AIRBAG ADAPTER VAS 6281, DISCONNECTING AND CONNECTING
Special tools and workshop equipment required
- Airbag Adapter VAS 6281
Disconnecting
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Disconnect the side airbag connector. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
Scheme 595
Connect VAS 6281 to side airbag connector on seat side -1-.
| CAUTION | The VAS 6281 must stay connected to seat until seat is installed again. |
Note. Ensure airbag adapter engages correctly.
Connecting
Connect the airbag connectors in the sequence below, note the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again using the vehicle diagnostic tester.
CONNECTOR STATION CONNECTORS
Connector routing, refer to appropriate SYSTEM WIRING DIAGRAM
Scheme 596
- Side Airbag
- Seat heater
- Seat adjustment power supply
- Belt latch
Note. The number of connectors may vary depending on the equipment. The description shows the version with the most equipment.
Scheme 597
- Front Seat
- Wiring Bracket Note location «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-522379-S10181520102013011400000)
- Corrugated Tube Lower Shell Note location «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-522379-S10181520102013011400000)
- Wiring Harness Observe notes for routing wiring harness in corrugated tube «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-522379-S10181520102013011400000)
- Corrugated Tube Upper Shell Note location «MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT»(ref-522379-S10181520102013011400000)
MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT
Note. The wires between the seat pan and the connector station are inside a double-shell corrugated tube in the so-called modulate wiring routing.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
- Fixture for Seat Repair VAS 6136
Opening corrugated tube and removing individual wire
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136, refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Open the wiring bracket -1- using the 3409.
Scheme 598
Remove the wiring bracket from the corrugated tube -2-.
Note. Replacing a faulty wire or opening the corrugated tube for the side airbag, refer to [For engine(s) CAEB, CCBA] General Information or THORAX (SIDE) AIRBAG IGNITERS -N199- / -N200 .
Install individual wires and close corrugated tube
Installation is reverse of removal, but note the following
When bundling and placing individual wires in the corrugated tube, make sure the wires are not twisted.
Note. Note the installation position of the two-part corrugated tube to the wiring harness and the position of the wiring bracket to the corrugated tube.
The beginning of the corrugated tube -4- should be placed immediately after the clip -2- or cable tie around the wiring harness -3-.
Scheme 599
Make sure the two-part corrugated tube locks cleanly over entire length.
After connecting both halves of the corrugated tube, wiring bracket -1- should be positioned and clipped into place according to the illustration.
Make sure the side -arrow A- of the cable bracket connects to the last rib -arrow B- on the corrugated tube.
Install the cable ties, wiring bracket and clips in the same positions as before removal.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to Vehicle diagnostic tester.
Scheme 600
- Front Seat
- Expanding Rivet
- Tunnel Side Trim Can only be replaced with seat removed Removing and installing, refer to «TUNNEL SIDE TRIM»(ref-522379-S35879487442013011400000)
- Expanding Rivet Quantity: 2
- Backrest Adjusting Wheel Removing and installing, refer to «BACKREST ADJUSTING WHEEL»(ref-522379-S39738560142013011400000)
- Seat Height Adjustment Handle Removing and installing, refer to «SEAT HEIGHT ADJUSTMENT HANDLE»(ref-522379-S12486545092013011400000)
- Lumbar Support Adjustment Switch Vehicles with Driver side: driver seat lumbar support adjustment switch -E176- Front passenger side: front passenger seat lumbar support adjustment switch -E177- Assembly overview, refer to. Refer to «ELECTRICAL COMPONENTS ASSEMBLY OVERVIEW»(ref-522379-S24349334842013011400000) Removing and installing, refer to «LUMBAR SUPPORT ADJUSTMENT SWITCH»(ref-522379-S16403440182013011400000)
- Sill-Side Trim Can be replaced with seat installed Removing and installing, refer to «SILL SIDE TRIM»(ref-522379-S02615420852013011400000)
Scheme 601
- Bolt Quantity: 3 3.5 Nm
- Retaining Bracket For sill side trim Removing and installing, refer to «SILL SIDE RETAINING BRACKET TRIM»(ref-522379-S40383107312013011400000)
- Front seat
Scheme 602
- Seat Height Adjustment Handle Removing and installing, refer to «SEAT HEIGHT ADJUSTMENT HANDLE»(ref-522379-S12486545092013011400000) With a tab -arrow A- for engaging with the tab -arrow B- on the lever -7-.
- Screws Quantity: 2 Note the different bolt length -item 4- 6.5 Nm
- Seat Height Adjuster Removing and installing, refer to «SEAT HEIGHT ADJUSTER»(ref-522379-S01930725772013011400000)
- Bolt Note the different bolt lengths -item 2- 10 Nm
- Locking Washer Always replace if removed
- Screws Quantity: 2 8 Nm
- Lever For seat height adjustment handle With the tab -arrow B- for locking the seat height adjustment handle -1
Scheme 603
- Seat Pan
- Torsion Bar Lubricated; grease, Removing and installing, refer to «TORSION BAR»(ref-522379-S21296639162013011400000)
- Mount For the torsion bar Slide into the guide Removing and installing, refer to «TORSION BAR BEARING»(ref-522379-S18092111202013011400000)
Scheme 604
- Seat Pan
- Screws 33 Nm Self-locking Always replace if removed Threaded holes for screws must be cleaned, for example, with thread cutter
- Backrest Removing and installing, refer to «FRONT BACKREST»(ref-522379-S28303742112013011400000)
- Headrest Removing and installing, refer to «HEADRESTS WITH LOCKING MECHANISM»(ref-522379-S22064421432013011400000)
- Entry Assistance Backrest Release Assembly overview, refer to «ENTRY ASSISTANCE, SEATBACK RELEASE ASSEMBLY OVERVIEW»(ref-522379-S21126829622013011400000) Removing and installing, refer to «ENTRY ASSISTANCE HANDLE WITH BRACKET»(ref-522379-S06261584432013011400000)
- Entry Assist Trim Removing and installing, refer to «ENTRY ASSISTANCE TRIM»(ref-522379-S05337448952013011400000)
- Wiring Harness Running from the side airbag to the coupling station. Depending on optional equipment, there may be more wiring harnesses, such as for backrest heating, lumbar support
- Release Cable For seat forward/back adjustment Removing and installing, refer to «SEAT FORWARD/BACK ADJUSTER RELEASE CABLE»(ref-522379-S08588068242013011400000)
Scheme 605
Tighten the retaining plate screws -1- to 6 Nm.
Scheme 606
Tighten nut -2- to 0.4 Nm.
BACKREST RELEASE CABLE, ADJUSTING
| WARNING | Make sure the backrest is locked (zero position), otherwise it could tip forward accidentally. |
The following prerequisites must be met to adjust
- The backrest cover must be removed.
- The upholstery must be removed from the backrest.
Note. The pins (release pins) -2- on both sides must be locked (delivery position, i.e. basic position).
Tilt the bracket -1- up so there is a distance -a- = 2 to 4 mm between the backrest frame stop surface -arrow A- and the bracket stop ridge -arrow B-.
Scheme 607
Hold the bracket -1- in this position.
Note. The illustration does not show the side cable adjuster.
Adjust the left and right release cables -1- and -2- at the cable adjusters -arrows-.
Scheme 608
To adjust, rotate the upper section -arrow A- and lower section -arrow B- against each other.
Adjust the cables so they are free of play and tension.
Note. The illustration only shows one side of the retainer. When adjusting the cables -1-, they must not be tensioned on the release pins -2-.
After adjusting release cables, check function of backrest lock.
If it does not release or only releases partially, check the release cable routing or repeat the adjustment.
ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING
The following conditions must be met to adjust the "entry assistance" release cable
- The upholstery must be removed from the seat and backrest and they must be bolted to each other.
- To adjust the >>entry assistance<< function, the backrest must be positioned at the front stop.
- The >>entry assistance<< release cable B must be engaged at the backrest and on the lower section of the seat.
Checking and Correcting
Scheme 609
Press the >>entry assistance<< lever -4- in the direction of the -arrow- as far as the stop.
1 - Backrest
2 - Bolts
3 - Tab
5 - Backrest frame
Release the tabs -3- and -5- -arrows A- with a screwdriver while pushing the lock -2- down -arrow B- at the same time.
Scheme 610
To adjust, turn the upper part -4- and the lower part -1- contrary to each other.
Adjust the cable so it is free of play and tension.
Make sure the cables work after adjusting them.
If it does not release or only releases partially, check the release cable routing or repeat the adjustment.
INSTALLING
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Remove airbag adapter only after installing front seat. Refer to Airbag Adapter VAS 6281, DISCONNECTING AND CONNECTING .
Connect the connectors to the couplings of the coupling station in the floor. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery GND cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again using the vehicle diagnostic tester.
Airbag Adapter VAS 6281, CONNECTING
The following describes connecting the airbag adapter for the manual standard front seat. The procedure is similar for the power standard front seat. Refer to Airbag Adapter VAS 6281, DISCONNECTING AND CONNECTING
The coupling station harness connectors are described on the basis of a manual standard front seat. They are identical on a power standard front seat. Refer to CONNECTOR STATION CONNECTORS
The following describes the modular wiring for a manual standard front seat. It is similar for a power standard front seat. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT
Scheme 611
- Front Seat
- Expanding Rivet
- Tunnel Side Trim Can only be replaced with seat removed Removing and installing, refer to «TUNNEL SIDE TRIM»(ref-522379-S35879487442013011400000)
- Expanding Rivet
- Expanding Rivet
- Driver Seat Adjustment Control Head -E470- Front passenger side: front passenger seat adjustment control head -E471- Assembly overview, refer to «SEAT ADJUSTMENT CONTROL HEAD ASSEMBLY OVERVIEW»(ref-522379-S32567070082013011400000) Removing and installing, refer to «SEAT ADJUSTMENT CONTROL HEAD»(ref-522379-S12303451622013011400000)
- Actuator For seat adjustment Assembly overview, refer to «SEAT ADJUSTMENT CONTROL HEAD ASSEMBLY OVERVIEW»(ref-522379-S32567070082013011400000) Actuator, removing and installing «SEAT ADJUSTMENT CONTROL HEAD»(ref-522379-S16921393772013011400000) control head, removing and installing, refer to «SEAT ADJUSTMENT CONTROL HEAD»(ref-522379-S12303451622013011400000)
- Driver Seat Lumbar Support Adjustment Switch -E176- Front passenger side: front passenger seat lumbar support adjustment switch -E177- Assembly overview, refer to. Refer to «ELECTRICAL COMPONENTS ASSEMBLY OVERVIEW»(ref-522379-S24349334842013011400000) Removing and installing, refer to «LUMBAR SUPPORT ADJUSTMENT SWITCH»(ref-522379-S16403440182013011400000)
- Sill-Side Trim Can be replaced with seat installed Removing and installing, refer to «SILL SIDE TRIM»(ref-522379-S39429621502013011400000) Attach to the bracket and storage compartment
Scheme 612
- Front Seat
- Screws Quantity: 4 8 Nm
- Retaining Bracket For sill side trim Removing and installing, refer to «SILL SIDE RETAINING BRACKET TRIM»(ref-522379-S30536607742013011400000)
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING
Scheme 613
- Seat Depth Adjuster Only for Sport seats Removing and installing, refer to «SEAT DEPTH ADJUSTER»(ref-522379-S26594049032013011400000)
- Upper Seat Pan Frame Removing and installing, refer to «UPPER SEAT FRAME»(ref-522379-S20331667592013011400000) Install all electrical and electronic components and wires in the new upper frame.
