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Engine Overhaul (2.4L): Specifications Mitsubishi Eclipse IV рестайлинг

Mechanical

FASTENER TIGHTENING SPECIFICATIONS

ITEM	SPECIFICATION
Generator and ignition system
Auto-tensioner bracket bolt M10	44 +/- 10 N.m (33 +/- 6 ft-lb)
Auto-tensioner bracket bolt M8	22 +/- 4 N.m (17 +/- 2 ft-lb)
Camshaft position sensing cylinder bolt	22 +/- 4 N.m (17 +/- 2 ft-lb)
Camshaft position sensor bolt	8.5 +/- 0.5 N.m (76 +/- 4 in-lb)
Camshaft position sensor support bolt	14 +/- 1 N.m (124 +/- 8 in-lb)
Connector bracket bolt	10 +/- 1 N.m (89 +/- 8 in-lb)
Crankshaft pulley bolt	25 +/- 4 N.m (19 +/- 2 ft-lb)
Generator bolt	49 +/- 9 N.m (36 +/- 6 ft-lb)
Generator pivot nut	44 +/- 10 N.m (33 +/- 6 ft-lb)
Generator cover bolt	5.9 +/- 1.0 N.m (53 +/- 8 in-lb)
Idler pulley bolt	79 +/- 5 N.m (58 +/- 3 ft-lb)
Ignition coil bolt	10 +/- 2 N.m (87 +/- 17 in-lb)
Oil dipstick guide bolt	13 +/- 1 N.m (115 +/- 9 in-lb)
Spark plugs	25 +/- 5 N.m (19 +/- 3 ft-lb)
Water pump pulley bolt	8.8 +/- 1 N.m (78 +/- 8 in-lb)
Exhaust manifold
Engine hanger bolt	24 +/- 3 N.m (18 +/- 1 ft-lb)
Exhaust manifold bracket bolt (Bolt, washer assembly)	59 +/- 10 N.m (44 +/- 6 ft-lb)
Exhaust manifold bracket bolt (Flange bolt)	36 +/- 5 N.m (27 +/- 3 ft-lb)
Exhaust manifold cover bolt	14 +/- 1 N.m (124 +/- 8 in-lb)
Exhaust manifold nut	49 +/- 5 N.m (36 +/- 3 ft-lb)
Oxygen sensor	44 +/- 5 N.m (33 +/- 3 ft-lb)
Timing belt
Auto-tensioner bolt	24 +/- 2 N.m (18 +/- 1 ft-lb)
Camshaft sprocket bolt	89 +/- 9 N.m (66 +/- 6 ft-lb)
Counterbalance shaft sprocket bolt	45 +/- 3 N.m (33 +/- 2 ft-lb)
Crankshaft bolt	167 N.m (123 ft-lb)
Crankshaft position sensor bolt	8.5 +/- 0.5 N.m (76 +/- 4 in-lb)
Engine support bracket bolt and nut	49 +/- 5 N.m (36 +/- 3 ft-lb)
Generator bracket bolt	49 +/- 9 N.m (36 +/- 6 ft-lb)
Idler pulley bolt	35 +/- 6 N.m (26 +/- 4 ft-lb)
Oil pump sprocket nut	54 +/- 4 N.m (40 +/- 2 ft-lb)
Tensioner "B" bolt	19 +/- 3 N.m (14 +/- 2 ft-lb)
Tensioner arm bolt	21 +/- 4 N.m (16 +/- 2 ft-lb)
Tensioner pulley bolt	49 +/- 4 N.m (36 +/- 3 ft-lb)
Timing belt cover bolt M6 (Bolt, washer assembly)	9.0 +/- 1.0 N.m (80 +/- 8 in-lb)
Timing belt cover bolt M6 (Flange bolt and nut)	11 +/- 1 N.m (98 +/- 8 in-lb)
Timing belt cover bolt M8	14 +/- 1 N.m (124 +/- 8 in-lb)
Fuel and emission parts
Exhaust gas recirculation valve bolt	24 +/- 3 N.m (18 +/- 1 ft-lb)
Injectors and fuel rail bolt	11 +/- 1 N.m (98 +/- 8 in-lb)
Solenoid valve bracket bolt	5.0 +/- 1.0 N.m (45 +/- 8 in-lb)
Solenoid valve nut	9.0 +/- 1.0 N.m (80 +/- 8 in-lb)
Throttle body bolt	28 +/- 4 N.m (21 +/- 2 ft-lb)
Intake manifold and water pump
