DTC Clear
- Turn the ignition switch to ON (II). Do not start the engine.
- Use the HDS to clear the DTC. NOTE: For specific operations, refer to the user's manual that came with the HDS.
How to End a Troubleshooting Session (required after any troubleshooting)
- Clear the DTC with the HDS.
- Turn the ignition switch to LOCK (0).
- Disconnect the HDS from the DLC.
Troubleshooting Circuits at the MCM Connectors
Special Tools Required
- Digital Multimeter KS-AHM-32-003*
- Backprobe Set 07SAZ-001000A (2)
*Available through the Honda Tool and Equipment Program 888-424-6857
If DTC troubleshooting requires voltage or resistance checks at the MCM connectors, remove the MCM connectors before doing the checks.
Scheme 4
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Connect the backprobe adapters (A) to the stacking patch cords (B), and connect the cords to a digital multimeter.
DTC Troubleshooting Index
| DTC (IMA System Indicator (1) ) | Two Drive Cycle Detection | IMA | MIL Light | Battery Light | Detection Item |
|---|---|---|---|---|---|
| P0562 (15) | O | O | Motor Control Module (MCM) Power Source Circuit Unexpected Voltage | ||
| P0562 (94) | O | O | Motor Control Module (MCM) System Low Voltage | ||
| P0602 (91) | O | O | O | Motor Control Module (MCM) Programming Error | |
| P0602 (92) | O | O | O | Motor Control Module (MCM) Programming Error | |
| P062F (60) | O | O | O | Motor Control Module (MCM) Internal Circuit EEPROM Error | |
| P062F (61) | O | O | Motor Control Module (MCM) Internal Circuit EEPROM Error | ||
| P06B1 (79) | O | O | O | Battery Current Sensor Circuit Malfunction | |
| P0A1B (84) | O | O | O | Motor Control Module (MCM) Internal Circuit Malfunction | |
| P0A27 (46) | O | High Voltage Contactor/Bypass Contactor Stays Activated | |||
| P0A3C (39) | O | O | O | Motor Power Inverter (MPI) Module Overheating | |
| P0A3F (89) | O | O | O | Motor Rotor Position Sensor Circuit Malfunction | |
| P0A5E (24) | O | O | O | U Phase Motor Current Sensor Circuit Low Voltage | |
| P0A5F (25) | O | O | O | U Phase Motor Current Sensor Circuit High Voltage | |
| P0A61 (26) | O | O | O | V Phase Motor Current Sensor Circuit Low Voltage | |
| P0A62 (27) | O | O | O | V Phase Motor Current Sensor Circuit High Voltage | |
| P0A64 (28) | O | O | O | W Phase Motor Current Sensor Circuit Low Voltage | |
| P0A65 (29) | O | O | O | W Phase Motor Current Sensor Circuit High Voltage | |
| P0A78 (32) | O | O | O | Motor Power Inverter (MPI) Module Internal Circuit Malfunction | |
| P0A7E (72) | O | O | O | Battery Module Overheating | |
| P0A7F (78) | O | O | O | Battery Module Deterioration | |
| P0A94 (48) | O | DC-DC Converter Output Low Voltage | |||
| P0A9D (49) | O | O | O | Battery Module Temperature Sensor 1 Circuit Low Voltage | |
| P0A9E (50) | O | O | O | Battery Module Temperature Sensor 1 Circuit High Voltage | |
| P0AA6 (59) | O | High Voltage Circuit Isolation Problem | |||
| P0AA7 (76) | O | Motor Control Module (MCM) Internal Circuit Malfunction | |||
| P0AC0 (65) | O | O | O | Battery Current Sensor 1 Circuit Malfunction | |
| P0AC1 (115) | O | O | O | Battery Current Sensor 1 Circuit Low Voltage | |
| P0AC2 (114) | O | O | O | Battery Current Sensor 1 Circuit High Voltage | |
| P0AC7 (51) | O | O | O | Battery Module Temperature Sensor 2 Circuit Low Voltage | |
| P0AC8 (52) | O | O | O | Battery Module Temperature Sensor 2 Circuit High Voltage | |
