Contents Wiring diagrams Section: Diesel Engine All sections

Recommended Torque Values Opel Zafira B

Nm
Cover to cylinder head cover8
Exhaust gas recirculation valve on intake manifold - upper part8
Drive disc to crankshaft60 3)
Starter to cylinder block45
Exhaust manifold to cylinder head22 1)
Fastening bolt, oil dipstick guide tube8
Damper (tensioner) to auxiliary aggregates support20
Differential cover on differential housing20 + 30° 2)
Damper (tensioner) to tensioner20
Cover (oil pump) to timing case8
Timing case cover (injection pump) to timing case6
Torsional vibration damper to crankshaft150 + 45° + 15° 3)
Throttle valve connection on intake manifold5
Thrust plate to flywheel15
Dynamic oil level control to oil pan8
Upper part of intake manifold to lower part of intake manifold8
Lower part of intake manifold to cylinder head22 1)
Injection line to injection nozzle30
Injection line to injection pump30
Injection pump to cylinder block25
Accelerator pedal to bulkhead cover plate6
Duplex timing chain guide rail to timing case8
Simplex timing chain guide rail to timing case8
Guide rail and chain tensioner on differential9
Alternator to alternator bracket (coolant flange)35
Transmission to cylinder block60
Glow plugs to cylinder head10
Left engine damping block support to transmission35
Engine damping block support to timing case50
Injection pump bracket to injection pump20
Fuel injection pump bracket to cylinder block20
Alternator bracket to cylinder head20
Rear engine damping block bracket to transmission80
Engine damping block bracket to engine damping block support (left)55
Engine damping block bracket to engine damping block support (right)55
Engine damping block bracket to engine damping block (left)55
Engine damping block bracket to engine damping block (right)55
Crankshaft pulse pick-up to cylinder block8
Ribbed V-belt tensioner to auxiliary aggregates support42
Chain wheel on differential gear shaft unit90 + 30°
Refrigerant line to receiver-dryer20
Refrigerant line to refrigerant line intake side (air cleaner housing)20
Fuel line to injection pump25
Coolant pump to timing case20
Coolant pipe to automatic transmission (M10)35
Coolant pipe to manual transmission (M8)20
Coolant pipe to cylinder block35
Crankshaft bearing bridge to cylinder block20
Crankshaft bearing cap to cylinder block90 + 60° + 15° 3)
Charge air pipe to turbocharger8
Charge air pipe to cylinder head cover3
Fan housing to radiator5
Air cleaner housing to body5
Solenoid valve for exhaust gas recirculation to wheel well4
Charge control solenoid valve to wheel well4
Switchover valve solenoid valve to wheel well4
Rear engine damping block to bracket55
Rear engine damping block to front axle body55
Engine damping block (left) to body20
Right engine damping block to body35
Front engine damping block to transmission60
Front engine damping block to front axle body55
Engine transport shackle to cylinder head20
Camshaft bearing caps to cylinder head15
Camshaft pulley to camshaft90 + 60° + 30° 3)
Oil drain plug to oil pan10
Oil pressure switch to cylinder block30
Oil filter housing to cylinder block20
Oil dipstick guide tube to cylinder block8
Turbocharger oil return line to turbocharger8
Turbocharger oil return line to cylinder block20
Oil intake pipe to oil pan8
Oil spray nozzles to cylinder block22
Turbocharger oil feed line to turbocharger20
Turbocharger oil feed line to cylinder block20
Oil pan to transmission housing (M10)40
Oil pan to transmission housing (M8)20
Oil pan to cylinder block20
Swing arm to spring strut65
Con-rod bearing cap to con-rod35 + 45° + 15° 3)
Wheel to wheel hub110
Pulley to coolant pump20
Hose clamps for air intake and charge air hoses3.5
Flywheel to crankshaft45 + 30° + 15° 3)
Atmospheric pressure sensor on bracket4
Coolant temperature sensor to cylinder head18
Charge pressure sensor on throttle valve connection8
Charge pressure sensor to upper part of intake manifold8
Simplex injection pump sprocket to injection pump28
Timing case to cylinder block20
Timing chain tension rail to cylinder block20
Starter support to starter7
Starter support to cylinder block25
Exhaust manifold support to exhaust manifold25
Exhaust manifold support to cylinder block25
Thermostat housing to cylinder head8
Injection nozzle traverse to cylinder head2)
Return manifold to turbocharger30
Ribbed V-belt guide roller to support35
Switchover valve vacuum unit to lower part of intake manifold8
Lower alternator fastening bolt to timing case35
Lower radiator bracket to front axle body15
Vacuum pump to cylinder head8
Condenser to radiator5
Closure bolt (duplex chain tensioner) to timing case60
Closure bolt (simplex chain tensioner) to timing case60
Closure plug for oil pressure regulation valve to timing case40
Safety valve closure bolt (oil pump)50
Front axle body to body (all bolts)90 + 45° + 15° 3)
Front exhaust pipe to exhaust manifold20
Auxiliary fan housing to radiator/ condenser5
Intermediate spindle to steering intermediate spindle22
Cylinder head to timing case20 + 30° + 5° 3)
Cylinder head to cylinder block25 + 65° + 65° + 65° + 65° + 15° 3)
Cylinder head cover to cylinder head8

1

) Use new fastening nut(s)/

2

) Tighten new fastening bolt using Torx socket and extension (without handle and ratchet), then turn fastening bolt a further 360°.

3

) Use new fastening bolt(s).