Engine coolant temperature sensor	30 +/- 9 N.m (22 +/- 6 ft-lb)
Engine hanger bolt	24 +/- 3 N.m (18 +/- 1 ft-lb)
Engine oil pressure switch	10 +/- 2 N.m (89 +/- 17 in-lb)
Engine oil pressure switch	19 +/- 3 N.m (14 +/- 2 ft-lb)
Harness bracket bolt	11 +/- 1 N.m (98 +/- 8 in-lb)
Intake manifold bolt	24 +/- 3 N.m (18 +/- 1 ft-lb)
Intake manifold nut	20 +/- 2 N.m (15 +/- 1 ft-lb)
Intake manifold plenum resonator bolt	11 +/- 1 N.m (98 +/- 8 in-lb)
Intake manifold stay bolt	31 +/- 3 N.m (23 +/- 2 ft-lb)
Knock sensor	23 +/- 2 N.m (17 +/- 1 ft-lb)
Manifold absolute pressure sensor bolt	5.0 +/- 1.0 N.m (45 +/- 8 in-lb)
Thermostat housing bolt	24 +/- 4 N.m (17 +/- 3 ft-lb)
Water inlet fitting bolt	13 +/- 2 N.m (115 +/- 17 in-lb)
Water inlet pipe bolt	13 +/- 2 N.m (115 +/- 17 in-lb)
Water outlet fitting bolt	13 +/- 2 N.m (115 +/- 17 in-lb)
Water pump bolt	14 +/- 1 N.m (124 +/- 8 in-lb)
Rocker arms and camshaft
Accumulator body bolt	44 +/- 5 N.m (33 +/- 3 ft-lb)
Engine oil control valve bolt	11 +/- 1 N.m (98 +/- 8 ft-lb)
Positive crankcase ventilation valve	10 +/- 2 N.m (89 +/- 17 in-lb)
Rocker arms and rocker arm shaft bolt < exhaust side >	13 +/- 1 N.m (115 +/- 8 in-lb)
Rocker arms and rocker arm shaft bolt < intake side >	31 +/- 3 N.m (23 +/- 2 ft-lb)
Rocker cover bolt	3.5 +/- 0.5 N.m (31 +/- 4 in-lb)
Taper plug	47 +/- 7 N.m (35 +/- 4 ft-lb)
Cylinder head and valves
Cylinder head bolt	78 +/- 2 N.m (58 +/- 1 ft-lb) --> 0 N.m (0 in-lb) --> 20 +/- 2 N.m (15 +/- 1 ft-lb) --> +90° --> +90°
Oil pan and oil pump
Baffle plate bolt M6	9.0 +/- 2.0 N.m (80 +/- 17 in-lb)
Baffle plate bolt M8	22 +/- 4 N.m (17 +/- 2 ft-lb)
Drain plug	39 +/- 5 N.m (29 +/- 3 ft-lb)
Flange bolt	36 +/- 3 N.m (27 +/- 1 ft-lb)
Front case bolt	23 +/- 3 N.m (17 +/- 2 ft-lb)
Oil filter bracket bolt	19 +/- 3 N.m (14 +/- 2 ft-lb)
Oil filter other than MITSUBISHI genuine filter p/n MD356000	17 +/- 3 N.m (13 +/- 1 ft-lb)
Oil filter part number MD356000	14 +/- 2 N.m (124 +/- 17 in-lb)
Oil pan bolt	9.0 +/- 3.0 N.m (80 +/- 26 in-lb)
Oil pump cover bolt	17 +/- 1 N.m (12 +/- 1 ft-lb)
Oil pump cover screw	10 +/- 2 N.m (89 +/- 17 in-lb)
Oil screen bolt	19 +/- 3 N.m (14 +/- 2 ft-lb)
Plug	23 +/- 3 N.m (17 +/- 2 ft-lb)
Relief plug	44 +/- 5 N.m (33 +/- 3 ft-lb)
Piston and connecting rod
Connecting rod cap nut	20 +/- 2 N.m (15 +/- 1 ft-lb) --> +90° to 94°
Crankshaft and cylinder block
Bearing cap bolt	25 +/- 2 N.m (18 +/- 1 ft-lb) --> +90°
Block heater bolt	2.6 +/- 0.2 N.m (23 +/- 1 in-lb)
Bell housing cover bolt	9.0 +/- 1.0 N.m (80 +/- 8 in-lb)
Flywheel and drive plate bolt	132 +/- 5 N.m (98 +/- 3 ft-lb)
Oil seal case bolt	11 +/- 1 N.m (98 +/- 8 in-lb)
Rear plate bolt	11 +/- 1 N.m (98 +/- 8 in-lb)

