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How to Replace the Piston Opel Zafira B

Diesel Engine 2 illustrations ~175 words

Remove

Remove piston with con-rod – see operation "Piston with Con-rod, Remove and Install",

Before removing the piston pin (2) note the installation position of the con-rod (5) to the piston (4) – bead (6) on con-rod faces in the opposite direction to the arrow (3) on the piston head,

Remove retaining ring (1) from the piston boss with suitable tool – slide piston pin from piston and con-rod by hand,

Install

Coat piston pin with engine oil,

Press piston pin by hand into piston and con-rod until the ring groove is freely accessible,

Note the installation position of the con-rod in respect of the piston – bead on con-rod faces in the opposite direction to the arrow on the piston head - see illustration F 9818.

Insert retaining ring (1) in ring groove of piston,

Note length of ring gap – ring gap must be within the region of dimension I,

Dimension I = max. 30°,

Install piston with con-rod – see operation "Piston with Con-rod, Remove and Install",