- Window
- Bolt 22 Nm Quantity: 4 Self-locking Replacing Threaded holes for screws must be cleaned, for example, with thread cutter
- Lower Seat Pan Frame Driver side: with driver seat forward/back adjustment motor -V28- Front passenger side: with front passenger seat forward/back adjustment motor -V31- Cannot be disassembled Removing and installing, refer to «UPPER SEAT FRAME»(ref-522379-S31369469902013011400000) For replacing, install the Removing and Installing and seat belt latch in the new lower frame
- Bushing Inserted in all bracket locations Cannot be replaced with workshop materials The assembly component must be replaced if the bushing is damaged
Scheme 614
- Front Seat
- Sill-Side Trim
- Threaded Clip Quantity: 2
- Storage Compartment Various versions For manual standard and sport front seats For the power standard and sport front seats (electrically adjustable) and comfort and super sport front seats Removing and installing, refer to «STORAGE COMPARTMENT»(ref-522379-S26026523662013011400000) Cannot be disassembled, only available as a complete replacement part
- Bolt 8 Nm Quantity: 2
- Seat Pan Upper Frame
SWITCH UNIT MICRO SWITCH, ADJUSTING
Backrest Lock Switch, Adjusting (Scheme 617)
Backrest Forward Stop Switch, Adjusting; (Scheme 620)
Special tools and workshop equipment required
- Spacer sleeve T40180
- Gauge T40181
Scheme 615
| CAUTION | The distance between the pins -3- and the tab -4- on the backrest lock switch must be checked with the backrest locked. Do not damage the tab -4- when sliding the T40180 on. |
Slide the T40180 onto the pins -3- as far as the stop.
- The T40180 and tab -4- must touch each other but must not activate the backrest lock switch -2-.
| CAUTION | If the T40180 does not touch the tab or if it activates the backrest lock switch, the switch must be adjusted. |
Remove the slide retainer -1- with a screwdriver -arrow-.
Scheme 616
Release the locking tab -4- in the -direction of the arrow-.
Scheme 617
Move the slide -3- with the backrest lock switch -1- in the direction of -arrow A or B-.
Note. Leave the T40180 installed on the pins when adjusting the backrest lock switch.
Clip the slide retainer -1- in.
Scheme 618
- The locking bushing -4- must not engage with the spindle -3-. It must be able to move on the shaft -5-.
Place the T40181 on the anchor -2-.
Scheme 619
The front edge of the gauge -arrow B- must lie on the moving anchor -1-.
Connect an external power source (12 Volt) to the backrest adjustment motor.
Move the backrest forward until the anchor -1- lies on the T40181 and the motor switches off.
Note. Depending on the switch adjusting, the backrest adjustment motor may stop before it runs into the block. Run the motor up to the block again. >>The gauge must be clamped in<<.
Rotate the spindle -2- until the spindle nut -1- operates the button -arrow-.
Scheme 620
Engage the locking bushing -4- with the spindle -3-.
Remove the gauge.
Checking Adjustment
Move the backrest back slightly using the adjusting motor.
Move the backrest forward again until the adjustment motor switches off.
- There should be a gap at the location where the gauge was inserted for the adjustment.
- The anchors must not be located together on the block.
SWITCH UNIT MICRO SWITCH, CHECKING
Connector routing see scheme 56
Backrest lock switch, checking SWITCH UNIT MICRO SWITCH, CHECKING
Backrest forward stop switch, checking SWITCH UNIT MICRO SWITCH, CHECKING .
Special tools and workshop equipment required
- Multimeter V.A.G 1526E
- Connector Test Set V.A.G 1594C
Scheme 621
1•••6
PIN
A - Black 6-pin connector
B - Bracket
Note. Contacts not listed are not used.
| J | Black 6-pin connector T6ai |
|---|---|
| 1 | Driver backrest lock switch -F211- (brown/black) |
| 2 | Driver backrest lock switch -F211- (blue/black) |
| 3 | Driver backrest lock switch -F211- (green/black) |
| 4 | Driver seat backrest forward stop switch -F381- (brown/black) |
| 5 | Driver seat backrest forward stop switch -F381- (yellow/black) |
| J | Black 6-pin connector T6ak |
|---|---|
| 1 | Front passenger backrest lock switch -F212- (brown/black) |
| 2 | Front passenger backrest lock switch -F212- (blue/black) |
| 3 | Front passenger backrest lock switch -F212- (green/black) |
| 4 | Front passenger seat backrest forward stop switch -F383- (brown/black) |
| 5 | Front passenger seat backrest forward stop switch -F383- (yellow/black) |
BACKREST LOCK SWITCH, CHECKING
Check the driver backrest lock switch -F211- or front passenger backrest lock switch -F212- using the multimeter V.A.G 1526E and connector lines from the connector test set V.A.G 1594C.
| PIN 1 + 3 | Specified value |
|---|---|
| Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- not actuated | No flow (infinity Ohm) |
| Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- actuated | Flow (approximately 0 Ohm) |
| PIN 1 + 2 | Specified value |
|---|---|
| Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- not actuated | Flow (approximately 0 Ohm) |
| Driver backrest lock switch -F211- or front passenger backrest lock switch -F212- actuated | No flow (infinity Ohm) |
BACKREST FORWARD STOP SWITCH, CHECKING
Check the driver seat backrest forward stop switch -F381- or front passenger seat backrest forward stop switch -F383- using the multimeter V.A.G 1526E and connector lines from the connector test set V.A.G 1594C.
| PIN 4 + 5 | Specified value |
|---|---|
| Driver seat backrest forward stop switch -F381- or passenger seat backrest forward stop switch -F383- not actuated | No flow (infinity Ohm) |
| Driver seat backrest forward stop switch -F381- or passenger seat backrest forward stop switch -F383- actuated | Flow (approximately 0 Ohm) |
The following describes the modular wiring for a manual standard front seat. It is similar for the comfort front seat. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT
The setting is described on the basis of the manual standard front seat. It is similar for the comfort front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING
CONNECTING AIRBAG ADAPTER
The following describes connecting the airbag adapter for the manual standard front seat. The procedure is similar for the comfort front seat. Refer to Airbag Adapter VAS 6281, DISCONNECTING AND CONNECTING
The coupling station harness connectors are described on the basis of a manual standard front seat. They are identical on the Comfort front seat. Refer to CONNECTOR STATION CONNECTORS
The switch unit microswitches are adjusted the same way on all power seat versions. Refer to SWITCH UNIT MICRO SWITCH, ADJUSTING
The microswitches inside the switch unit are checked the same way on all power seat versions. Refer to SWITCH UNIT MICRO SWITCH, CHECKING
CONNECTING THE AIRBAG ADAPTER
Connecting the airbag adapter on the manual Standard front seat is described here. The procedure is similar for the manual sport front seat. Refer to Airbag Adapter VAS 6281, DISCONNECTING AND CONNECTING
The coupling station harness connectors are described on the basis of a manual standard front seat. They are similar for the manual sport front seat. Refer to CONNECTOR STATION CONNECTORS
The modular wiring is described on the basis of a manual standard front seat. It is similar for the manual sport front seat. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT
The adjusting procedure is described on the basis of the manual standard front seat. The procedure is similar for the manual sport front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING
The adjusting procedure is described on the basis of the manual standard front seat. The procedure is similar for the manual sport front seat. Refer to ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING
Connecting the airbag adapter on the manual Standard front seat is described here. Connecting the airbag adapter on the power Sport front seat is identical. Refer to Airbag Adapter VAS 6281, DISCONNECTING AND CONNECTING
The coupling station harness connectors are described on the basis of a manual standard front seat. They are similar for the power sport front seat. Refer to CONNECTOR STATION CONNECTORS
The modular wiring on a manual Standard front seat is described here. The modular wiring on a power Sport front seat is identical. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT
The adjusting procedure is described on the basis of the manual standard front seat. Connecting the airbag adapter on the power Sport front seat is identical. Refer to BACKREST RELEASE CABLE, ADJUSTING
The switch unit microswitches are adjusted the same way on all power seat versions. Refer to SWITCH UNIT MICRO SWITCH, ADJUSTING
The microswitches inside the switch unit are checked the same way on all power seat versions. Refer to SWITCH UNIT MICRO SWITCH, CHECKING
Connecting the airbag adapter on the manual Standard front seat is described here. The procedure is similar for the super sport front seat. Refer to Airbag Adapter VAS 6281, DISCONNECTING AND CONNECTING
The coupling station harness connectors are described on the basis of a manual standard front seat. They are similar for the super sport front seat. Refer to CONNECTOR STATION CONNECTORS
The modular wiring is described on the basis of a manual standard front seat. It is similar for the super sport front seat. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT
The adjusting procedure is described on the basis of the manual standard front seat. The procedure is similar for the super sport front seat. Refer to BACKREST RELEASE CABLE, ADJUSTING
The switch unit microswitches are adjusted the same way on all power seat versions. Refer to SWITCH UNIT MICRO SWITCH, ADJUSTING
The microswitches inside the switch unit are checked the same way on all power seat versions. Refer to SWITCH UNIT MICRO SWITCH, CHECKING
INSTALLING THE FRONT SEAT ON VAS 6136
Special tools and workshop equipment required
- Engine and Transmission Holder VAS 6095
- Fixture for Seat Repair VAS 6136
Installing the front seat on the fixture for seat repair VAS 6136
- Front seat removed from the vehicle.
Mount the VAS 6136 on the VAS 6095.
Attach the front seat to the VAS 6136.
MANUAL STANDARD FRONT SEAT
Special tools and workshop equipment required
- Airbag Adapter VAS 6281
Note. Removal and installation are same for right and left.
REMOVING
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . |
Switch the ignition on.
Disconnect the battery Ground (GND) cable with the ignition switched on. Refer to Removal and Installation .
Bring headrest into lowest lock position.
Scheme 622
Move the seat -2- all the way forward and up.
Remove the seat rail cap on the sill side. Refer to SEAT RAIL CAP .
Remove the rear bolts -1- (quantity 2) to the console -3-.
Move seat as far back and up as possible.
Remove the seat rail spindle cover. Refer to SEAT RAIL SPINDLE COVER .
Remove the front bolts -1- (quantity 2) to the console -4-.
| WARNING | Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Disconnect the electrical connectors at the coupling station in the floor panel. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
Connect VAS 6281. Refer to Airbag Adapter VAS 6281, DISCONNECTING AND CONNECTING .
Raise the seat with a 2nd technician and remove it from the vehicle.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Remove VAS 6281 only after installing seat. Refer to Airbag Adapter VAS 6281, DISCONNECTING AND CONNECTING .
Note. Make sure the connectors are installed all the way in and are secure.
Connect the connectors to the couplings of the coupling station in the floor. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery GND cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to Vehicle diagnostic tester.
