DISASSEMBLY
Note. Intake valve rocker assembly cannot be disassembled.
- Remove the exhaust valve rocker arm from the rocker shaft. NOTE: Keep all the removed parts in order for re-installing in their original positions.
- Remove the nut and adjusting screw from exhaust valve rocker.
ASSEMBLY
Note. Intake valve rocker assembly cannot be disassembled.
- Install the adjusting screw and nut to the exhaust valve rocker.
- Insert the exhaust valve rocker arm to rocker shaft. NOTE: Valve rocker arms, and rocker shaft have identification marks. Make sure the parts with same markings are properly assembled.
INTAKE VALVE ROCKER ASSEMBLY
- If the roller or valve contact surface of valve rocker arm is worn or dented excessively, replace the valve rocker assembly.
- Check that the valve rocker arm roller rotates smoothly. If not, replace the valve rocker assembly.
Scheme 188
Scheme 189
- Measure the inner diameter of valve rocker arm and outer diameter of valve rocker shaft, and confirm the difference (oil clearance) between the two values. Clearance between arm and shaft: Standard: 0.020 - 0.054 mm (0.0008 - 0.0021 in)
- If the oil clearance exceeds the limit, replace the valve rocker arm or shaft, whichever shows the greater amount of wear. Rocker arm inside diameter: 22.020 - 22.041 mm (0.8669 - 0.8678 in) Rocker shaft diameter: 21.987 - 22.000 mm (0.8656 - 0.8661 in)
- If the roller or valve contact surface of valve rocker arm is worn or dented excessively, replace the valve rocker arm.
- Check that the valve rocker arm roller rotates smoothly. If not, replace the valve rocker arm.