| Engine | (X20 DTL, Y 20 DTH, Y 22 DTR | ||||
|---|---|---|---|---|---|
| Timing chain | |||||
| No. of links simplex chain | 80 | ||||
| Number of links in duplex chain | 78 | ||||
Contents
Wiring diagrams Section: Diesel Engine- Air Mass Meter, 4 Cylinder Diesel
- Battery / Starter, Diesel (Current Measurement)
- Compression 4-cylinder, Diesel
- Crankshaft Impulse Sensor, Diesel
- Diesel Glow Plugs (Current Measurement), 4 Cylinder
- Fuel Cooling System Y 22 DTR
- OHC 16V Diesel Engine Y 22 DTR
- Load Pressure Sensor, PSG16, Denso 0100, Dde 4.0, G9T 750, G9U 754,Z13DT, Z19DT(H), Z20LEL
- Pedal Position Single Signal, Astra-G/zafira, Diesel (MY 2000)
- Exhaust Gas Recirculation Valve Without Feedback, All Diesel exceptZ13DT
- Pedal Position Double Signal, Diesel (MY2002, MY 2003 and MY2004)
- Exhaust Gas Recirculation Valve, PSG16
- Engine Compartment Overview, X 20 DTL
- Y 20 DTH Engine from MY 2003
- OHC 16-V Diesel Engine - Y 20 DTH- All Vehicle Types
- Engine Specifications - Y 20 DTH - All Vehicle Types
- View of Engine, Intake Side (Y 20 DTH - All Vehicle Types)
- View of Engine, Exhaust Side (Y 20 DTH - All Vehicle Types)
- Injection Pump - Y 20 DTH - All Vehicle Types
- Block Diagram - Y 20 DTH - All Vehicle Types
- Diesel Engines Y 20 DTL, Y 20 DTH, Y 22 DTH, Y 22 DTR (Cylinder Block with Coolant Drain Screws - All Vehicle Types)
- Oil Escaping Between Engine Block and Transmission
- Ribbed V Belt Makes Squeaking Noises
- Turbocharger Hose Clamps Become Loose with Time
- Loss of Power, Jerky Power Fluctuations
- Engine Identification / Engine Number - OHC 16V Turbo Diesel Engine (X 20 DTL, Y 20 DTH, Y 22 DTR)
- Laying Vacuum Lines in the Engine Compartment (X 20 DTL, Y 20 DTH Up to MY 2003)
- How to Check the Ribbed V-Belt Tensioner
- How to Check (X 20 DTL the Compression (Y 20 DTH Up to MY 2003))
- How to Check the Pressure Loss
- How to Measure the Oil Temperature
- How to Check the Oil Pressure
- How to Measure the Oil Consumption
- Engine, Lock at 1st Cylinder TDC (Timing, Check)
- How to Adjust the Timing (Option 1: Injection Pump Locking Pin Cannot Be Inserted Cannot Be Inserted)
- Option 2: Camshaft Test Gauge Cannot Be Inserted, Timing
- How to Check for Leaks the Low Pressure System
- Illustration Air Ducts, X 20 DTL Cleaner Housing, Air Ducts
- How to Remove and Install the Air Cleaner Housing
- How to Remove and Install the Resonator
- How to Remove and Install the Ribbed V-Belt
- How to Remove and Install the Ribbed V-Belt Tensioner Assembly
- How to Remove and Install the Timing Case Cover
- How to Remove and Install the Simplex Timing Chain Guide Rail
- How to Remove and Install the Simplex Injection Pump Gear, Remove and Install / Simplex Timing Chain
- How to Remove and Install the Simplex Chain Tensioner
- How to Remove and Install the Duplex Chain Tensioner
- How to Replace / Seal Ring the Seal Ring in Timing Case (Crankshaft, Front, Replace)
- How to Remove and Install the Timing Case
- How to Remove and Install the Cylinder Head Cover
- How to Remove and Install the Vacuum Pump
- How to Remove and Install (X 20 DTH the Intake Manifold - Upper Part (Y 20 DTH Up to MY 2003))
- How to Remove and Install the Intake Manifold - Lower Part
- How to Remove and Install the Exhaust Manifold with Turbocharger
- How to Remove and Install the Camshaft
- How to Remove and Install the Valve Bridges
- How to Remove and Install the Hydraulic Valve Lifter
- How to Remove and Install the Cylinder Head
- Cylinder Head, Disassemble and Assemble
- How to Remove and Install the Flywheel
- How to Replace the Seal Ring - Rear Crankshaft
- How to Replace the Con-Rod Bearing
- How to Check (Determine Bearing Clearance with Plastigage) the Con-Rod Bearing Clearance
- How to Check (Determine Bearing Clearance with Micrometer and Inside Micrometer) the Con-Rod Bearing Clearance
- How to Remove and Install the Piston with Con-Rod
- How to Remove and Install the Piston Rings