SEAT RAIL SPINDLE COVER
Note. The removal and installation procedure is described on the basis of the driver seat sill side seat rail. For the sake of clarity, the figure does not show the surrounding area.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 623
Bring headrest into lowest lock position.
Move seat as far back and up as possible.
Pry the spindle cover -1- from the seat rail cover -2- and seat forward/back adjustment spindle using the 3409.
Make sure the spindle cover is engaged correctly.
SEAT RAIL CAP
Note. The cap is installed only on the back of the seat rail, on the sill side.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 624
Bring headrest into lowest lock position.
Move the seat all they way forward and in the highest position.
Release the hook -3- on the seat rail -2- and pry the cap off the seat rail screw -1- using the 3409 -arrow-.
Make sure the cap is engaged correctly.
SEAT RAIL COVER
Note. The procedure for removing and installing is described on the driver seat sill side seat rail cover. The procedure is similar for the tunnel side seat rail cover.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Unclip the retaining tabs -3, 4 and 5- on the cover -2- from the seat rail.
Scheme 625
Remove the cover -1- forward parallel to the seat rail.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
BACKREST ADJUSTING WHEEL
Special tools and workshop equipment required
- Assembly tool 3399
Scheme 626
Turn the backrest adjustment wheel -1- until a locking mechanism is visible from behind -arrow A-. It may be necessary to use a flashlight.
Engage 3399 and pry it in direction of -arrow B-.
Turn backrest adjustment wheel about 120° more.
Engage 3399 and pry it in direction of -arrow B-.
Remove backrest adjustment wheel.
Installation is reverse of removal, but note the following
If backrest adjustment wheel is too loose after installation, replace wheel.
SILL SIDE TRIM
Note. Removal and installation can be performed with the front seat installed.
Scheme 627
Bring seat as far up as possible.
Remove backrest adjustment wheel. Refer to BACKREST ADJUSTING WHEEL .
Remove seat height adjustment handle. Refer to SEAT HEIGHT ADJUSTMENT HANDLE .
Remove the expanding rivet -2- for the sill side trim -1-.
Open the clips -4- (quantity: 2).
Scheme 628
Unclip trim -1- on retaining bracket -3-.
Disengage trim in area of backrest adjustment wheel and seat anchor.
Remove the trim forward and up from the retaining bracket -3-.
Note. Make sure the bracket -2- and the tab -2- are not damaged when removing the trim.
Vehicles with four-way lumbar support: Disconnect the connector -4- on the lumbar support adjustment switch -1-.
Scheme 629
Note. Ignore -2-.
Vehicles with cabin heater: disconnect the connector on the cabin heater switch.
Remove the trim on the sill side -3-.
Installation is reverse of removal, but note the following
Note. Make sure the tab -2- is seated correctly. Make sure the sill side trim -1- is engaged correctly on the retaining bracket -3- and the locking clips -4- are closed.
Note. Make sure the wire is as close to the connector -4- as possible.
TUNNEL SIDE TRIM
Special tools and workshop equipment required
- Fixture for Seat Repair VAS 6136
Note. Removal and installation can only be performed with the front seat removed.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove the expanding rivets -3- and -4-.
Scheme 630
Remove tunnel side trim panel -2- upward.
Note. Make sure the tab -1- is not damaged when removing the trim.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Note. Make sure the tab -1- is seated correctly. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
Scheme 631
Remove tunnel side trim panel. Refer to SILL SIDE TRIM .
Remove the bolts -2-.
Remove bracket -1- from front seat -3-. Remove any cable ties from the retaining bracket.
To install, perform the steps used in removal in reverse order.
Installation is reverse of removal, but note the following
Inspect the strap -arrow-.
- If damage can be seen on the tab, installed a new seat height adjustment handle -1-.
Make sure the tab in the seat height adjustment handle fits correctly into the notch on the lever.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove tunnel side trim panel. Refer to SILL SIDE TRIM .
Remove the bolts -2-.
Scheme 632
Remove the seat height adjustment handle -1-.
Remove the lock washer -1-.
Scheme 633
Note. The bolts -1- and the bolt -3- are different lengths.
Remove screws -1- and -3-.
Remove seat height adjuster -2-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
TORSION BAR
Special tools and workshop equipment required
- Bracket 2024 A /1
- Counterhold 3145
- M10x30 bolt and nut
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
| CAUTION | Adjust the front seat so that it is in the highest position. This reduces the spring force when removing and installing the torsion bar and the risk of damaging the threaded connections between upper/lower frames of the seat pan. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove tunnel side trim panel
- Standard seat and Sport seat (manual), refer to «SILL SIDE TRIM»(ref-522379-S02615420852013011400000) .
- Standard and sport power seat, comfort seat and super sport seat, refer to «SILL SIDE TRIM»(ref-522379-S39429621502013011400000) .
Remove tunnel side trim panel. Refer to TUNNEL SIDE TRIM .
Remove the front backrest
- Standard seat and Sport seat (manual), refer to «FRONT BACKREST»(ref-522379-S28303742112013011400000) .
- Standard and sport power seat, comfort seat and super sport seat, refer to «BACKREST»(ref-522379-S11273622302013011400000) .
| WARNING | The torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side. |
Prevent the bracket from spreading 2024 A /1 using the M10 x 30 bolt -3- and nut.
Scheme 634
Mount the 3145 and 2024 A /1 to the torsion bar -1-.
2 - Seat pan
Carefully rotate the torsion bar -1- with a screwdriver until it disengages from the oblong hole -arrow- on the seat pan.
Scheme 635
Release the tension on the torsion bar and remove the seat pan -2-.
| WARNING | The torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side. |
Slide the torsion bar -1- into the mount until the end -arrow- comes into contact with the seat pan -2-.
Scheme 636
Make sure the torsion bar -2- is seated in the mounting bracket -arrow- on the seat pan -1- correctly.
Scheme 637
Prevent the bracket from spreading 2024 A /1 using the M10 x 30 bolt -3- and nut.
Mount the 3145 and 2024 A /1 to the torsion bar -1-.
2 - Seat pan
Carefully rotate the torsion bar -1- until it engages in the oblong hole -arrow- on the seat pan.
Further installation is performed in reverse sequence of removal, but observe the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to Vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
| CAUTION | Adjust the front seat so that it is in the highest position. This reduces the spring force when removing and installing the torsion bar and the risk of damaging the threaded connections between upper/lower frames of the seat pan. |
| WARNING | The torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side. |
Remove the torsion bar. Refer to TORSION BAR .
Remove the bearing -1- out of the guide -2-.
Scheme 638
Note. The illustration does not show the front seat belt latch anchorage point.
| WARNING | The torsion bar exerts considerable spring force. Be absolutely sure to comply with the bullet points below to avoid injury: Always remove and install the torsion bar in the sequence described and only using the tools specified. Never use pliers and other levers. Do not stand directly in front of the torsion bar when removing and installing it. Stand off to the side. |
Installation is reverse of removal, but note the following
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
FRONT BACKREST
Note. Removal and installation are same for right and left.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove the tunnel side trim, refer to TUNNEL SIDE TRIM and sill side trim. Refer to SILL SIDE TRIM .
Disengage the entry assist cables -2- and -3- from the retaining plate -1- at the seat forward/back adjuster.
Scheme 639
Disengage the cable on the seat forward/back adjustment bolt -arrow-.
Disengage the release cable -1- at the seat rail release idler pulley -2-.
Scheme 640
Disconnect the wiring harness connectors for the backrest and free up the disconnected wiring harnesses. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT .
Note. The wiring harness between the connection point and the side airbag is continuous.
Remove the bolts -2-.
Scheme 641
Tip backrest -3- forward onto seat pan -1-.
Press the seat pan upholstery to the side and carefully remove side airbag wiring harness -4- and, if necessary, all additional wiring harness (depending on option equipment) from the seat pan.
Remove backrest.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Always clean the threaded holes for the self-locking bolts, for example, using a thread tap.
Replace all self-locking bolts.
Install the entry assist cable. Refer to ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING .
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
DVD PLAYER, RETAINING PLATE INTERNALLY THREADED POP RIVET, RIVETING TO BACKREST FRAME
Special tools and workshop equipment required
- Internally threaded pop rivet pliers VAS 5073
Scheme 642
Remove the front cover with the cushion, refer to BACKREST COVER WITH CUSHION .
Insert the M6 threaded pin -1- into the VAS 5073 and install internally threaded pop rivet -2- all the way.
Insert the pop rivet all the way into the hole in the backrest frame -3- and then compress it with the pop rivet pliers.
Remove the threaded pin with the pop rivet pliers one more time.
Install the retaining plate for the DVD player. Refer to DVD PLAYER RETAINING PLATE .
Remove the front cover with the cushion. Refer to BACKREST COVER WITH CUSHION .
Remove the bolts -1-.
Remove the retaining plate -2- for the screen console.
Remove the nut -2-.
Guide the socket -4- and washer -3- out of the mount -1-.
Installation is reverse of removal, but note the following
Pull the washer -3- up and slide the socket -4- from the side into the mount -1-.
- The socket must fit in the center of the mount.
Hold the socket in this position and tighten the nut.
Install the retaining plate hooks into the backrest frame -3- -arrows-.
Tighten the bolts.
Tightening specifications (Scheme 605), (Scheme 606).
BACKREST COVER
Special tools and workshop equipment required
- Pry Lever - Rmv Outside Mirror 80 - 200
Note. Removal and installation can be done with seat installed. Removing and installing a standard front seat is described. It is identical for the other seat versions. The illustration shows a backrest cover without a storage net. The storage net cannot be removed from the backrest cover and can only be replaced together with the backrest cover.
Scheme 643
| WARNING | Danger of being injured by burrs on the backrest cover. Wear protective gloves. |
Reach behind the backrest cover -1- as shown in the illustration, and pull it to the right and off the seat backrest -2-.
Note. If this is difficult, the 80 - 200.
Repeat the process on the other side.
Loosen all the hooks.
Remove the backrest cover further and roll it up until the upper hooks come out of the backrest frame.
Remove backrest cover upward.
Scheme 644
Installation is reverse of removal, but note the following
First push the upper hook -2- under the upper backrest cross member -1-.
Tilt the backrest cover down and engage the side retaining tabs -3- and -5- and the lower hooks -4-.
Make sure the tabs on the side fit correctly into the backrest frame and the lower hooks are bent correctly over the backrest frame.
Press the backrest cover firmly into the areas marked with circles -arrows- in the direction of the backrest.
Scheme 645
Check if the backrest cover is correctly locked.
- It must not be possible to move the backrest cover at the bottom.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Switch the ignition on.
Disconnect the battery Ground (GND) cable with the ignition switched on. Refer to Removal and Installation .
Remove the front seat. Refer to MANUAL STANDARD FRONT SEAT .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the headrests. Refer to HEADRESTS WITH LOCKING MECHANISM .
Remove the front cover with the cushion. Refer to BACKREST COVER WITH CUSHION .
Remove the springs -A thru D- from the backrest frame -1-.