| P0ACC (53) | O | O | O | Battery Module Temperature Sensor 3 Circuit Low Voltage | |
| P0ACD (54) | O | O | O | Battery Module Temperature Sensor 3 Circuit High Voltage | |
| P0AE1 (62) | O | O | O | Bypass Contactor Malfunction | |
| P0AEE (109) | O | O | O | Motor Power Inverter (MPI) Module Temperature Sensor Range/Performance Problem | |
| P0B0F (113) | O | O | O | Battery Current Sensor 2 Circuit Malfunction | |
| P0B10 (117) | O | O | O | Battery Current Sensor 2 Circuit Low Voltage | |
| P0B11 (116) | O | O | O | Battery Current Sensor 2 Circuit High Voltage | |
| P0BE6 (86) | O | O | O | U Phase Motor Current Sensor Circuit Malfunction | |
| P0BEA (87) | O | O | O | V Phase Motor Current Sensor Circuit Malfunction | |
| P0BEE (88) | O | O | O | W Phase Motor Current Sensor Circuit Malfunction | |
| P0BFD (30) | O | O | O | Motor Current Sensor Circuit Malfunction | |
| P1437 (41) | O | O | O | Motor Power Inverter (MPI) Module Short Circuit | |
| P1440 (57) | O | O | O | Motor Power Inverter (MPI) Module Output Circuit Malfunction | |
| P1446 (74) | O | O | O | Battery Module Individual Voltage Input Deviation | |
| P1448 (63) | O | O | O | Intelligent Power Unit (IPU) Module Fan Problem | |
| P1570 (66) | O | O | O | Battery Module Individual Voltage Problem | |
| P1574 (68) | O | O | O | Battery Module Temperature Signal Circuit Malfunction | |
| P1575 (12) | O | O | O | Motor Power Inverter (MPI) Module Voltage Malfunction | |
| P1586 (23) | O | O | O | Battery Current Sensor Signal Malfunction | |
| P15A5 (85) | O | O | O | Motor Current Sensor Circuit Malfunction | |
| P15AA (93) | O | O | Motor Rotor Position Not Learned | ||
| P15C4 (118) | O | O | Auto Idle Stop System Malfunction | ||
| P1634 (47) | O | O | O | Motor Power Inverter (MPI) Module Signal Circuit Malfunction | |
| P1673 (22) | O | Motor Control Module (MCM) Relay Stays Activated | |||
| P16C3 (31) | O | DC-DC Converter Temperature Sensor Circuit Malfunction | |||
| U0029 (107) | O | O | O | F-CAN Malfunction (BUS-OFF (Motor Control Module (MCM))) | |
| U0029 (108) | O | O | O | F-CAN Malfunction (BUS-OFF (Motor Control Module (MCM))) | |
| U0038 (99) | O | O | O | IMA-CAN Malfunction (BUS-OFF (Motor Control Module (MCM))) | |
| U0100 (102) | O | O | O | F-CAN Malfunction (Powertrain Control Module (PCM) - Motor Control Module (MCM)) | |
| U0100 (103) | O | O | O | F-CAN Malfunction (Powertrain Control Module (PCM) - Motor Control Module (MCM)) | |
| U0155 (106) | O | O | F-CAN Malfunction (Gauge Control Module - Motor Control Module (MCM)) | ||
| U0311 (123) | O | O | O | MCM and BCM Program Version Mismatch | |
| U0312 (124) | O | O | O | BCM, MCM and PGM-FI System Program Version Mismatch | |
| U1204 (55) | O | O | O | IMA-CAN Malfunction (Powertrain Control Module (PCM) - Motor Control Module (MCM)) | |
| U1220 (34) | O | O | O | DC-DC Converter Lost Communication With Motor Control Module (MCM) | |
| U1221 (35) | O | O | O | O | Motor Control Module (MCM) Lost Communication with DC-DC Converter |
| (1) These DTCs are indicated by a blinking IMA system indicator when the SCS line is jumped with the HDS. | |||||
| (1) | These DTCs are indicated by a blinking IMA system indicator when the SCS line is jumped with the HDS. |
Symptom Troubleshooting Index
If the vehicle has one of the symptoms below, check for a diagnostic trouble code (DTC) with the HDS. If there is no DTC, do the diagnostic procedure for the symptom.