- How to Replace the Piston
- How to Remove and Install the Crankshaft
- How to Check the Crankshaft, Check / Crankshaft End Play
- How to Check the Crankshaft Out-Of-Round
- How to Check (Determine Bearing Play with Plastigage) the Crankshaft Bearing Play
- How to Check (Determine Bearing Clearance with Micrometer and Inside Micrometer) the Crankshaft Bearing Clearance
- How to Check for Plane Surface the Cylinder Block
- Engine Oil with Oil Filter Change (Oil Circuit)
- How to Remove and Install the Oil Pressure Switch
- How to Remove and Install the Oil Filter Housing (Heat Exchanger)
- How to Remove and Install the Oil Pan
- How to Remove and Install the Oil Intake Pipe
- How to Remove and Install the Dynamic Oil Level Control
- How to Remove and Install the Oil Pressure Regulating Valve
- How to Remove and Install the Safety Valve
- How to Remove and Install the Oil Pump
- How to Remove and Install Install the Oil Spray Nozzles
- How to Top Up and Bleed the Cooling System
- How to Check for Leaks the Cooling System
- How to Check for Leaks the Engine ((CO Content in Cooling System))
- How to Remove and Install the Thermostat/thermostat Housing (Radiator)
- How to Remove and Install the Alternator Bracket (Coolant Flange)
- How to Remove and Install the Coolant Pump
- How to Remove and Install the Fan Motor
- How to Remove and Install (Without Air Conditioning) the Auxiliary Fan Motor
- How to Remove and Install (With Air Conditioning) the Auxiliary Fan Motor
- How to Remove and Install (Without Air Conditioning) and Install (Without Air Conditioning) the Radiator
- How to Remove and Install the Radiator (With Air Conditioning)
- How to Remove and Install the Coolant Pipe
- How to Remove and Install the Heat Exchanger
- How to Remove and Install the Control Unit - Cooling Module
- How to Remove and Install the Front Engine Damping Block
- How to Remove and Install the Rear Engine Damping Block
- How to Remove and Install the Engine Damping Block, Left
- How to Remove and Install the Engine Damping Block, Right
- How to Remove and Install (X 20 DTL the Engine (Y 20 DTH Up to MY 2003))
- Engine to Engine Assembly Stands (Km- 412), Attach
- Engine from Engine Assembly Stands (Km- 412), Detach
- How to Replace the Motor with Replacement Motor
- How to Remove and Install (X 20 DTL the Injection Lines (Y 20 DTH Up to MY 2003) System)
- How to Remove and Install the Injection Nozzle Traverse
- How to Remove and Install Install the Injection Nozzles
- How to Remove and Install the Fuel Injection Pump
- How to Remove and Install 15 M the Crankshaft Pulse Pick-Up
- How to Remove and Install the Coolant Temperature Sensor
- How to Remove and Install (X 20 DTL the Charge Pressure Sensor (Y 20 DTH Up to MY 2003))
- How to Remove and Install the Hot Film Mass Air Flow Meter
- How to Remove and Install the Oil Temperature Sensor
- How to Remove and Install the Engine Control Unit
- How to Remove and Install the Charge Pressure Control Solenoid Valve
- How to Remove and Install the Switchover Valves Solenoid Valve
- How to Remove and Install the Switchover Valves Vacuum Unit
- How to Remove and Install the Exhaust Gas Recirculation Solenoid Valve
- How to Remove and Install the Glow Plugs
- How to Remove and Install Turbocharging System the Return Manifold
- How to Remove and Install the Turbocharger
- How to Remove and Install the Turbocharger Oil Feed Line
- How to Remove and Install the Oil Return Line - Turbocharger
- How to Remove and Install the Alternator
- How to Remove and Install the Starter
- How to Remove and Install the Accelerator Pedal Module with Pedal Position Sensor
- How to Remove and Install the Immobiliser Control Unit
- Special Service Tools
- Sealants, Lubricants and Locking Compounds
- Specifications Technical Data
- Checking and Adjustment Values
- Ribbed V-Belt
- Engine Timing
- Cooling System
- Oil Circuit
- Cylinder Head
- Crank Drive, Cylinder Block
- Engine Management