Scheme 646
Note. The pull-springs -A thru D- can also stay engaged in the backrest frame -1- and the spring mat -2- can be disengaged directly from the pull-springs.
Tip spring mat -2- forward.
Scheme 647
Remove the spring mat out of the openings -arrows- for the backrest frame -1-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Label the springs -A through D- as shown in the illustration.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery GND cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
ENTRY ASSISTANCE TRIM
The following describes the removal and installation of a power standard front seat. The procedure is similar for a manual standard front seat. Refer to ENTRY ASSISTANCE TRIM
Scheme 648
Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .
Remove the front cover with the cushion. Refer to BACKREST COVER WITH CUSHION .
Disengage the connecting cable. Refer to CONNECTING CABLE .
Press the handle -arrow- forward as far as the stop and hold it in that position.
Remove the bolts -1-.
Remove the handle with bracket -2- from the backrest frame entry assistance support plate.
Disengage the straps -arrows A- on the backrest frame.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
SUPPORT PLATE
Special tools and workshop equipment required
- Special Pop Rivet Pliers V.A.G 1753A
- Drill
- Protective goggles
Scheme 649
Remove the handle with bracket. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .
| WARNING | Eye injury risk. Wear protective goggles! |
Drill out rivets -1-.
Remove the support plate -2- from the backrest frame -3-.
To install, perform the steps used in removal in reverse order.
ENTRY ASSISTANCE COVER
Special tools and workshop equipment required
- Pry Lever - Rmv Outside Mirror 80 - 200
Scheme 650
Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .
Remove the front cover with the cushion. Refer to BACKREST COVER WITH CUSHION .
Remove the clips -1 and 3- on the backrest frame using the 80 - 200.
Remove the cover -2- from the bracket -arrows-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
Scheme 651
Remove the entry assistance cover. Refer to ENTRY ASSISTANCE COVER .
Tilt the bracket -arrow- up as far as the stop and hold it in that position.
Disengage the connecting cable -1- at the bracket.
Push the handle -1- forward as far as the stop.
Scheme 652
Disengage the connecting cable -2- at the handle.
Remove the connecting cable.
To install, perform the steps used in removal in reverse order.
BACKREST RELEASE CABLE
Note. The left and right release cables cannot be replaced separately.
Special tools and workshop equipment required
- Special pop rivet pliers V.A.G 1753A
- Drill
- Protective goggles
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
- Standard seat, sport seat (power) and comfort seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove headrests, refer to
- «HEADRESTS WITH LOCKING MECHANISM»(ref-522379-S22064421432013011400000) .
- «POWER HEADRESTS»(ref-522379-S08086614552013011400000) .
Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .
Remove the front cover with the cushion. Refer to BACKREST COVER WITH CUSHION .
Remove side airbag. Refer to THORAX (SIDE) AIRBAG IGNITERS -N199- / -N200 .
Note. The spring mat or lumbar support does not need to be removed when removing and installing the release cables.
Remove the eyelets -3- from the pin -4- on both sides with pliers.
Scheme 653
| WARNING | Eye injury risk. Wear protective goggles! |
Remove the left and right rivets -2- and remove the bracket -1- from the backrest frame -5-.
Remove the entry assistance cover. Refer to ENTRY ASSISTANCE COVER .
Scheme 654
Unclip the end of the release cable -2-.
Press the end of the release cable out of the bracket -1- in the direction of the -arrow-.
Unclip the mount -1- from the backrest frame -2-.
Scheme 655
Guide the end of the release cable through the mount opening in the backrest frame.
Cut the cable tie, if necessary, and remove the left and right cables from the backrest frame.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Adjust the left and right release cable. Refer to BACKREST RELEASE CABLE, ADJUSTING .
Attach a cable tie in the same location as before.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to Vehicle diagnostic tester.
BACKREST RELEASE BRACKET
Special tools and workshop equipment required
- Special pop rivet pliers V.A.G 1753A
- Drill
- Protective goggles
Scheme 656
Remove the backrest release support plate. Refer to SUPPORT PLATE .
| WARNING | Eye injury risk. Wear protective goggles! |
Drill the rivets -1- on the backrest frame -2-.
Remove the entry assistance cover. Refer to ENTRY ASSISTANCE COVER .
Unclip the end of the release cable -2-.
Press the end of the release cable out of the bracket -1- in the direction of the -arrow-.
Remove the bracket from the backrest frame.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Move the backrest forward as far as the stop using the hand wheel.
Disengage the entry assistance cable B eyelet at the pin for the seat forward/back adjustment -arrow-.
Disengage cable B -3- from the retaining plate on the seat forward/back adjustment -1-.
Note. Ignore -2-.
Push the upholstery to the side.
Scheme 657
Disengage the eyelet on the "entry assistance" release cable B -1- from the pin -arrow- on the backrest hinge.
Disengage the retainer on the "entry assistance" release cable B at the backrest hinge and remove the cable.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
| CAUTION | Make sure the backrest is in the basic position, for example it must be moved forward as far as the stop using the hand wheel. |
Engage the eyelet on the "entry assistance" release cable B -1- from the pin -arrow- on the backrest hinge.
Secure the "entry assistance" release cable B on the backrest hinge.
Engage the entry assistance cable B to the seat forward/back adjustment -1-.
Engage the entry assistance cable B eyelet at the pin for the seat forward/back adjustment -arrow-.
Note. Ignore -2-.
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove tunnel side trim panel. Refer to TUNNEL SIDE TRIM .
Move the backrest forward as far as the stop using the hand wheel.
Remove the "entry assistance" release cable A guide -2- from the seat frame.
Scheme 658
Disengage the "entry assistance" release cable A -1- at the backrest hinge.
Disengage the entry assistance cable A bracket -2- from the retaining plate on the seat forward/back adjustment -1-.
Note. Ignore -3- and -arrow-.
Disengage the "entry assistance" release cable A -1- at the seat forward/back adjuster -2- and remove it.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
| CAUTION | Make sure the backrest is in the basic position, for example it must be moved forward as far as the stop using the hand wheel. |
Engage the "entry assistance" release cable B -1- in at the seat forward/back adjuster -2-.
Engage the entry assistance cable A bracket -2- to the seat forward/back adjustment -1-.
Note. Ignore -3- and -arrow-.
Engage the >>entry assistance<< release cable A -1- at the backrest hinge.
Install the "entry assistance" release cable A guide -2- on the seat frame.
Adjust the "entry assistance" release cable A. Refer to ENTRY ASSISTANCE RELEASE CABLE A, ADJUSTING .
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
Release the seat forward/back adjuster.
Slide the front seat all the way back.
Unlatch the front seat using the entry assistance handle.
Fold the backrest forward and move the seat all the way forward at the same time.
Remove the rear seat bolt on the tunnel side. Refer to item 15 .
Press the rocker -arrow A- on the memory stop in the direction of the -arrow- and release it.
Scheme 659
Remove the memory stop -1- from the seat rail -2- toward the rear by tipping it slightly toward the tunnel.
Scheme 660
If the memory stop has been replaced, clean this area of the seat rail to remove any residue of the previous memory stone.
Install the memory stop into the seat rail -1- by slightly tipping it toward the tunnel.
Lock the memory stop in the very last hole -arrow-.
Tighten the rear seat bolt on the tunnel side. Refer to item 15 .
Tilt the backrest back while sliding the seat back (entry assistance system).
Release the seat forward/back adjuster and slide the front seat into the desired position.
Note. It is not necessary to adjust the memory seat separately.
HEADRESTS WITH LOCKING MECHANISM
Note. The headrests can be removed with front seat installed. The release button is located on the outer left of the driver seat and inner left of the passenger seat.
Scheme 661
Find release button pressure point -3-. It is located under the backrest cover.
Press the release button forward in the direction of the -arrow-.
Hold the release button down in this position.
Pull headrest -2- up out of guides -1- and -4-.
Note. If the release button does not work as described, then remove the backrest cover. Refer to BACKREST COVER . Reach under the backrest cover and find the release button pressure point.
Installation is reverse of removal, but note the following
Make sure the headrest is engaged correctly in headrest guides.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
- Standard seat, Sport seat (power) and Comfort seat: «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the headrests. Refer to HEADRESTS WITH LOCKING MECHANISM .
Remove the front cover with the cushion. Refer to BACKREST COVER WITH CUSHION .
Headrest guide without release button
Scheme 662
Press the retaining tabs -arrows- on the headrest guide toward the center of the headrest guide.
Hold the retaining tabs down.
Pull the headrest guide up out of the backrest frame -2-.
Headrest guide with release button
Scheme 663
Press the retaining tabs -arrows- on the headrest guide -1- toward the center of the headrest guide.
Hold the retaining tabs down.
Pull the headrest guide up out of the backrest frame -2-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Headrest guide without release button
Note. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Make sure the retaining tabs -arrows- are engaged in the backrest frame -2- correctly.
Headrest guide with release button
Note. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Make sure the retaining tabs -arrows- are engaged in the backrest frame -2- correctly.
Continuation for headrest guide without and with release button
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
LOWER SEAT SECTION OR SEAT PAN
Note. The lower section of the seat with the seat forward/back adjuster cannot be separated from the upper section (seat pan) on manual standard front seats.
STORAGE COMPARTMENT
The following describes the removal and installation of a power standard front seat. The procedure is similar for a manual standard front seat. Refer to STORAGE COMPARTMENT
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Scheme 664
Open the cable ties for the release cable or unclip the clip on the seat pan.
Disengage release cable bracket -1- at seat forward/back adjuster -2-.
Disengage the end of the release cable -arrow- at the seat forward/back adjuster lever -3-.
Disengage release cable bracket -2- at seat forward/back adjuster -1-.
Scheme 665
Disengage the release cable -1- that seat forward/back release cable mount -arrow A-.
Scheme 666
Disengage the ball-shaped end of the release cable -arrow B- at the seat forward/back adjuster groove.
Remove the release cable.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
Note. The work can be performed with the seat installed.
Move the seat as far as possible up and back.
Disengage the release cable bracket -1- from the seat forward/back adjustment -2-.
Disengage the end of the release cable -arrow- at release cable retainer lever -3- of the seat forward/back adjuster.
Turn the release cable retainer lever forward and remove it "key hole principle".
Remove the spring if necessary.
Installation is performed in reverse order of removal, noting the following
Note. The release cable retainer lever is the same for the driver and front passenger seat. The spring is different for the driver and front passenger seat.
Install the spring correctly.
Release cable retainer with installed spring for the left seat
Scheme 667
Attach the spring at points -1- and -2-.
Turn the spring at lever -3- in a clockwise direction.
Place the spring around tab -4- so that it is touching -5-.
Release cable retainer with installed spring for the right seat
Scheme 668
Attach the spring at points -1- and -2-.
Turn the spring at lever -3- in a counterclockwise direction.
Place the spring around tab -4- so that it is touching -5-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove tunnel side trim panel. Refer to SILL SIDE TRIM .
Disconnect the connector -4-.
Remove the bolts -2-.
Remove the lumbar adjustment switch -1- from the trim -3-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Route the wires as close to the connector -4- as possible.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to Vehicle diagnostic tester.