| Symptom | Diagnostic procedure |
|---|---|
| IMA system indicator stays on, no DTCs set | Troubleshoot the IMA system indicator circuit (see step 1 ). |
| IMA system indicator never comes on, no DTCs set | Troubleshoot the IMA system indicator circuit (see step 1 ). |
| Charging system indicator stays on, no DTCs set | Troubleshoot the charging system indicator circuit (see step 1 ). |
| Charging system indicator blinks, no DTCs set | Troubleshoot the charging system indicator circuit (see step 1 ) |
| Charging system indicator never comes on, no DTCs set | Troubleshoot the charging system indicator circuit (see step 1 ). |
| HDS does not communicate with the MCM or other vehicle systems | Troubleshoot the DLC circuit (see DLC CIRCUIT TROUBLESHOOTING ). |
| Auto idle stop system does not operate | Troubleshoot the auto idle stop system (see AUTO IDLE STOP SYSTEM INSPECTION ). |
Scheme 5
| Terminal number | Wire color | Terminal name | Description | Signal |
|---|---|---|---|---|
| 1 | PNK/BLK | IGA (IGNITION FOR ASSIST SYSTEM) | Power source for MCM control circuit | With ignition switch ON (II): battery voltage With ignition switch OFF: battery voltage for about 10 seconds, then about 0 V |
| 2 | BRN | VBU (VOLTAGE BACK UP) | Power source for MCM circuit and DTC memory | Battery voltage at all times |
| 3 | PNK | IG1 | MCM power | With ignition switch ON (II): battery voltage With ignition switch OFF: about 0 V |
| 4 | BLK | PG1 (POWER GROUND) | Ground for MCM | Less than 0.1 V at all times |
| 6 | LT GRN | IGHLD2 (IGNITION HOLD 2) | Drives MCM relay 2 | With ignition switched from ON (II) to OFF: about 0 V for several seconds |
| 7 | PUR | IGHLD (IGNITION HOLD) | Drives MCM relay 1 | With ignition switched from ON (II) to OFF: 0-1.0 V for several seconds, then battery voltage |
| 8 | WHT | IMACANH (IMA CAN COMMUNICATION SIGNAL HIGH) | PCM and MCM communication signal | With ignition switch ON (II): pulses |
| 9 | RED | IMACANL (IMA CAN COMMUNICATION SIGNAL LOW) | PCM and MCM communication signal | With ignition switch ON (II): pulses |
| 25 | GRY | SCIDM (SERIAL INPUT FOR DC-DC CONVERTER) | Detects pulsing communication signal | With ignition switch ON (II): pulses |
| 26 | GRN | SCIMD (SERIAL OUTPUT FOR DC-DC CONVERTER) | Sends pulsing communication signal | With ignition switch ON (II): pulses |
| 28 | LT BLU | FANCTL (FAN CONTROL) | IPU module fan speed control signal output | IPU module fan OFF: battery voltage IPU module fan ON: duty controlled |
| 30 | WHT | CANH (CAN COMMUNICATION SIGNAL HIGH) | Sends pulsing communication signal | With ignition switch ON (II): pulses |
| 31 | RED | CANL (CAN COMMUNICATION SIGNAL LOW) | Sends pulsing communication signal | With ignition switch ON (II): pulses |
Scheme 6
| Terminal number | Wire color | Terminal name | Description | Signal |
|---|---|---|---|---|
| 1 | BRN | R1 (MOTOR ROTOR POSITION SENSOR R1 SIGNAL) | Motor rotor position sensor R1 signal output | With engine running: pulses |
| 2 | RED | R2 (MOTOR ROTOR POSITION SENSOR R2 SIGNAL) | Motor rotor position sensor R2 signal output | With engine running: pulses |
| 5 | PUR/WHT | ISOC (I. STATE-OF-CHARGE NORMAL RANGE) | Battery current sensor signal input | With engine running: about 0.5-4.5 V |
| 6 | RED/YEL | PRE (PRE-CHARGE CONTACTOR) | Drives bypass contactor momentarily | With ignition switch ON (II): about 0 V |
| 7 | BLU/BLK | NFAN (FAN CONTROL) | Drives IPU module fan | With ignition switch ON (II): about 5.0 V IPU module fan ON: duty controlled |
| 8 | GRN | S1 (MOTOR ROTOR POSITION SENSOR S1 SIGNAL) | Motor rotor position sensor S1 signal output | With engine running: pulses |
| 9 | WHT | S3 (MOTOR ROTOR POSITION SENSOR S3 SIGNAL) | Motor rotor position sensor S3 signal output | With engine running: pulses |
| 10 | GRN/YEL | SGISOC (I. STATE-OF-CHARGE SENSOR GROUND) | Battery current sensor ground | Less than 0.1 V at all times |
| 12 | BLK/WHT | ISOCF (I. STATE-OF-CHARGE FINE RANGE) | Battery current sensor signal input | With engine running: about 0.5-4.5 V |
| 13 | BLU/YEL | TBATT2 (BATTERY 2 TEMPERATURE) | Battery module TBATT2 temperature signal 2 input | With ignition switch ON (II): about 0.5-4.5 V (depending on battery module temperature) |
| 14 | BLK | CNT (CONTACTOR) | Drives high voltage contactor | With ignition switch ON (II): battery voltage |
| 15 | GRY | CNTPG (CONTACTOR POWER GROUND) | Ground for high voltage contactor | Less than 0.1 V at all times |
| 17 | BLU | S2 (MOTOR ROTOR POSITION SENSOR S2 SIGNAL) | Motor rotor position sensor S2 signal output | With engine running: pulses |
| 18 | YEL | S4 (MOTOR ROTOR POSITION SENSOR S4 SIGNAL) | Motor rotor position sensor S4 signal output | With engine running: pulses |
| 19 | GRN/BLK | SGTB (BATTERY TEMPERATURE SENSOR GROUND) | Battery module (temperature sensor) ground | Less than 0.1 V at all times |
