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How to Remove and Install the Intercooler Opel Zafira B

Diesel Engine 2 illustrations ~119 words

Remove

Remove charge air hoses (1) and (2) from intercooler,

Remove front panelling – see operation "Front Panelling, Remove and Install" in group "A",

Remove impact absorber – see operation "Front Member (Impact Absorber), Detach and Reattach" in group "A",

Remove fastening bolts (3) and detach intercooler from radiator,

When replacing the intercooler: reinstall necessary attaching parts,

Install

Attach intercooler to radiator,

Install front member (impact absorber) – see operation "Front Member (Impact Absorber), Replace" in group "A",

Install front panelling – see operation "Front Panelling, Remove and Install" in group "A",

Attach charging air hoses to intercooler - ensure that lug (2) engages in groove (1) - tightening torque 3.5 Nm.