FOUR-WAY LUMBAR SUPPORT
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. The procedure is similar for the manual standard front seat. Refer to FOUR-WAY LUMBAR SUPPORT
SEAT POSITION SENSOR
The seat position sensor removal and installation procedure is the same on all seat versions. Refer to SEAT POSITION SENSOR WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION or SEAT POSITION SENSOR WITH SEAT OCCUPIED SENSOR FOR PASSENGER AIRBAG DEACTIVATION
POWER STANDARD FRONT SEAT
Special tools and workshop equipment required
- Airbag Adapter VAS 6281
Note. The following describes removing and installing the driver side. The procedure for the front passenger seat is similar.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Bring headrest into lowest lock position.
Move the seat -2- all the way forward and up.
Remove the seat rail cap on the sill side. Refer to SEAT RAIL CAP .
Remove the rear bolts -1- (quantity 2) to the console -3-.
Move the seat all the way to the rear and raise it.
Remove the seat rail spindle cover. Refer to SEAT RAIL SPINDLE COVER .
Remove the front bolts -1- (quantity 2) to the console -4-.
Switch the ignition on.
Disconnect the battery ground cable with the ignition switched on. Refer to Removal and Installation .
| WARNING | Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Disconnect the electrical connectors at the coupling station in the floor panel. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
Connect VAS 6281. Refer to Airbag Adapter VAS 6281, DISCONNECTING AND CONNECTING .
Raise the front seat with a 2nd technician and remove it from the vehicle.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Remove VAS 6281 only after installing front seat. Refer to Airbag Adapter VAS 6281, DISCONNECTING AND CONNECTING .
Note. Make sure the connectors are installed all the way in and are secure.
Connect the connectors to the couplings of the coupling station in the floor. Refer to HARNESS CONNECTORS, DISCONNECTING AND CONNECTING .
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SEAT RAIL SPINDLE COVER
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SEAT RAIL CAP
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SEAT RAIL COVER
Note. Removal and installation can be performed with the front seat installed.
Bring seat as far up as possible.
Remove the expanding rivet -2- from the sill side trim -1-.
Open the clip -3-.
Scheme 669
Unclip trim -1- on retaining bracket -2-.
Disengage trim in seat/backrest stop area.
Note. Ensure bracket -4- is not damaged when removing trim.
Release the catch -arrow- on the storage compartment -2- and remove the sill side trim -1- upward.
Scheme 670
Pull the sill side trim slightly forward off the bracket and remove it upward.
Pull the trim as far up from the retaining bracket as the electrical wires allow.
Disconnect the connector -5- on the lumbar support adjustment switch -4-.
Scheme 671
Disconnect the connector -1- on the seat adjustment control head assembly -2- and free up the wire.
Vehicles with cabin heater: disconnect the connector on the cabin heater switch.
Remove the trim on the sill side -3-.
Installation is reverse of removal, but note the following
Note. Make sure the connectors are installed all the way in and are secure. Route the connectors and wires as illustrated. Make sure the sill side trim is engaged correctly on retaining bracket and lock clip is closed.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for the power standard front seat. Refer to TUNNEL SIDE TRIM
Scheme 672
Remove tunnel side trim panel. Refer to SILL SIDE TRIM .
Remove bolts -3- (quantity: 4).
Remove bracket -1- from front seat -2-. Remove any cable ties from the retaining bracket.
To install, perform the steps used in removal in reverse order.
BACKREST
Note. Removal and installation are same for right and left.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove tunnel side trim panel. Refer to TUNNEL SIDE TRIM .
Remove tunnel side trim panel. Refer to SILL SIDE TRIM .
Disconnect the wiring harness connectors for the backrest and free up the disconnected wiring harnesses. Refer to MODULAR WIRE ROUTING WITH RIDGED TUBE ON FRONT SEAT .
Note. The wiring harness between the connection point and the side airbag is continuous.
Remove the bolts -2-.
Scheme 673
Tip backrest -3- forward onto seat pan -1-.
Press the seat pan upholstery to the side and carefully remove side airbag wiring harness -4- and, if necessary, all additional wiring harness -5- to the backrest (depending on option equipment) from the seat pan.
Remove backrest.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Always clean the threaded holes for the self-locking bolts, for example, using a thread tap.
Replace all self-locking bolts.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to Vehicle diagnostic tester.
The adjusting procedure is described on the basis of the manual standard front seat. The procedure is similar for the power standard front seat. Refer to DVD PLAYER, RETAINING PLATE INTERNALLY THREADED POP RIVET, RIVETING TO BACKREST FRAME
DVD PLAYER RETAINING PLATE
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to DVD PLAYER RETAINING PLATE
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TORSION BAR
TORSION BAR BEARING
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to TORSION BAR BEARING .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST COVER .
Note. Removal and installation can be performed with the front seat installed.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 674
Press the handle -2- -arrow- forward as far as the stop and hold it in that position.
Remove the strap from the tab with a screwdriver.
At the same time pry the trim -1- out of the handle upward using the 3409 -arrows B-.
Disengage the rear trim catch from the handle with bracket.
Remove the trim from the handle and bracket as far as the length of the wire for the entry assistance button.
Disconnect the connector -1- on the entry assistance button -2-.
Scheme 675
Remove the trim -3- with the entry assistance button.
Remove the entry assistance button. Refer to ENTRY ASSISTANCE BUTTON .
Install the entry assistance button.
Connect the connector to the entry assistance button.
Note. Make sure the connectors are installed all the way in and are secure.
First engage the rear trim catch in the handle with bracket.
Make sure the trim engages correctly in the handle with bracket.
ENTRY ASSISTANCE HANDLE WITH BRACKET
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to ENTRY ASSISTANCE HANDLE WITH BRACKET .
BACKREST RELEASE SUPPORT PLATE
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to SUPPORT PLATE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to ENTRY ASSISTANCE COVER .
CONNECTING CABLE
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to CONNECTING CABLE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE CABLE .
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to BACKREST RELEASE BRACKET .
UPPER SEAT FRAME
Note. There are different versions of the upper seat frame: with and without the seat depth adjustment. A seat pan without seat depth adjuster is used for describing taking the seat pan apart and putting it back together. The procedure is similar for taking a seat pan that has a seat depth adjuster apart and putting it back together. When removing the seat pan, make sure the bushings in the bearing points (upper and lower frame threaded connection) are not damaged. These bushing cannot be replaced with workshop materials. The upper and lower seat frames cannot be separated on the following front seats: manual standard seat and manual Sport seat. The upper and lower seat frames can be separated from each other can be replaced individually on the following front seats: power standard seat, power Sport seat, Comfort seat and Super Sport seat.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
| CAUTION | Adjust the front seat so that it is in the highest position. This reduces the spring force when removing and installing the torsion bar and the risk of damaging the threaded connections between upper/lower frames of the seat pan. |
Remove the front seat
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Remove the backrest Refer to BACKREST .
Remove the seat pan upholstery.
- Power standard seat and comfort seat, refer to «COVER AND UPHOLSTERY, SEAT PAN WITHOUT SEAT DEPTH ADJUSTOR»(ref-522405-S05425181972013011400000) .
- Power sport seat and super sport seat, refer to «COVER AND UPHOLSTERY, SEAT PAN WITH SEAT DEPTH ADJUST»(ref-522405-S11789238652013011400000) .
Disconnect the electrical connector on the seat forward/back adjustment motor.
Disconnect the front safety belt latch connector. Refer to FRONT BELT LATCH .
Remove the seat position sensor from the lower frame. Refer to SEAT POSITION SENSOR WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .
Remove the bolt -3-.
| CAUTION | Danger of damaging the threaded the holes or the bushing in the bearing points (connecting the upper and lower frame). A second technician is needed to push on the seat via the backrest while removing the following screws. |
Remove bolts -2- (quantity: 4).
Remove the upper frame -1- upward from the lower frame -4-.
Be careful of the bushings -1- in the bearing locations on the seat pan lower frame -2-.
| CAUTION | The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
Note. If the upper frame will be replaced, remove the wires and electrical and electronic components listed and install them in the new upper frame.
Remove the memory seat/steering column adjustment control module. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE .
Remove the bracket and control module. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE BRACKET
Remove the seat height adjustment motor Refer to HEIGHT ADJUSTMENT MOTOR .
Remove the seat height angle motor Refer to SEAT ANGLE ADJUSTMENT MOTOR .
Remove wiring harnesses and individual wires from seat pan upper frame.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Always clean the threaded holes for the self-locking bolts, for example, using a thread tap.
Replace all self-locking bolts.
Install the removed electrical and electronic components and wires in the new upper frame.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
Note. The upper and lower seat pan frames can only be separated and connected when the upholstery is removed. The seat position sensor and the belt latch must be replaced into the new lower seat frame. The upper and lower seat frames cannot be separated from each other on the following front seats: standard seat and manual Sport seat. The upper and lower seat frames can be separated from each other can be replaced individually on the following front seats: standard seat and power Sport seat, Comfort seat and Super Sport seat.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Raise the seat to make it possible to pretension the torsion bar.
Remove the front seat
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Remove the seat position sensor on the lower seat frame. Refer to SEAT POSITION SENSOR WITH SEAT OCCUPIED SENSOR FOR BELT FASTENING DETECTION .
Remove the front belt latch on the lower seat frame. Refer to FRONT BELT LATCH .
Disconnect the electrical connector on the seat forward/back adjustment motor.
Remove the bolt -3-.
| CAUTION | Danger of damaging the threaded the holes or the bushing in the bearing points (connecting the upper and lower frame). A second technician is needed to push on the seat via the backrest while removing the following screws. |
Remove bolts -2- (quantity: 4).
Remove the lower frame -4- from the upper frame -1-.
Make sure the bushings -1- and the bearing points (connection upper and lower frame) -2- are not damaged.
| CAUTION | The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Always clean the threaded holes for the self-locking bolts, for example, using a thread tap.
Replace all self-locking bolts.
Install the removed electrical and electronic components and wires in the new lower frame.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
Special tools and workshop equipment required
- Fixture for Seat Repair VAS 6136
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Open the storage compartment -1- and remove the bolts -2-.
Scheme 676
Release the tab -arrow- on the storage compartment -2- and remove the storage compartment downward from the sill-side trim -1-.
Push the storage compartment -1- in direction of -arrow- and disengage the retainer -lower arrow- from the upper seat frame -2-.
Scheme 677
Remove the storage compartment from the seat pan upper frame.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
To install, perform the steps used in removal in reverse order. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again .
Press on the seat adjustment controls until the audibly engage.
Press on the controls on until they engage audibly.
Scheme 678
Remove tunnel side trim panel. Refer to SILL SIDE TRIM .
Disengage the wire from the bracket -6-.
Remove the backrest and headrest adjustment control head -4-. Refer to BACKREST AND HEADREST ADJUSTMENT ACTUATOR .
Remove the seat adjustment control head -3- Refer to SEAT ADJUSTMENT CONTROL HEAD .
Remove the bolts -5-.
Remove the control head -1- from the sill side trim -2-.
To install, perform the steps used in removal in reverse order.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove tunnel side trim panel. Refer to TUNNEL SIDE TRIM .
Disconnect the electrical connector -1- on the height adjustment motor -2-.