| 20 | YEL/GRN | TBATT1 (BATTERY 1 TEMPERATURE) | Battery module TBATT1 temperature signal 1 input | With ignition switch ON (II): about 0.5-4.5 V (depending on battery module temperature) |
| 21 | WHT/GRN | TBATT3 (BATTERY 3 TEMPERATURE) | Battery module TBATT3 temperature signal 3 input | With ignition switch ON (II): about 0.5-4.5 V (depending on battery module temperature) |
| 24 | YEL/RED | VCCISOC (I. STATE-OF-CHARGE SENSOR VOLTAGE) | Battery current sensor power | With ignition switch ON (II): about 5.0 V With ignition switch OFF: about 0 V after 10 seconds |
Scheme 7
| Terminal number | Wire color | Terminal name | Description | Signal |
|---|---|---|---|---|
| 1 | GRN/YEL | VCCIU (U PHASE MOTOR CURRENT SENSOR VOLTAGE) | U phase motor current sensor power | With ignition switch ON (II): about 5 V With ignition switch OFF: about 0 V |
| 2 | WHT/BLK | IUPH (I. U. PHASE) | U phase motor current sensor signal input | With ignition switch ON (II) and engine stopped: about 2.5 V |
| 3 | BLU | SGIU (U PHASE MOTOR CURRENT SENSOR GROUND) | U phase motor current sensor ground | Less than 0.1 V at all times |
| 6 | YEL/BLU | WH (W PHASE HIGH SIDE) | W phase high side inverter gate drive signal output | With engine running: pulses |
| 7 | WHT | VH (V PHASE HIGH SIDE) | V phase high side inverter gate drive signal output | With engine running: pulses |
| 8 | BLU/YEL | VCCIV (V PHASE MOTOR CURRENT SENSOR VOLTAGE) | V phase motor current sensor power | With ignition switch ON (II): about 5 V With ignition switch OFF: about 0 V |
| 9 | RED | IVPH (I. V. PHASE) | V phase motor current sensor signal input | With ignition switch ON (II) and engine stopped: about 2.5 V |
| 11 | GRN | SGIV (V PHASE MOTOR CURRENT SENSOR GROUND) | V phase motor current sensor ground | Less than 0.1 Vat all times |
| 14 | RED/BLU | WL (W PHASE LOW SIDE) | W phase low side inverter gate drive signal output | With engine running: pulses |
| 15 | RED/YEL | UL (U PHASE LOW SIDE) | U phase low side inverter gate drive signal output | With engine running: pulses |
| 16 | YEL | VCCIW (W PHASE MOTOR CURRENT SENSOR VOLTAGE) | W phase motor current sensor power | With ignition switch ON (II): about 5 V With ignition switch OFF: about 0 V |
| 17 | GRN/RED | IWPH (I. W. PHASE) | W phase motor current sensor signal input | With ignition switch ON (II) and engine stopped: about 2.5 V |
| 19 | BRN | SGIW (W PHASE MOTOR CURRENT SENSOR GROUND) | W phase motor current sensor ground | Less than 0.1 V at all times |
| 20 | BLU/RED | IPUA (INTELLIGENT POWER UNIT A) | IPU serial signal input | With engine running: pulses |
| 21 | YEL/RED | VL (V PHASE LOW SIDE) | V phase low side inverter gate drive signal output | With engine running: pulses |
| 22 | BLU/BLK | UH (U PHASE HIGH SIDE) | U phase high side inverter gate drive signal output | With engine running: pulses |
Scheme 8
| Terminal number | Wire color | Terminal name | Description | Signal |
|---|---|---|---|---|
| 1 | GRN | VHB3 (HIGH VOLTAGE BATTERY 3 VOLTAGE) | Battery module No. 3 terminal voltage input | With battery module switch ON: about 16.5 V (between VHB2 and VHB3 terminals) |
| 2 | GRN/RED | VHB4 (HIGH VOLTAGE BATTERY 4 VOLTAGE) | Battery module No. 4 terminal voltage input | With battery module switch ON: about 16.5 V (between VHB3 and VHB4 terminals) |
| 8 | BLU | VHB7 (HIGH VOLTAGE BATTERY 7 VOLTAGE) | Battery module No. 7 terminal voltage input | With battery module switch ON: about 16.5 V (between VHB7 and VHB8 terminals) |
| 9 | WHT | VHB8 (HIGH VOLTAGE BATTERY 8 VOLTAGE) | Battery module No. 8 terminal voltage input | With battery module switch ON: about 16.5 V (between VHB7 and VHB8 terminals) |
| 10 | GRN/YEL | VHB1 (HIGH VOLTAGE BATTERY 1 VOLTAGE) | Battery module No. 1 terminal voltage input | With battery module switch ON: about 16.5 V (between VHB0 and VHB1 terminals) |
| 11 | BLK | VHB2 (HIGH VOLTAGE BATTERY 2 VOLTAGE) | Battery module No. 2 terminal voltage input | With battery module switch ON: about 16.5 V (between VHB1 and VHB2 terminals) |
| 18 | GRN/BLK | VHB5 (HIGH VOLTAGE BATTERY 5 VOLTAGE) | Battery module No. 5 terminal voltage input | With battery module switch ON: about 16.5 V (between VHB5 and VHB6 terminals) |
| 19 | YEL | VHB6 (HIGH VOLTAGE BATTERY 6 VOLTAGE) | Battery module No. 6 terminal voltage input | With battery module switch ON: about 16.5 V (between VHB6 and VHB7 terminals) |
| 22 | RED | VHB0 (HIGH VOLTAGE BATTERY 0 VOLTAGE) | Battery module No. 0 terminal voltage input | With battery module switch ON: about 16.5 V (between VHB0 and VHB1 terminals) |
The IMA (integrated motor assisted) system is a highly-efficient parallel hybrid drive system with a main power unit (gasoline engine) and an assist unit (electric motor).
