Turbocharger Installation Opel GT II

Turbocharger Installation

1. Install a new turbocharger oil return pipe gasket.
2. Install the turbocharger oil return pipe into the engine block.
3. Attach the positive crankcase ventilation (PCV) hose and fitting with O-ring from the camshaft cover to the turbocharger.
4. Install the PCV hose fitting bolt and tighten to 10 N·m (89 lb in).
5. Lubricate the O-ring on the turbocharger oil return pipe with clean engine oil.
6. Install the turbocharger oil return pipe bolts and tighten to 10 N·m (89 lb in).
7. Install a new turbocharger gasket.
8. Install the turbocharger.
9. Install the turbocharger nuts.
10. Install the turbocharger brace.
11. Install the turbocharger brace nut and tighten to 50 N·m (37 lb ft).
12. Install the catalytic converter bracket.
13. Install the catalytic converter bracket bolt and nut and tighten to 50 N·m (37 lb ft).
14. Install the turbocharger coolant feed pipe.
15. Install the turbocharger coolant feed pipe gaskets.
16. Install the turbocharger coolant feed pipe bolts.
17. Connect the positive crankcase ventilation (PCV) and hose assembly.
18. Install the turbocharger air cooler outlet pipe.
19. Install the turbocharger air cooler outlet pipe bolts and tighten to 25 N·m (18 lb ft).
20. Install the turbocharger coolant return pipe.
21. Install the turbocharger coolant return pipe gaskets.
22. Install the turbocharger coolant return pipe bolts and tighten to 20 N·m (15 lb ft).