Scheme 679
Release the tension in the torsion bar. Refer to TORSION BAR .
Scheme 680
| CAUTION | Threaded hole in the seat pan damaged or destroyed. When removing or installing, the adjusting spindle/seat pan bolting torque must be relieved. Risk of damage to the bushing -3- in the bearing point (adjusting spindle/seat pan bolting). The bushing cannot be replaced with workshop materials. If the bushing is damaged, the corresponding assembly parts must be replaced. |
Remove bolt -2- on the seat height adjustment motor adjusting spindle -1-.
Remove the bolt -2- for the adjusting spindle -1- for the inclination motor (preset by the manufacturer).
Scheme 681
Do not damage the bushing -1- inserted in the bearing area -2- when removing the bolt.
Scheme 682
| CAUTION | The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
Tilt the seat pan upper frame -1- up as far as possible.
Scheme 683
Support the seat pan upper frame with a suitable wood block -6- on the VAS 6136 -2-.
Remove bolts -3- (quantity: 2).
Remove the bracket -5- with the height adjustment motor -4- from the seat pan.
Remove the bolts -1-.
Scheme 684
Separate the bracket -2- and the height adjustment motor -3-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Always clean the threaded holes for the self-locking bolts, for example, using a thread tap.
Replace all self-locking bolts.
Tighten the adjusting spindle -1- for the inclination motor (preset by the manufacturer) with the bolt -2-.
Do not damage bushing -1- when inserting the bolt.
| CAUTION | If tension is not released when loosening or tightening the threaded connection between the adjusting spindle and the seat pan, the threaded hole in the seat pan will be damaged or destroyed. |
Do not damage the bushing -3- when inserting the bolt -2-.
| CAUTION | The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Disconnect the electrical connector -3- on the seat angle adjustment motor -4-.
Scheme 685
Remove the bolt -2- for the adjustment spindle -5- (preset by the manufacturer).
Do not damage the bushing -1- inserted in the bearing area -2- when removing the bolt.
| CAUTION | The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
Remove the bolts -1-.
Remove the seat angle adjustment motor from the front seat.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Always clean the threaded holes for the self-locking bolts, for example, using a thread tap.
Replace all self-locking bolts.
Do not damage bushing -1- when inserting the bolt.
| CAUTION | The bushings cannot be replaced with workshop materials. If the bushings are damaged, the corresponding assembly parts must be replaced. |
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again Refer to Vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling any airbag units (for example, when disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove tunnel side trim panel. Refer to TUNNEL SIDE TRIM .
Remove backrest cover panel. Refer to BACKREST COVER .
Mark the angle adjustment of the left and right backrest mounting brackets on the seat as follows
Scheme 686
Make a permanent mark (line) -arrow A- on the backrest frame -2- right at the front edge -arrow B- of the anchor -1-.
| CAUTION | Do not damage the surface of the anchor when marking it by scratching or denting it. Do not remove the cover -4- under any circumstances. |
Remove the nut -5- from the shaft -3-.
Remove the cover from the backrest near the backrest hinge. Refer to BACKREST COVER WITH CUSHION .
Scheme 687
Note. The switch unit must be removed to remove the backrest adjustment motor -7- but it does not need to be replaced.
Remove the switch unit. Refer to SWITCH UNIT, MICRO SWITCH FOR BACKREST ADJUSTMENT WHEEL .
Remove the shaft -3- in the direction of the -arrow- from the backrest frame -1-.
Disconnect the connector -6- on the backrest adjustment motor.
Remove the bolt -2-.
Remove the bracket adjustment motor -7- from the bracket -5-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling any airbag units (for example, when connecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
threaded screw holes must always be cleaned (for example, with thread cutter)
Before installing, clean the shaft thread -3- (for example, with thread cutter).
Check the position of the backrest frame -2- and the anchor -1- on the left and right side.
- The left and right backrest frames must be in the position marked before removal -A and B arrows -.
If the left and right backrest frames are not in the position marked before removal, correct their position accordingly.
Position the backrest adjustment motor -1- on the bracket -3-.
Scheme 688
Replace the bolt -4-. Coat it with locking compound fluid and tighten it by hand.
- It must still be possible to move the backrest adjustment motor.
First slide the shaft through the anchor (tunnel side) as far as the stop -2- in the backrest adjustment motor.
Check if the profile of the inserted shaft and the mount -2- in the backrest adjustment motor to see if they align.
- If the shaft profile and the mount in the backrest adjustment motor align
Slide the shaft through the mount in the backrest adjustment motor up to approximately the middle of the seat.
- If the shaft profile and the mount in the backrest adjustment motor do not align
Connect an external power source (12 Volt) to the backrest adjustment motor -1-.
Rotate the mount -2- until it aligns with the shaft profile.
Slide the shaft through the mount in the backrest adjustment motor up to approximately the middle of the seat.
Install the switch unit Refer to SWITCH UNIT, MICRO SWITCH FOR BACKREST ADJUSTMENT WHEEL .
Slide the shaft -3- through the spindle and the anchor (sill side) as far as the stop.
Apply locking compound to the threaded section of the shaft.
Install and tighten the new nut -5- on the shaft.
Bolt the backrest adjustment motor on the bracket -3- and tighten it to the tightening specification.
Adjust the switch unit micro switch -2- Refer to SWITCH UNIT MICRO SWITCH, ADJUSTING .
After adjusting the switch unit, slide the locking bushing -4- onto the spindle -3-.
Lock the locking bushing with the spindle.
Check the switch unit Refer to SWITCH UNIT MICRO SWITCH, CHECKING .
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again Refer to Vehicle diagnostic tester.
Perform the following after removing and installing the backrest adjustment motor
- Calibration, performing, refer to «SWITCH UNIT, CALIBRATING»(ref-522379-S08468337552013011400000) .
- Perform function test, refer to «FUNCTION TEST, PERFORMING»(ref-522379-S05441500662013011400000) .
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling any airbag units (for example, when disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard and Sport Power Seat, Comfort Seat and Super Sport Seat. Refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136 Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove tunnel side trim panel Refer to TUNNEL SIDE TRIM .
Remove tunnel side trim panel Refer to SILL SIDE TRIM .
Remove backrest cover panel Refer to BACKREST COVER .
Mark the angle adjustment of the left and right backrest mounting brackets on the seat as follows
Make a permanent mark (line) -arrow A- on the backrest frame -2- right at the front edge -arrow B- of the anchor -1-.
| CAUTION | Do not damage the surface of the anchor when marking it by scratching or denting it. Do not remove the cover -4- under any circumstances. |
Remove the nut -5- from the shaft -3-.
Remove the cover from the backrest near the backrest hinge. Refer to BACKREST COVER WITH CUSHION .
Remove the shaft -5- in the -direction of the arrow- from the switch unit -2-.
Disconnect the multi-pin connector -5-.
Scheme 689
Remove the bolts -2-.
Remove the switch unit -4- from the backrest frame -1-.
Unclip the locking bushing -2- on the spindle -1- on the switch unit -3
Scheme 690
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling any airbag units (for example, when connecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Before installing, clean the shaft thread -3- (for example, with thread cutter).
Check the position of the backrest frame -2- and the anchor -1- on the left and right side.
- The left and right backrest frames must be in the position marked before removal -A and B arrows -.
If the left and right backrest frames are not in the position marked before removal, correct their position accordingly.
Insert the switch unit -4- so the guide -arrow- covers the backrest frame -1- correctly.
Tighten the switch unit -4- to the tightening specification.
Connect the socket -5- to the switch unit multi-pin connector.
Position the locking bushing -4- on the shaft -3-.
Scheme 691
Note. The catches -arrow- (quantity: 4) on the locking bushing must face toward the switch unit -1-. When sliding the shaft in, do not engage the locking bushing -4- with the spindle -2-. Lock the locking bushing only after adjusting the switch unit with the spindle.
Slide the shaft through the spindle and the anchor (sill side) as far as the stop.
Apply locking compound to the threaded section of the shaft -3-.
Install and tighten the new nut -5- on the shaft.
Adjust the switch unit micro switch -2- Refer to SWITCH UNIT MICRO SWITCH, ADJUSTING .
After adjusting the switch unit, slide the locking bushing -4- onto the spindle -3-.
Lock the locking bushing with the spindle.
Check the switch unit. Refer to SWITCH UNIT MICRO SWITCH, CHECKING .
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery ground cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
Perform the following test after removing and installing the switch unit
- Calibration, performing, refer to «SWITCH UNIT, CALIBRATING»(ref-522379-S08468337552013011400000) .
- Perform function test, refer to «FUNCTION TEST, PERFORMING»(ref-522379-S05441500662013011400000) .
POWER HEADRESTS
Note. The headrests can be removed with front seat installed. The release button is located on the outer left of the driver seat and inner left of the passenger seat.
Scheme 692
Remove backrest cover panel. Refer to BACKREST COVER .
Unclip the cable tie clip -3- on the backrest frame -1-.
Disconnect the connector -2-.
Reach under the backrest cover and find the release button pressure point -3-.
Press the release button forward in the direction of the -arrow-.
Hold the release button down in this position.
Pull headrest -2- up out of guides -1- and -4-.
Scheme 693
| CAUTION | When removing the headrest, make sure the connector on the headrest side does not get stuck in the headrest guides or in the fixed cover cap. |
When removing the headrest -1-, guide the wire with the connector -4- through the headrest guide -3-.
2 - Backrest frame
Installation is reverse of removal, but note the following
When installing the headrest, the release button -3- must not be pressed in.
HEADREST GUIDE
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a power standard front seat. Refer to HEADREST GUIDE
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. The procedure is similar for the power standard front seat. Refer to FOUR-WAY LUMBAR SUPPORT
Remove the entry assistance trim. Refer to ENTRY ASSISTANCE TRIM .
Disconnect the connector -1- on the entry assistance button -2-.
Unclip the catches -arrows- at the tabs.
Scheme 694
Tilt the entry assistance button -2- out of the tabs in the direction of the -arrow- and disengage it.
Remove the entry assistance button from the trim -1-.
Note. The entry assistance button is not designed to be disassembled further.
To install, perform the steps used in removal in reverse order.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Disconnect the connectors -2 through 5- on the control module -1-.
Scheme 695
Note. The number of connectors may vary depending on the equipment. The description shows the version with the most equipment.
Unclip the tabs -arrows- using the 3409.
Carefully tilt the control module -1- in the direction of -arrow A- out of the retainers -2-.
Scheme 696
Slide the control module in the -direction of arrow B-.
Disengage the control module hooks -arrow- from the bracket.
Remove the control module from the bracket.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Note. Make sure the memory seat adjustment control module engages audibly in the retainer. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to Vehicle diagnostic tester.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the memory seat/steering column adjustment control module. Refer to MEMORY SEAT/STEERING COLUMN ADJUSTMENT CONTROL MODULE .
Press the pin -2- toward the upholster and out of the clip -arrow A- on the bracket -1-, for example using an upholstery needle.
Scheme 697
Remove the pin from the seat.
Remove the bracket support base -2- from the seat pan upper frame.
Scheme 698
Unclip the clip -arrow A- at the seat pan upper frame -1-.