The engine is an in-line, 4-cylinder, 8-valve power plant with a displacement of 82 cu. in (1.339 liters). To reduce fuel use, the engine is equipped with i-DSI and a valve pause system that reduces engine pumping loss and increases the generation of electric energy during deceleration.
The IMA motor, directly connected to the engine crankshaft, functions as a generator during deceleration, an engine starter, and a motor to assist the engine that drives the wheels.
The IMA system contains a 100 V DC battery, a control system, and related parts. For safety, the intelligent power unit (IPU) is located under the cargo compartment.
The IMA system improves fuel economy by capturing and storing energy during deceleration.
Scheme 9
Scheme 10
- Engine start: The IMA system drives the IMA motor and starts the engine during normal starts and when re-starting from an idle stop. The IMA motor is linked directly to the engine crankshaft.
- Start running: The IMA motor assists the engine.
- Slow acceleration: Runs only with the engine.
- Low speed cruise: At a constant speed of about 25 mph (40 km/h) with light toad, all engine cylinders are deactivated, and the vehicle runs only with the IMA motor. When the state-of-charge (SOC) drops, the engine starts and the IMA motor begins to charge the battery module.
- Acceleration: The IMA motor assists the engine.
- High acceleration: The IMA motor assists the engine.
- High speed cruise: Runs only with the engine. When the state-of-charge drops, the IMA motor begins to charge the battery module.
- Deceleration: All engine cylinders are deactivated, and the IMA motor captures the deceleration energy and charges the battery module.
- Stop: When conditions are satisfied, the PCM stops the engine automatically (auto stop).
DTC P062F (60, 61): Motor Control Module (MCM) Internal Circuit EEPROM Error
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Turn the ignition switch to LOCK (0), and wait 10 seconds, then turn the ignition switch to ON (II).
- Monitor the OBD STATUS for DTC P062F in the DTCs MENU with the HDS. Does the HDS indicate FAILED? YES -Go to step 5. NO -If the HDS indicates PASSED, check for poor connections or loose terminals at the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P062F indicated? YES -Check for poor connections or loose terminals at the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 8.
- Monitor the OBD STATUS for DTC P062F in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 7 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P06B1: Battery Current Sensor Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 11
Scheme 12
Scheme 13
Scheme 14
Scheme 15
Scheme 16
Scheme 17
Scheme 18
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Remove the bolts (A), and disconnect the MCM connector E (B), then move the MCM aside.
- Remove the four cables (A) from the phase motor current sensor, and wrap the end of the DC-DC converter cable (B) with insulating tape. NOTE: Check the position of the U phase, the V phase, and the W phase cables before disconnecting them.
- Remove the bolts (A) and the terminal cover (B).
- Disconnect the phase motor current sensor 9P connector (A).
- Reconnect MCM connector E (31P).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 indicated? YES -Go to step 17. NO -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 27 .
- Disconnect MCM connector C (22P).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 Indicated? YES -Go to step 22 . NO -Go to step 20.
- Check for continuity between MCM connector terminal C1 and body ground. Is there continuity? YES -Repair a short in the wire between the phase motor current sensor 9P connector and the MCM (C1), then go to step 27 . NO -Go to step 21.
- Check for continuity between MCM connector terminal C8 and body ground. Is there continuity? YES -Repair a short in the wire between the phase motor current sensor 9P connector and the MCM (C8), then go to step 27 . NO -Repair a short in the wire between the phase motor current sensor 9P connector and the MCM (C16), then go to step 27 .
