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Contents Section: Engine Mechanics - 2.0L All sections

Thread Repair Specifications Opel GT II

Engine Mechanics - 2.0L 16 illustrations ~178 words

Thread Repair Specifications

Table 1:Engine Block - Front View
Table 2:Engine Block - Back View
Table 3:Engine Block - Right Side View
Table 4:Engine Block - Bottom View
Table 5:Engine Block - Left Side View
Table 6:Engine Block - Top View
Table 7:Lower Crankcase - Front View
Table 8:Lower Crankcase - Back View
Table 9:Lower Crankcase - Bottom View
Table 10:Lower Crankcase - Right View
Table 11:Lower Crankcase - Left View
Table 12:Cylinder Head - Top View
Table 13:Cylinder Head - Intake Manifold Deck View
Table 14:Cylinder Head - Exhaust Manifold Deck View
Table 15:Cylinder Head - Front View
Table 16:Cylinder Head - Back View

Engine Block - Front View

Engine Block - Front View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M8 x 1.2521020620720820923.50.9318.50.73
2M12 x 1.7585585685785885933.51.3226.51.04
3M10 x 1.521521121221321424.50.9619.50.77
4M6 x 1205201202203204200.787160.63

Engine Block - Back View

Engine Block - Back View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M8 x 1.25210206207208209240.945THRU
2M10 x 1.5215211212213214291.161THRU
3M12 x 1.75855856857858859391.53533.51.32
4M16 x 1.5860861862863864210.827150.59

Engine Block - Right Side View

Engine Block - Right Side View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M6 x 120520120220320422.50.886160.63
2M10 x 1.5215211212213214341.339271.063
3M12 x 1.7586585685785885919.50.76812.50.49

Engine Block - Bottom View

Engine Block - Bottom View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M8 x 1.25210206207208209281.102220.87
2M10 x 1.5514511N/A512513602.36253.52.11

Engine Block - Left Side View

Engine Block - Left Side View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M6 x 120520120220320420.50.80716.50.65
2M10 x 1.521521121221321423.50.925180.71
3M8 x 1.2521020620720820930.51.20122.50.89
4M12 x 1.7586585685785885915.50.6112.50.49
5M12 x 1.7586585685785885919.50.77812.50.49

Engine Block - Top View

Engine Block - Top View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M8 x 1.2521020620720820923.50.92518.50.73
2M11 x 1.5507504N/A50550677.53.053702.758
3M12 x 1.7586585685785885913.50.53112.50.49

Lower Crankcase - Front View

Lower Crankcase - Front View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M8 x 1.2521020620720820923.50.92518.50.73
2M8 x 1.2521020620720820930.51.20125.51.00

Lower Crankcase - Back View

Lower Crankcase - Back View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M10 x 1.521521121221321429.51.161THRU

Lower Crankcase - Bottom View

Lower Crankcase - Bottom View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M8 x 1.2521020620720820923.50.92518.50.73

Lower Crankcase - Right View

Lower Crankcase - Right View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M10 x 1.5215211212213214341.339271.063

Lower Crankcase - Left View

Lower Crankcase - Left View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M8 x 1.25210211212213214341.339271.063

Cylinder Head - Top View

Cylinder Head - Top View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M6 x 1205852N/A203204230.906190.748
2M6 x 1205201202203204200.787160.63
3M14 x 1.75856857N/A858859THRUTHRU
4M8 x 1.25854853N/A208209301.182271.063

Cylinder Head - Intake Manifold Deck View

Cylinder Head - Intake Manifold Deck View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M6 x 1205201202203204200.787160.63
2M8 x 1.25210206207208209200.787160.63
3M8 x 1.25205201202203204160.630120.473

Cylinder Head - Exhaust Manifold Deck View

Cylinder Head - Exhaust Manifold Deck View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M6 x 1205201202203204200.78160.63
2M8 x 1.25210206207208209250.984200.78

Cylinder Head - Front View

Cylinder Head - Front View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M6 x 1205201202203204200.787160.63
2M8 x 1.25210206207208209250.984200.787

Cylinder Head - Back View

Cylinder Head - Back View

Service Call OutThread SizeInsertDrillCounterbore ToolTapDriverDrill Depth MaximumTap Depth Maximum
J 42385-850MMINMMIN
1M8 x 1.25210206207208209250.984200.787
2M12 x 1.75865856857858859180.709140.551
3M6 x 1205201202203204200.787160.63

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