- Recommended Torque Values
- How to Remove and Install the Oil Dipstick Guide Tube
- Illustration, Air Duct, Y 20 DTH Up to MY 2003
- How to Remove and Install the Intercooler
- How to Remove and Install the Cylinder Head Attaching Parts
- Laying Vacuum Lines in the Engine Compartment (Y 22 DTR Up to MY 2003)
- How to Check (Y 20 DTH from MY 2003 the Compression (Y 22 DTR))
- How to Remove and Install (Y 20 DTH from MY 2003 the Intake Manifold - Upper Part (Y 22 DTR))
- How to Remove and Install (Y 20 DTH from MY 2003 the Throttle Valve Connection (Y 22 DTR))
- How to Remove and Install the Differential Gear Shaft Unit
- How to Dismantle and Assemble the Differential (Differential Gear Shaft Unit)
- How to Remove and Install the Coolant Return Pipe
- How to Remove and Install (Y 20 DTH from MY 2003 the Engine (Y 22 DTR))
- How to Remove and Install(Y 20 DTH from MY 2003 the Injection Lines (Y 22 DTR))
- How to Remove and Install (Y 20 DTH from MY 2003 the Charge Pressure Sensor (Y 22 DTR))
- How to Remove and Install (Y 22 DTR Up to MY 2003) the Atmospheric Pressure Sensor
- How to Remove and Install the Solenoid Valve - Vacuum Tank
- How to Remove and Install the Vacuum Tank
- Laying Vacuum Lines in the Engine Compartment (Y 20 DTH from MY 2003)
- Laying Vacuum Lines in the Engine Compartment (Y 22 DTR from MY 2003)
- Illustration, Air Duct, Y 20 DTH from MY 2003, Y 22 DTR
- Replace Valve Stem Seals
- Check and Align Cylinder Head and Attachments - Overhaul Cylinder Head
- How to Remove and Install the Drive Disc
- Repair Engine Using a Part-Engine
- ABS 5.3
- ABS 5.3/TC/ESP
- Accessories
- Adhesive Foiles
- Air Conditioning
- Airbag
- Antenna
- Anti-Theft Warning System-S
- Automatic Transmission Front Wheel Drive
- Battery
- Board Computer
- Body Equipment
- Brake Hydraulics, Brake Lines
- Brakes
- Central Door Locking System
- Central Electrics
- Central Locking with Atws (Electronic)
- Check Control
- Clutch
- Clutch and Transmission
- Cng
- Communication / Navigation
- Connector pinouts
- Cooling System
- Corrosion Protection
- Diesel Engine
- DOHC Petrol Engine
- Ecc Electronic Climate Control
- Ehps - Electrical Hydraulic Power Steering
- Electrical Equipment and Instruments
- Electrical Socket Front/ Rear
- Electrical Window Winders
- Electronic Cruise Control
- Electronic Traction Control
- Engine and Engine Aggregates
- Engine Electrics
- Exhaust System
- Fittings, Hinges, Locks
- Frame
- Front End
- Front Wheel Brake
- Front Wheel Suspension
- Front Wheel Suspension, Wheels and Tyres
- Fuel and Exhaust System
- Fuel Injection Systems
- Fuel System
- Fuse Box
- General Vehicle Information
- Glass, Window Guides, Window Winders
- Glassfibre Parts (Bolted)
- Graphic Info Display
- Headlamps, Lamps and Horn
- Heating, Ventilation
- Heating, Ventilation, Air Conditioning (HVAC)
- Immobiliser
- Info Display Ccrt 700
- Instruments, Telltales
- Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Manual Transmission Front Wheel Drive
- Mid (Multi Info Display)
- Multitimer
- Other Accessories
- Outside Rear View Mirror
- Paint
- Painting Repair Operations
- Painting Repair System
- Parkpilot
- Radiator Grille
- Radio
- Rear Axle and Rear Wheel Suspension
- Rear Axle Front Wheel Drive
- Rear Wheel Brake
- Roof Luggage Carrier (Railing)
- Seat Heating Systems
- Seats, Upholstery, Inner Trim Panels
- Secondary Air Injection
- Service Brake, Parking Brake
- Sheet Metal Parts (Bolted)
- Sheet Metal Parts (Cement and Seal)
- Sheet Metal Parts (Welded)
- Sliding Roof
- Steering
- Steering Gear
- Steering Intermediate Shaft
- Steering Linkage
- Steering Wheel - Steering Column
- Switches, Control Unit, Relays, Ignition Lock
- TID (Triple Info Display)
- Trailer Hitch
- Trim Panels, Radiator Grille, Spoiler
- Trim Strips, Lettering, Coverings
- Turbo-Charging
- Wheels and Tyres
- Windscreen Wash/wipe System, Heated Screen
- Wiring Harnesses
- Xenon Control Unit (Headlamp Range Control)