- Disconnect MCM connector B (24P).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 indicated? YES -Go to step 39 . NO -Go to step 25.
- Disconnect the junction board 12P connector (A).
- Check for continuity between MCM connector terminal B24 and body ground. Is there continuity? YES -Repair a short in the wire between the junction board 12P connector and the MCM (B24), then go to step 27. NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 27.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 indicated? YES -Go to step 1 . NO -Go to step 38.
- Monitor the OBD STATUS for DTC P06B1 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 37 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 indicated? YES -If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 50.
- Monitor the OBD STATUS for DTC P06B1 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 49 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO - If the HDS indicates FAILED: If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED: Keep the ignition switch ON (II) until a result comes on.
DTC P0A1B: Motor Control Module (MCM) Internal Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Turn the ignition switch to LOCK (0), and wait 1 minute.
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A1B indicated? YES -Go to step 6. NO -Intermittent failure, the system is OK at this time.
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to LOCK (0), and wait 1 minute.
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A1B indicated? YES -If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 10.
- Monitor the OBD STATUS for DTC P0A1B in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 9 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO - If the HDS indicates FAILED: If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED: Keep the ignition switch ON (II) until a result comes on.
DTC P0A27: High Voltage Contactor/Bypass Contactor Stays Activated
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 19
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Turn the ignition switch to LOCK (0), and wait 30 seconds.
- Turn the ignition switch to ON (II).
- Monitor the OBD STATUS for DTC P0A27 in the DTCs MENU with the HDS. Does the HDS indicate FAILED? YES -Go to step 6. NO -If the HDS indicates PASSED, intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the junction board and the MCM. If the HDS indicates NOT COMPLETED, go to step 1 .
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P1634 indicated? YES -Do the troubleshooting for DTC P1634 (see «DTC P1634: MOTOR POWER INVERTER (MPI) MODULE SIGNAL CIRCUIT MALFUNCTION»(ref-513150-S16318176942012110700000) ). NO -Go to step 7.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II), and then turn it to LOCK (0). Wait 1 minute, then measure the voltage between these MCM connector terminals individually: B6 and B15 B14 and B15 Is there battery voltage between either of the terminals? YES -Go to step 23 . NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 13.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), and turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Turn the ignition switch to LOCK (0), and wait 30 seconds.
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A27 indicated? YES -Check for poor connections or loose terminals at the junction board and the MCM, then go to step 1 . NO -Go to step 22.
- Monitor the OBD STATUS for DTC P0A27 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 21 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the junction board and the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, go to step 19 .
- Turn the ignition switch to LOCK (0).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to LOCK (0), and wait 30 seconds.
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A27 indicated? YES -Check for poor connections or loose terminals at the high voltage contactor, the bypass contactor, and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 30.
- Monitor the OBD STATUS for DTC P0A27 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 29 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the high voltage contactor, the bypass contactor, and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, go to step 27 .
DTC P0A3C: Motor Power Inverter (MPI) Module Overheating
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the IPU module fan duct is blocked, DTC P0A3C may be detected. If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P1448 or P1634 indicated? YES -Do the troubleshooting for DTC P1448 (see «DTC P1448: INTELLIGENT POWER UNIT (IPU) MODULE FAN PROBLEM»(ref-513150-S24742306242012110700000) ) or P1634 (see «DTC P1634: MOTOR POWER INVERTER (MPI) MODULE SIGNAL CIRCUIT MALFUNCTION»(ref-513150-S16318176942012110700000) ). NO -Go to step 4.
- Check the MPI TEMPERATURE in the DATA LIST with the HDS. Is more than 237°F (114°C) indicated? YES -Go to step 5. NO -Intermittent failure, the system is OK at this time. Check for a blockage at the IPU module fan inlet duct.
- Check the IPU module air duct or the IPU module fan for disconnections, damage, or obstructions, and check the IPU lid installation. Are the IPU module air duct, the IPU module fan, and the IPU lid OK? YES -Replace the MPI module (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 6. NO -Repair the IPU module air duct, the IPU module fan, or the IPU lid as needed, then go to step 6.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A3C indicated? YES -Check for poor connections or loose terminals at the MCM, the MPI module, and the IPU module fan, then go to step 1 . NO -Go to step 9.
- Monitor the OBD STATUS for DTC P0A3C in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 8 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the IPU module fan. If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0A3F: Motor Rotor Position Sensor Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 20
Scheme 21
Scheme 22
Scheme 23
Scheme 24
Scheme 25
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine, and wait 30 seconds.