FASTENER TIGHTENING SPECIFICATIONS

GENERAL SPECIFICATIONS

DESCRIPTION			SPECIFICATION
Type			In-line OHV, SOHC
Number of cylinders			4
Combustion chamber			Pent roof type
Total displacement cm 3 (cu. in)			2,378 (145.1)
Cylinder bore mm (in)			87 (3.43)
Piston stroke mm (in)			100 (3.94)
Compression ratio			9.5
Valve timing	Intake valve	Opens (BTDC)	10° < Low speed cam A >
			12° < Low speed cam B >
			24° < High speed cam >
		Closes (ABDC)	42° < Low speed cam A >
			44° < Low speed cam B >
			68° < High speed cam >
	Exhaust valve	Opens (BBDC)	58°
	Exhaust valve	Closes (ATDC)	18°
Lubrication system			Pressure feed, full-flow filtration
Oil pump type			Involute gear type

GENERAL SPECIFICATIONS CHART

SERVICE SPECIFICATIONS

ITEM			STANDARD VALUE	LIMIT
Timing belt
Auto tensioner rod length mm (in)			3.8-4.5 (0.15-0.18)
Auto-tensioner rod projection length mm (in)			12 (0.5)
Auto-tensioner rod pushed-in amount [When pushed with a force of 98-196 N (22-44 lb)] mm (in)			1.0 (0.03) or less
Valve clearance mm (in)	Intake		0.11 (0.004)
Valve clearance mm (in)	Exhaust		0.20 (0.008)
Rocker arms and camshaft
Camshaft cam height mm (in)	Intake	Low speed cam A	37.47 (1.475)	Minimum 36.97 (1.455)
		Low speed cam B	37.47 (1.475)	Minimum 36.97 (1.455)
		High speed cam	37.21 (1.465)	Minimum 36.71 (1.445)
	Exhaust		37.86 (1.491)	Minimum 37.36 (1.471)
Camshaft journal outside diameter mm (in)			45 (1.8)
Cylinder head and valves
Cylinder head flatness of gasket surface mm (in)			Less than 0.03 (0.001)	0.2 (0.007)
Cylinder head grinding limit of gasket surface mm (in) (Total resurfacing depth of cylinder head and cylinder block)				0.2 (0.007)
Cylinder head overall height mm (in)			120 (4.7)
Cylinder head bolt shank length mm (in)				99.4 (3.91)
Valve thickness of valve head (margin) mm (in)	Intake		1.0 (0.03)	Minimum 0.5 (0.02)
Valve thickness of valve head (margin) mm (in)	Exhaust		1.2 (0.04)	Minimum 0.7 (0.03)
Valve overall height mm (in)	Intake		111.33 (4.383)	Minimum 110.83 (4.363)
Valve overall height mm (in)	Exhaust		113.54 (4.470)	Minimum 113.04 (4.450)
Valve stem outside diameter mm (in)			6.0 (0.24)
Valve thickness to valve guide clearance mm (in)	Intake		0.02-0.04 (0.0008-0.0016)	0.10 (0.003)
Valve thickness to valve guide clearance mm (in)	Exhaust		0.04-0.06 (0.0016-0.0024)	0.15 (0.005)
Valve face angle mm (in)			43.5°-44°
Valve spring free length mm (in)	Intake		54.8 (2.16)	Minimum 53.8 (2.12)
Valve spring free length mm (in)	Exhaust		56.1 (2.21)	Minimum 55.1 (2.17)
Valve spring load/installed height N (lb)/mm (in)			267 (60)/44.2 (1.74)
Valve spring out-of-squareness			2° or less	4°
Valve seat valve contact width mm (in)			0.9-1.3 (0.04-0.05)