Disengage the retaining tabs -arrow B- (quantity: 2).
Carefully remove the bracket in the direction of the -arrow- from the seat pan.
Remove the bracket from the seat pan.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to Vehicle diagnostic tester.
The seat position sensor removal and installation procedure is the same on all seat versions. Refer to
POWER COMFORT FRONT SEAT
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
SILL SIDE RETAINING BRACKET TRIM
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat.
The adjusting procedure is described on the basis of the manual standard front seat. It is identical on the Comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. It is similar to the front seat - comfort seat.
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat.
Scheme 699
Remove the seat pan upholstery. Refer to COVER AND UPHOLSTERY, SEAT PAN WITHOUT SEAT DEPTH ADJUSTOR .
Disconnect and free up the electrical connector -2-.
Remove the bolts -1- and -3-.
Rotate the cover grille -4- in the direction of the -arrow- and remove the fan.
To install, perform the steps used in removal in reverse order.
For the correct tightening specifications see scheme 62
Scheme 700
Remove backrest cover panel. Refer to BACKREST COVER .
Adjust the lumbar support to the highest curve while moving the slider -1- all the way down -arrow A-.
Note. Ignore -2-.
Disconnect connector -2-.
Scheme 701
Carefully tilt the backrest fan -1- out of the backrest upholstery -arrow-.
Scheme 702
Install in reverse order of removal. Note the following
- The mounting eyelets on the fan housing -1- face up and down.
- Place the wire -2- into the gap in the backrest cushions -arrow- facing outward.
Scheme 703
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the front cover with the cushion from the backrest
- Manual or power Sport with as well as Comfort seat. Refer to «BACKREST COVER WITH CUSHION»(ref-522405-S01520324452013011400000) .
Press the release and disconnect the connectors -1- and -2-.
Disengage the tab on the retaining strap -6- and remove the cabin heater blower from its bracket.
Remove the cabin heater blower -5- downward -arrow- and disengage the strap -3- on the backrest frame.
Installation is reverse of removal, but note the following
Make sure the strap -3- and the centering pin -4- on the cabin heater blower -5- fit into the holes in the backrest frame.
Press on the cabin heater blower until it audibly engages into the bracket.
CABIN HEATER VENTS
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 704
Pry out the cabin heater vent -1- with the trim removal wedge 3409 -arrow- and remove it.
Position the cabin heater vent and push on it until it audibly engages.
Scheme 705
Remove the cabin heater blower. Refer to LEFT AND RIGHT CABIN HEATER FAN .
Remove the bolts -1- and then remove the bracket -2-.
To install, perform the steps used in removal in reverse order.
Scheme 706
Remove the trim on the sill side. Refer to SILL SIDE TRIM .
Remove the screws -2 and 4- and remove the switch -3- with its mount -1-.
To install, perform the steps used in removal in reverse order.
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
Special tools and workshop equipment required
- Special Pop Rivet Pliers V.A.G 1753A
- Drill
- Protective goggles
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Switch the ignition on.
Disconnect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Remove the front seat
- Standard seat and Sport seat (manual), refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
- Standard and sport power seat, comfort seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove headrests
- Refer to «HEADRESTS WITH LOCKING MECHANISM»(ref-522379-S22064421432013011400000) .
- Refer to «POWER HEADRESTS»(ref-522379-S08086614552013011400000) .
Remove the front cover with the cushion from the backrest
- Standard seat and Sport seat (manual or power) and Comfort seat, refer to «BACKREST COVER WITH CUSHION»(ref-522405-S01520324452013011400000) .
- Super sport seat, refer to «BACKREST COVER AND CUSHION, SUPER SPORT SEAT»(ref-522405-S21554523092013011400000) .
Note. Lay plastic film between the seat pan cover and the backrest frame to protect against metal shavings.
| WARNING | Risk of injury! Wear protective goggles. |
Drill out rivet -2-.
Disconnect the electrical connectors -1- and -3- at lumbar support curvature and height adjustment motors.
Free up the electrical wiring harness at the four-way lumbar support -1-.
Scheme 707
Disengage and remove the 4-way lumbar support on the backrest frame -2-.
Engage four-way lumbar support -1- on the backrest frame -2-.
Before securing rivet -4-, a plastic washer -1- must be placed between lumbar support -2- and backrest frame -3-.
Scheme 708
Rivet the four-way lumbar support frame -2- with the backrest frame -3-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Further installation is performed in reverse sequence of removal, but observe the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery GND cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
The following describes the removal and installation of a power standard front seat. The procedure is similar for a comfort front seat.
RIGHT FRONT SEAT VENTILATION CONTROL MODULE (SEAT HEATER FUNCTION INTEGRATED)
Special tools and workshop equipment required
- Trim Removal Wedge 3409
- Fixture for Seat Repair VAS 6136
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Turn the ignition on.
Disconnect the battery Ground (GND) cable with the ignition switched on. Refer to Removal and Installation .
Remove the front seat. Refer to POWER STANDARD FRONT SEAT .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Disconnect the connector -2- right front seat ventilation control module -J799- / -J800- -item 1- by pressing the release -arrow-.
Scheme 709
Release the retaining strap -arrow 1- using the 3409.
Scheme 710
Remove the control module from the bracket -arrow 2-.
Release the tab on the control module -arrow 3- on the mount.
Remove the control module.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Note. Make sure the control module audibly engages into the bracket. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery GND cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to vehicle diagnostic tester.
The seat position sensor removal and installation procedure is the same on all seat versions.
MANUAL SPORT FRONT SEAT
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual sport front seats is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
TRIM, SILL SIDE
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation are similar for a manual sport front seat.
TRIM, TUNNEL SIDE
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
SEAT HEIGHT ADJUSTER
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat. Refer to MANUAL STANDARD FRONT SEAT .
Attach the front seat to the fixture for seat repair VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove tunnel side trim panel. Refer to SILL SIDE TRIM .
Remove the seat angle adjustment handle. Refer to SEAT ANGLE ADJUSTMENT HANDLE .
Remove the shoulder pin -2-.
Scheme 711
Remove the bolt -3-.
Remove the seat angle adjuster -1-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Installation is reverse of removal, but note the following
Always clean the threaded holes for the self-locking bolts, for example, using a thread tap.
Replace the shoulder pin -2- and the bolt -3-.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to the vehicle diagnostic tester.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
The adjusting procedure is described on the basis of the manual standard front seat. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
ENTRY ASSISTANCE CABLE B
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
ENTRY ASSISTANCE RELEASE CABLE A
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
MEMORY STOP
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
SEAT FORWARD/BACK ADJUSTER RELEASE CABLE
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
SEAT PAN UPPER OR LOWER FRAME
Note. There is no separation between the upper and lower seat pan frame on the manual sport front seat
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
SEAT DEPTH ADJUSTER
Special tools and workshop equipment required
- Trim Removal Wedge 3409
- Fixture for Seat Repair VAS 6136
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Manual Sport seat, refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
- Power sport seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Equipment level with storage compartment: remove the storage compartment. Refer to STORAGE COMPARTMENT .
Remove trim. Refer to SEAT DEPTH ADJUSTOR TRIM .
Move the seat depth adjuster all the way forward -arrow-.
Scheme 712
Unclip the tabs -2- using a 3409.
Swivel the support with the seat cushion and seat cover -1- for the seat depth adjuster upward so that the tabs -arrow A- and -arrow B- remain unlocked.
Scheme 713
Note. The illustration shows the upholstery disengaged.
Remove the support with the seat cushion and seat cover for the seat depth adjuster upward and toward the front.
Disengage the tabs -arrow C- on the seat depth adjuster -2- and move the support with the seat cushion and seat cover upward.
Lay the support -2-, seat cushion and seat cover for the seat depth adjustment on the front seat.
Scheme 714
Note. The illustration does not show the seat pan lower frame.
Remove the cushion retaining channels -1, 3, 4- across and at the sides from the seat depth adjustor.
To do this, unclip the retaining channels -1 and 2- in the direction of the -arrow- out from the tabs -3-.
Scheme 715
Remove the bolts -1, 2- and nuts -3- from the seat depth adjuster.
Scheme 716
Unclip the tabs -1 and 3- using a 3409.
Scheme 717
Remove the seat depth adjuster -2- from the lower seat frame upward and forward -arrows-.
Disengage the tabs -4- from the lower seat frame while doing this.
Remove the seat depth adjuster from the front seat.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
| CAUTION | To secure the new bolts, also install nuts on the seat pan side. |
Install a nut -3- on the seat pan side of each bolt -1 and 2- to secure the bolts after installing them.
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again using the vehicle diagnostic tester.
SEAT DEPTH ADJUSTOR TRIM
Special tools and workshop equipment required
- Trim Removal Wedge 3409
- Fixture for Seat Repair VAS 6136
Removing
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat
- Manual Sport seat, refer to «MANUAL STANDARD FRONT SEAT»(ref-522379-S29082603452013011400000) .
- Power sport seat and super sport seat, refer to «POWER STANDARD FRONT SEAT»(ref-522379-S23432344862013011400000) .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Equipment level with storage compartment: remove the storage compartment. Refer to STORAGE COMPARTMENT .
Move the seat depth adjuster all the way forward.
Scheme 718
Unclip the tabs -arrows- on the trim -1- using a 3409.
Remove the trim from the seat depth adjuster.
Installing
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Install in reverse order of removal. Note the following
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to the vehicle diagnostic tester.
LEFT AND RIGHT CABIN HEATER FAN
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
CABIN HEATER BLOWER BRACKET
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
LEFT AND RIGHT CABIN HEATER SWITCHES
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the manual Sport front seat is identical.
The seat position sensor removal and installation procedure is the same on all seat versions.
POWER SPORT FRONT SEAT
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
The adjusting procedure is described on the basis of the manual standard front seat. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Connecting the airbag adapter on the power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation is described for a manual sport front seat is described here. The procedure is similar for the super sport front seat.
Removal and installation is described for a manual sport front seat is described here. The procedure is similar for the super sport front seat.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the headrest guide on a manual Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. Removal and installation of the four-way lumbar support on a power Sport front seat is identical.
The seat position sensor removal and installation procedure is the same on all seat versions.
Removal and installation are described for the standard front seat. The procedure is similar for the super sport front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
SUPER SPORT FRONT SEAT
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. The procedure is similar for the super sport front seat.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. The procedure is similar for the super sport front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. The procedure is similar for the super sport front seat.
The adjusting procedure is described on the basis of the manual standard front seat. The procedure is similar for the super sport front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. The procedure is similar for the super sport front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
The following describes the removal and installation of a manual standard front seat. The procedure is similar for a comfort front seat.
UPHOLSTERY WITH HEADREST WITH LOCKING MECHANISM
The headrest with slide-in locking mechanism is a fixed component of the backrest upholstery. It is not possible to separate the upholstery and the headrest.
Special tools and workshop equipment required
- Fixture for Seat Repair VAS 6136
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling any airbag units (for example, when disconnecting the connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
Remove the front seat. Refer to POWER STANDARD FRONT SEAT .
Attach the front seat to the VAS 6136. Refer to INSTALLING THE FRONT SEAT ON VAS 6136 .