- Monitor the OBD STATUS for DTC P0A3F in the DTCs MENU with the HDS. Does the HDS indicate FAILED? YES -Go to step 5. NO -If the HDS indicates PASSED, intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the IMA motor rotor position sensor and the MCM. If the HDS indicates NOT COMPLETED, go to step 1 .
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between body ground and these MCM connector B (24P) terminals individually: B1 B2 B8 B9 B17 B18 Is there continuity? YES -Go to step 11. NO -Go to step 13 .
- Disconnect the IMA motor rotor position sensor 6P connector (A).
- Check for continuity between body ground and these MCM connector B (24P) terminals individually: B1 B2 B8 B9 B17 B18 Is there continuity? YES -Repair a short to ground in the wire between the IMA motor rotor position sensor and the MCM (B1, B2, B8, B9, B17, B18), then go to step 16 . NO -Replace the IMA motor rotor position sensor (see «IMA MOTOR ROTOR POSITION SENSOR REMOVAL/INSTALLATION»(ref-513150-S29654780942012110700000) ), then go to step 16 .
- Measure the resistance between these MCM connector B (24P) terminals individually: B1 and B2 B8 and B9 B17 and B18 Is there 11.0-17.4 ohms (No. 1 and No. 2), 21.6-34.4 ohms (No. 8 and No. 9), 19.9-31.7 ohms (No. 17 and No. 18)? YES -Check for poor connections or loose terminals at the MCM, then go to step 24 . NO -Go to step 14.
- Disconnect the IMA motor rotor position sensor 6P connector (A).
- At the sensor side, measure the resistance between the following IMA motor rotor position sensor 6P connector terminals individually: No. 1 and No. 4 No. 2 and No. 5 No. 3 and No. 6 Is there 21.4-34.2 ohms (No. 1 and No. 4), 19.7-31.5 ohms (No. 2 and No. 5), 10.8-17.2 ohms (No. 3 and No. 6)? YES -Repair an open in the wire between the IMA motor rotor position sensor and the MCM (B1, B2, B8, B9, B17, B18), then go to step 16. NO -Replace the IMA motor rotor position sensor (see «IMA MOTOR ROTOR POSITION SENSOR REMOVAL/INSTALLATION»(ref-513150-S29654780942012110700000) ), then go to step 16.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A3F indicated? YES -Check for poor connections or loose terminals at the IMA motor rotor position sensor and the MCM, then go to step 1 . NO -Go to step 23.
- Monitor the OBD STATUS for DTC P0A3F in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 22 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the IMA motor rotor position sensor and the MCM. If the HDS indicates NOT COMPLETED, keep idling until a result comes on.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Start the engine.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A3F indicated? YES -Check for poor connections or loose terminals at the IMA motor rotor position sensor and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 30.
- Monitor the OBD STATUS for DTC P0A3F in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 29 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the IMA motor rotor position sensor and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep idling until a result comes on.
DTC P0A5E: U Phase Motor Current Sensor Circuit Low Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information, (see GENERAL TROUBLESHOOTING INFORMATION ) If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 26
Scheme 27
Scheme 28
Scheme 29
Scheme 30
Scheme 31
Scheme 32
Scheme 33
Scheme 34
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A5E indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the MCM and the phase motor current sensor.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 indicated? YES -Do the troubleshooting for DTC P06B1 (see «DTC P06B1: BATTERY CURRENT SENSOR CIRCUIT MALFUNCTION»(ref-513150-S15612040252012110700000) ). NO -Go to step 5.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Remove the bolts (A), and disconnect the MCM connector E (B), then move the MCM aside.
- Remove the four cables (A) from the phase motor current sensor, and wrap the end of the DC-DC converter cable (B) with insulating tape. NOTE: Check the position of the U phase, the V phase, and the W phase cables before disconnecting them.
- Remove the bolts (A) and the terminal cover (B).
- Disconnect the phase motor current sensor 9P connector (A).
- Connect phase motor current sensor 9P connector terminals No. 4 and No. 7 with a jumper wire.
- Reconnect MCM connector E (31P).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Check the U PHASE MOTOR CURRENT SENSOR in the DATA LIST with the HDS. Is there more than 4.5 V and 370 A indicated? YES -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 30 . NO -Go to step 19.
- Turn the ignition switch to LOCK (0).
- Disconnect the jumper wire from the phase motor current sensor 9P connector.
- Turn the ignition switch to ON (II).
- Measure the voltage between phase motor current sensor 9P connector terminals No. 3 and No. 7. Is there about 5 V? YES -Go to step 23. NO -Go to step 27 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector C (22P).
- Check for continuity between MCM connector terminal C2 and body ground. Is there continuity? YES -Repair a short in the wire between the phase motor current sensor 9P connector and the MCM (C2), then go to step 30 . NO -Go to step 26.