Valve guide inside diameter mm (in)			6.0 (0.24)
Valve guide projection from cylinder head upper surface mm (in)			14.0 (0.55)
Valve stem projection mm (in)	Intake		48.33 (1.903)	48.83 (1.922)
Valve stem projection mm (in)	Exhaust		48.34 (1.903)	48.84 (1.922)
Oversize rework dimensions of valve guide hole mm (in)	0.05 oversize diameter		11.05-11.07 (0.4350-0.4358)
	0.25 oversize diameter		11.25-11.27 (0.4429-0.4437)
	0.50 oversize diameter		11.50-11.52 (0.4528-0.4535)
Intake oversize rework dimensions of valve seat hole mm (in)	0.3 oversize diameter		35.30-35.33 (1.3898-1.3909)
	0.6 oversize diameter		35.60-35.63 (1.4016-1.4028)
Exhaust oversize rework dimensions of valve seat hole mm (in)	0.3 oversize diameter		33.30-33.33 (1.3110-1.3122)
	0.6 oversize diameter		33.60-33.63 (1.3228-1.3240)
Oil pan and oil pump
Oil pump side clearance mm (in)	Drive gear		0.08-0.14 (0.0031-0.0055)
Oil pump side clearance mm (in)	Driven gear		0.06-0.12 (0.0024-0.0047)
Oil pressure at curb idle speed kPa (psi) [Oil temperature is 75 to 90°C (167 to 194°F)]			78 (11.4) or more
Piston and connecting rod
Piston outside diameter mm (in)			87 (3.43)
Piston ring side clearance mm (in)	No. 1		0.03-0.07 (0.0012-0.0028)	0.1 (0.003)
Piston ring side clearance mm (in)	No. 2		0.02-0.06 (0.0008-0.0023)	0.1 (0.003)
Piston ring end gap mm (in)	No. 1		0.15-0.30 (0.006-0.012)	0.8 (0.03)
	No. 2		0.28-0.43 (0.011-0.017)	0.8 (0.03)
	Oil ring side rail		0.10-0.40 (0.004-0.016)	1.0 (0.03)
Piston pin outside diameter mm (in)			22.0 (0.87)
Piston pin press-in load N (lb) (Room temperature)			7,350-17,200 (1,653-3,866)
Crankshaft pin oil clearance mm (in)			0.03-0.06 (0.0012-0.0023)	0.1 (0.003)
Connecting rod big end side clearance mm (in)			0.10-0.25 (0.004-0.009)	0.4 (0.015)
Crankshaft and cylinder block
Crankshaft end play mm (in)			0.05-0.25 (0.002-0.009)	0.40 (0.015)
Crankshaft journal outside diameter mm (in)			57.0 (2.24)
Crankshaft pin outside diameter mm (in)			45.0 (1.77)
Crankshaft journal oil clearance mm (in)	No. 1, 2, 4 journal		0.018-0.036 (0.0007-0.0014)	0.1 (0.003)
Crankshaft journal oil clearance mm (in)	No. 3 journal		0.024-0.042 (0.0009-0.0017)	0.1 (0.003)
Bearing cap bolt shank length mm (in)				71.1 (2.79)
Piston to cylinder clearance mm (in)			0.02-0.04 (0.0008-0.0015)
Cylinder block flatness of gasket surface mm (in)			0.05 (0.002)	0.1 (0.003)
Cylinder block grinding limit of gasket surface mm (in) [Total resurfacing depth of both cylinder head and cylinder block]				0.2 (0.007)
Cylinder block overall height mm (in)			284 (11.2)
Cylinder block inside diameter mm (in)			87.0 (3.43)
Cylindricity mm (in)			0.01 (0.0003)

SERVICE SPECIFICATIONS CHART