Remove backrest cover panel. Refer to BACKREST COVER .
Remove the backrest cover and cushion/head restraint. Refer to BACKREST COVER AND CUSHION, SUPER SPORT SEAT .
Headrest guide without release button
Press the retaining tabs -arrows- on the headrest guide -1- toward the center of the headrest guide.
Hold the retaining tabs down.
Pull the headrest guide up out of the backrest frame -2-.
Headrest guide with release button
Press the retaining tabs -arrows- on the headrest guide -1- toward the center of the headrest guide.
Hold the retaining tabs down.
Pull the headrest guide up out of the backrest frame -2-.
| WARNING | Follow all safety precautions when working on pyrotechnic components. Refer to RESTRAINT SYSTEM COMPONENTS . Before handling pyrotechnical components (for example, connecting electrical connector), the person handling them must "discharge static electricity". For example, by briefly touching the door striker pin. |
To install, perform the steps used in removal in reverse order. Note the following
Headrest guide without release button
Note. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Ensure retaining tabs -arrows- are engaged in the backrest frame correctly.
Headrest guide with release button
Note. The figure shows the backrest frame of the power front seat. The backrest frame of the super sport front seat is similar. The only difference is the additional bracket in the top area. When sliding the headrest guide -1- in, make sure the tab -3- engages correctly on the backrest frame -2-. Ensure retaining tabs -arrows- are engaged in the backrest frame correctly.
Continuation for headrest guide without and with release button
Note. Make sure the connectors are installed all the way in and are secure.
| WARNING | Connect the battery with the ignition switched on. Pyrotechnic components could deploy after connecting the battery if they were not repaired correctly. Individuals must not be inside the vehicle when connecting the battery. |
Connect the battery Ground (GND) cable with the ignition turned on. Refer to Removal and Installation .
Note. If the airbag indicator lamp -K75- indicates a fault after installation, the Diagnostic Trouble Code (DTC) memory must be checked, deleted and checked again. Refer to the vehicle diagnostic tester.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. The procedure is similar for the super sport front seat.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. The procedure is similar for the super sport front seat.
SEAT CUSHION EXTENSION
Removal and installation of the trim on a manual Sport front seat is described here. The procedure is similar for the super sport front seat.
SEAT CUSHION EXTENSION TRIM
Removal and installation of the trim on a manual Sport front seat is described here. The procedure is similar for the super sport front seat.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. The procedure is similar for the super sport front seat.
Removal and installation of the four-way lumbar support on a power Standard front seat is described here. The procedure is similar for the super sport front seat.
The seat position sensor removal and installation procedure is the same on all seat versions.
Scheme 719
Tilt the front seat backrests as far forward as possible.
Move the front seats as far forward as possible.
Reach under the seat frame with both hands on one side of the seat.
Pull the bench seat -1- up forcefully with both hands -A arrows- so the seat frame -2- on the bench seat disengage from the mounting -3-.
Repeat the procedure on the other side of the bench seat -arrows B-.
Vehicles with seat heating: disconnect the seat heating connector
Remove the bench seat from vehicle.
Installation is reverse of removal, but note the following
Make sure the eyelets on the seat bench correctly fit around the connecting tube on the backrest frame.
Press on the rear seat bench downward into the mount until it audibly engages.
Note. Make sure the seat heating electrical collections slide on and engage audibly.
Scheme 720
Remove the seat bench. Refer to BENCH SEAT .
Remove the molding -2- on both side from the center storage compartment mounting -arrow- -1-.
Remove the bolts -1- and -3-.
Scheme 721
Remove the center storage compartment -2- on the seat frame -arrows-.
Remove the center storage compartment from the seat frame.
Installation is reverse of removal, but note the following
When installing, make sure all the tabs slide onto the seat frame and the center storage compartment engages completely.
Align the cover molding to the center storage compartment and then clip the cover into the center storage compartment mount.
Make sure the covers are secured on the center storage compartment without wrinkles.
SIDE UPHOLSTERY
Note. Removal and installation are same for right and left.
Scheme 722
Remove the rear bench seat. Refer to BENCH SEAT .
Remove the nut -2-.
Remove the lower side upholstery -1- forward from the threaded pin.
Pull the side upholstery downward -arrow- and remove it.
REAR BACKREST
Note. The split rear seat backrest cannot be removed or installed separately.
| CAUTION | Do not load the rear seat backrest when it is folded down. |
Tilt the front seat backrests as far forward as possible.
Move the front seats as far forward as possible.
Remove the seat bench. Refer to BENCH SEAT .
Remove the rear belt latch. Refer to REAR BELT LATCH .
Remove the side cushion. Refer to SIDE UPHOLSTERY .
Remove the front luggage compartment floor covering. Refer to FRONT LUGGAGE COMPARTMENT COVERING .
Unlock the left and right rear seat backrest and fold them forward.
Remove the backrest frame bolts -1- and -2-.
Scheme 723
Disengage the backrest frame from the threaded pin and remove the rear seat backrest -3- from the vehicle.
| CAUTION | Do not load the rear seat backrest when it is folded down. |
Mount the backrest frame on the threaded pin and tighten the screws hand-tight.
Fold the left and right rear seat backrests back up and lock them.
Tighten the bolts -1-.
Unlock the left and right rear seat backrest and fold them forward.
Tighten bolt -2-.
Further installation is performed in the reverse order of removal.
STRIKER PIN COVER
Note. Removal and installation are same for right and left.
Special tools and workshop equipment required
- Pry Lever - Rmv Outside Mirror 80 - 200
Scheme 724
Tilt the front seat backrests as far forward as possible.
Move the front seats as far forward as possible.
Unlock the rear seat backrest and fold it forward.
Pry the cover -2- off the rear seat backrest striker pin -1- using the 80 - 200 -arrows-.
Position the striker pin cover on the bracket and press on it until it audibly engages.
Scheme 725
Remove the rear seat backrest. Refer to REAR BACKREST .
Remove the upholstery around the screws and move it to the side. Refer to REAR SEAT BACKREST COVER AND CUSHION .
Remove the backrest frame bolts on the back of the frame -4- and -5- for the backrest shell.
Move the cover and cushion to the side and remove the screws -1- and -3- on the backrest shell.
Remove the rear seat backrest -2- with the cover and cushion upward and out of the frame guides.
Repeat the same process on the 2nd backrest.
To install, perform the steps used in removal in reverse order.
BACKREST PANEL
Note. The backrest shell is removed and installed the same way the backrest frame is.
Remove the cover and cushion on the rear seat backrest. Refer to REAR SEAT BACKREST COVER AND CUSHION .
Remove the rear seat backrest from the backrest frame. Refer to REAR SEAT BACKREST, REMOVING FROM BACKREST FRAME .
To install, perform the steps used in removal in reverse order.
STRIKER PIN
Note. Removal and installation are same for right and left.
Scheme 726
Remove the cover and the cushion. Refer to REAR SEAT BACKREST COVER AND CUSHION .
Remove the bolts -2 through 5- and the striker pin -1-.
To install, perform the steps used in removal in reverse order.
REAR SEAT BACKREST RELEASE LEVER
Note. Removal and installation are same for right and left.
Special tools and workshop equipment required
- Trim Removal Wedge 3409
Scheme 727
Pull the lever -1- and unlock the rear seat backrest.
Hold the level pulled and remove the expanding rivet -3- with a screwdriver.
Pry out the release lever -2- using the 3409 -arrow- and remove it.
Unclip the release cable -2- from the rear seat backrest release lever -1-.
Scheme 728
Disengage the cable ball stud -3- and remove the release lever.
To install, perform the steps used in removal in reverse order.
REAR SEAT BACKREST LOCK
Note. Removing and installing the left lock is described. Removing and installing the right lock is similar.
Scheme 729
Tilt the front seat backrests as far forward as possible.
Move the front seats as far forward as possible.
Unlock the rear seat backrest and fold it forward.
Remove the screws -3- on the lock -1-.
Remove the lock and disengage the cable -2- on the cable bracket.
To install, perform the steps used in removal in reverse order.
RELEASE
Note. Removing and installing the left cable is described. Removing and installing the right cable is similar.
Remove the lock. Refer to REAR SEAT BACKREST LOCK .
Remove the rear seat backrest release lever. Refer to REAR SEAT BACKREST RELEASE LEVER .
Remove the luggage compartment side trim. Refer to LUGGAGE COMPARTMENT SIDE TRIM .
Remove the screws -3- and -4- on the guide rail.
Scheme 730
Note. Push the convertible top compartment slightly downward and remove the screw -3- from the inside of the convertible top compartment enclosure.
Remove the cable -1- from the brackets -arrows-.
Scheme 731
To install, perform the steps used in removal in reverse order.
Scheme 732
| WARNING | Follow the safety precautions for the rollover protection. Refer to ROLLOVER PROTECTION SAFETY PRECAUTIONS . |
Open the convertible top until the displayed position of the top and the convertible top compartment cover is reached.
Support the convertible top with a suitable wood stick.
Disconnect the Ground (GND) cable on the battery. Refer to Removal and Installation .
Remove the screws -2- and remove the head restraint -1- and bracket.
Scheme 733
| WARNING | Follow the safety precautions for the rollover protection. Refer to ROLLOVER PROTECTION SAFETY PRECAUTIONS . |
Installation is reverse of removal, but note the following
| WARNING | Make sure no one is standing near the rollover protection when reconnecting the battery. Stand at least 1 meter away. |
Connect the GND cable on the battery. Refer to Removal and Installation .
ALWAYS perform an output diagnostic test under "Guided Functions" after repairing the rollover protection and only after all work procedures are completed (also if a new rollover protection was installed). Refer to Vehicle diagnostic tester.
REAR HEADREST POP RIVET NUT
Special tools and workshop equipment required
- Pop Rivet Pliers VAS 5072
- Drill
- 6.5 mm drill bit
- Protective goggles
| WARNING | Follow the safety precautions for the rollover protection. Refer to ROLLOVER PROTECTION SAFETY PRECAUTIONS . |
Open the convertible top until the displayed position of the top and the convertible top compartment cover is reached.
Support the convertible top with a suitable wood stick.
Remove the rear head restraint. Refer to REAR HEADREST .
Coat the 6.5 mm drill with grease so that the drill shavings will stick to it.
| WARNING | Eye injury risk. Wear protective goggles! |
Remove the old pop rivet nuts.
Clean up any drill shavings with a vacuum cleaner.
Scheme 734
Rivet in the new pop rivet nuts using the VAS 5072.
Install the rear head restraints. Refer to REAR HEADREST .
| WARNING | Follow the safety precautions for the rollover protection. Refer to ROLLOVER PROTECTION SAFETY PRECAUTIONS . |
Installation is reverse of removal, but note the following
| WARNING | Make sure no one is standing near the rollover protection when reconnecting the battery. Stand at least 1 meter away. |
Connect the Ground (GND) cable on the battery. Refer to Removal and Installation .
ALWAYS perform an output diagnostic test under "Guided Functions" after repairing the rollover protection and only after all work procedures are completed (also if a new rollover protection was installed). Refer to the vehicle diagnostic tester.