on the locking mechanism -2-.

Do this by pressing upward -arrow A-, swinging it outward -arrow B-. and removing it in a downward motion -arrow C-.

Detach the cable bracket -4- from the locking mechanism -3-.

Detach the nipple -1- on the release cable from the release tab -2-.

Continuation For All Versions

Unclip the clip; refer to LOCK OVERVIEW => List Item:Retaining Clip .

Open the cable ties; refer to LOCK OVERVIEW => List Item:Cable Tie .

Open cover -1- of connector station -2-.

Disengage control cable bracket -3-.

Disengage the release cable -4- from the cable connector -5-.

Remove release cable -5- with connector station -2-.

Install in reverse order of removal. Note the following

Note. The release cable must not be adjusted.

REMOTE CONTROL UNLOCK HANDLE

Note. The removal and installation procedure is described on left the remote control unlock handle. Removal and installation is similar on the right remote control unlock handle.

Scheme 357

Scheme 357: REMOVING

Remove the bolt -4-.

Remove the remote control unlock handle with handle molding -1-.

Disengage control cable bracket -2- at remote release handle -1-.

Disengage the release cable -3- at the remote control unlock handle -1-.

Remove the remote control unlock handle with handle molding -1-.

Install in reverse order of removal. Note the following

It is not necessary to adjust the release cable.

Remove the seat bench. Refer to BENCH SEAT .

Remove the center bracket cover. Refer to CENTER STORAGE COMPARTMENT COVER .

Remove the bolt -4-.

Remove the securing bracket -3- from the center bracket -2-.

Install in reverse order of removal.

Note. There are different seat pan upper frames, with and without a seat depth adjuster. A seat pan without seat depth adjuster is used for describing taking the seat pan apart and putting it back together. The procedure is similar for taking a seat pan that has a seat depth adjuster apart and putting it back together. When removing the seat pan, make sure the bushings in the bearing points (upper and lower frame threaded connection) are not damaged. These bushing cannot be replaced with workshop materials. The upper and lower frames of the seat pan cannot be separated on the following front seats: manual standard seat and manual sport seat. The upper and lower frames of the seat pan can be separated from each other and replaced individually on the following front seats: power standard seat, power sport seat, comfort seat and super sport seat.

Disassembling

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Move the front seat as far up as possible to keep the torsion bar tension as low as possible.

Remove the front seat

  1. Standard seat, Sport seat (power) and Comfort seat, refer to «POWER STANDARD FRONT SEAT»(ref-520146-S36311108972012123100000) .
  2. Super sport seat, refer to «SUPER SPORT FRONT SEAT»(ref-520146-S39019005682012123100000) .

Remove front backrest. Refer to FRONT BACKREST .

Remove the seat pan upholstery

  1. Power standard seat and Comfort seat, refer to «LOWER SEAT FRAME WITHOUT SEAT DEPTH ADJUSTER, COVER AND PADDING»(ref-520176-S08466130472012123100000) .
  2. Power sport seat and super sport seat, refer to «LOWER SEAT FRAME WITH SEAT DEPTH ADJUSTER, COVER AND PADDING»(ref-520176-S00702611972012123100000) .

Scheme 358

Scheme 358: UPPER AND LOWER FRAMES, SEPARATING

Disconnect the electrical connector on the seat forward/back adjustment motor.

Remove the torsion bar. Refer to TORSION BAR .

Remove bolts -2- (quantity: 4).

Remove the bolt -3-.

Remove the upper frame -1- upward from the lower frame -4-.

Be careful of bushings -1- in the bearing locations on seat pan lower frame -2-.

Scheme 359

Scheme 359
CAUTIONDo not damage bushings -1- inserted in all bearing points when separating or disassembling upper and lower frame. The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced.

Upper Seat Frame, Replacing

Note. If the upper frame is to be replaced, remove the specified wires and electrical and electronic components and install them in the new upper frame.

Separate the upper and lower frames, SEAT PAN => Upper and Lower Frames, Separating .

Remove the bracket with the memory seat adjustment control module. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE BRACKET and MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE .

Remove the seat height adjustment motor. Refer to SEAT HEIGHT ADJUSTMENT MOTOR .

Remove the seat angle adjustment motor. Refer to SEAT ANGLE ADJUSTMENT MOTOR .

Remove the seat position sensor. Refer to

  1. «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION»(ref-520043-S29666124302012123100000) .
  2. «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION»(ref-520043-S23423103562012123100000) .

Remove wiring harnesses and individual wires from seat pan upper frame.

Install the removed electrical and electronic components and wires in the new upper frame.

Install in reverse order of removal.

Lower Frame, Replacing

Note. If the lower frame will be replaced, remove the seat position sensor and install it in the new lower frame.

Separate the upper and lower frames, SEAT PAN => Upper and Lower Frames, Separating .

Remove the seat position sensor. Refer to

  1. «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION»(ref-520043-S29666124302012123100000) .
  2. «SEAT POSITION SENSOR, WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION»(ref-520043-S23423103562012123100000) .

Disconnect the electrical connector on the seat forward/back adjustment motor.

Install the removed electrical and electronic components and wires in the new lower frame.

Assembling

The seat pan is assembled in reverse order. Note the following

WARNINGFollow all safety precautions when working on pyrotechnic components. Refer to SAFETY PRECAUTIONS Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin.

Note. Make sure the connectors are installed all the way in and are secure.

WARNINGConnect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery.

Connect the battery ground (GND) cable with the ignition turned on. Refer to [For engine(s) CAUA,CAEB,CALA] Removal and Installation .

Note. If the airbag indicator lamp -K75- indicates a fault after installation, the DTC memory must be checked, deleted and checked again using the vehicle diagnostic tester.