Contents Wiring diagrams Section: Diesel Engine All sections

Special Service Tools Opel Zafira B

Diesel Engine 9 illustrations
KM-135Adapter
To measure engine oil pressure in conjunction with KM-498-B
KM-301Gauge Bar
To measure valve and piston projection
KM-313Slide Hammer
To pull left axle shaft from transmission in conjunction with KM-902
KM-328-BRemover
To remove injection nozzles from cylinder head in conjunction with KM-931
KM-348Spring Compressor
To compress valve springs in conjunction with KM-653-A
KM-412Engine Overhaul Stand
To hold the removed engine
KM-412-8-AAdapter
To receive engine in conjunction with KM-412-16 and KM-412
KM-412-16Adapter
To receive engine in conjunction with KM-412-8-1 and KM-412
KM-470-BAngular Torque Wrench
To tighten cylinder head bolts
KM-471Adapter
To check pressurised cooling system in conjunction with cooling system tester
KM-498-BOil Pressure Manometer
To check engine oil pressure in conjunction with KM-135
KM-523Remover/Installer
To install crankshaft seal ring with Handle KM-523-1 in conjunction with KM-934
KM-533-BConnecting Piece
To check compression in conjunction with KM-928
MKM-571-BDial Gauge
To check various components
MKM-596-ATemperature Gauge
To measure oil temperature
MKM-604-DTorx Bit and Socket Set
To remove/install Torx bolts
KM-609Electronic Kit I
To diagnose electrical and electronic systems
MKM-610Torque Wrench, 1/2"
Range 30 – 130 Nm / 22 – 96 lbf. ft,
MKM-611Torque Wrench, 3/8"
Range 10 – 60 Nm / 7 – 44 lbf. ft,
KM-652Flywheel Locking Device
To lock flywheel or drive disc
KM-653-AAdapter
To tension valve springs in conjunction with KM-348
MKM-667-APressure and Vacuum Pump
To check for leaks in vacuum unit
MKM-669Torque Wrench, 1/2"
Range 50 – 300 Nm / 37 – 221 lbf. ft,
KM-717Removing Pliers
To remove plug for glow plugs
KM-735Guide Drift
To centre clutch (F23)
KM-796-ADismantler
To open fuel system quick release fittings
KM-845Suction Device
To remove the hydraulic valve lifters
MKM-883-1Engine Bridge
To hold/lift the engine in conjunction with MKM-883-4
MKM-883-4Hook
To hold/lift the engine in conjunction with MKM-883-1
MKM-6086Valve spring - Lever - Automatic
Valve Springs and Valve Spring Keepers, Remove and Install
KM-904Base Frame
To remove and install various vehicle components with additional adapters
KM-927Positioning Pin
To lock injection pump in TDC position
KM-928Adapter
To check compression pressure in conjunction with KM-533-B
KM-929Positioning Pin
To lock crankshaft in 1st cylinder TDC position
KM-930Holding Wrench
To keep the torsional vibration damper fixed when removing or installing the fastening bolt
KM-931Remover
To remove injection nozzle in conjunction with KM-328-B
KM-932Locking Tool
To lock camshaft in 1st cylinder TDC position
KM-933Adjuster
Simplex chain /installation of sprocket
KM-934Installer
To install crankshaft rear seal ring with KM-523-1
KM-935Installer
To install crankshaft front seal ring
KM-946Protective caps
Valve Springs and Valve Spring Keepers, Remove and Install
KM-977-1Bracket
To remove and install torsional vibration damper
KM-980Remover/Installer
To remove/install sheathed glow plugs
KM-6000Centring Tool
To remove and install front axle in conjunction with KM-904
KM-6001-AEngine Mount
To align engine to body in conjunction with KM-6173
KM-6015Closure Plug
To close fuel lines (diesel feed line)
KM-6042Remover
To remove transmission cables from shift guide lever assembly (F 23)
KM-6154Protective caps
Sealing the wiring harness bushes on the injection pump (VP 44 PSG 16)
KM-6173Engine Mount
To support engine on front axle body in conjunction with KM-6001-A
KM-6318Installer
Installing the injection nozzle traverse
KM-6320Closure Plug
Closing the fuel lines