- Check for continuity between phase motor current sensor 9P connector terminal No. 4 and MCM connector terminal C2. Is there continuity? YES -Go to step 42 . NO -Repair an open in the wire between the phase motor current sensor 9P connector and the MCM (C2), then go to step 30 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector C (22P).
- Check for continuity between phase motor current sensor 9P connector terminal No. 7 and MCM connector terminal C1. Is there continuity? YES -Go to step 42 . NO -Repair an open in the wire between the phase motor current sensor 9P connector and the MCM (C1) then go to step 30.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A5E indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . NO -Go to step 41.
- Monitor the OBD STATUS for DTC P0A5E in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 40 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A5E indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 53.
- Monitor the OBD STATUS for DTC P0A5E in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 52 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0A5F: U Phase Motor Current Sensor Circuit High Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 35
Scheme 36
Scheme 37
Scheme 38
Scheme 39
Scheme 40
Scheme 41
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A5F indicated? YES -Go to step 5. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the MCM and the phase motor current sensor.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Remove the bolts (A), and disconnect the MCM connector E (B), then move the MCM aside.
- Remove the four cables (A) from the phase motor current sensor, and wrap the end of the DC-DC converter cable (B) with insulating tape. NOTE: Check the position of the U phase, the V phase, and the W phase cables before disconnecting them.
- Remove the bolts (A) and the terminal cover (B).
- Disconnect the phase motor current sensor 9P connector (A).
- Reconnect MCM connector E (31P).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Check the U PHASE MOTOR CURRENT SENSOR in the DATA LIST with the HDS. Is about 4.75 V or more indicated? YES -Go to step 18. NO -Go to step 22 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector C (22P).
- Turn the ignition switch to ON (II).
- Measure the voltage between body ground and phase motor current sensor 9P connector terminal No. 4. Is there about 4.75 V or more? YES -Repair a short to power in the wire between the phase motor current sensor 9P connector and the MCM (C2), then go to step 26 . NO -Go to step 38 .
- Turn the ignition switch to LOCK (0).
- Check for continuity between body ground and phase motor current sensor 9P connector terminal No. 3. Is there continuity? YES -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 26 . NO -Go to step 24.
- Disconnect MCM connector C (22P).
- Check for continuity between phase motor current sensor 9P connector terminal No. 3 and MCM connector terminal C3. Is there continuity? YES -Go to step 38 . NO -Repair an open in the wire between the phase motor current sensor 9P connector and the MCM (C3), then go to step 26.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A5F indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . NO -Go to step 37.
- Monitor the OBD STATUS for DTC P0A5F in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 36 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . If the HDS indicates NOT COMPLETED, go to step 34 .
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A5F indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 49.
- Monitor the OBD STATUS for DTC P0A5F in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 48 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0A61: V Phase Motor Current Sensor Circuit Low Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 42
Scheme 43
Scheme 44
Scheme 45
Scheme 46
Scheme 47
Scheme 48
Scheme 49
Scheme 50
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A61 indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the MCM and the phase motor current sensor.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 indicated? YES -Do the troubleshooting for DTC P06B1 (see «DTC P06B1: BATTERY CURRENT SENSOR CIRCUIT MALFUNCTION»(ref-513150-S15612040252012110700000) ). NO -Go to step 5.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Remove the bolts (A), and disconnect the MCM connector E (B), then move the MCM aside.
- Remove the four cables (A) from the phase motor current sensor, and wrap the end of the DC-DC converter cable (B) with insulating tape. NOTE: Check the position of the U phase, the V phase, and the W phase cables before disconnecting them.
- Remove the bolts (A) and the terminal cover (B).
- Disconnect the phase motor current sensor 9P connector (A).
- Connect phase motor current sensor 9P connector terminals No. 5 and No. 8 with a jumper wire.
- Reconnect MCM connector E (31P).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Check the V PHASE MOTOR CURRENT SENSOR in the DATA LIST with the HDS. Is there more than 4.5 V and 370 A indicated? YES -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 30 . NO -Go to step 19.
- Turn the ignition switch to LOCK (0).
- Disconnect the jumper wire from the phase motor current sensor 9P connector.
- Turn the ignition switch to ON (II).
- Measure the voltage between phase motor current sensor 9P connector terminals No. 2 and No. 8. Is there about 5 V? YES -Go to step 23. NO -Go to step 27 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector C (22P).
- Check for continuity between MCM connector terminal C9 and body ground. Is there continuity? YES -Repair a short in the wire between the phase motor current sensor 9P connector and the MCM (C9), then go to step 30 . NO -Go to step 26.
- Check for continuity between phase motor current sensor 9P connector terminal No. 5 and MCM connector terminal C9. Is there continuity? YES -Go to step 42 . NO -Repair an open in the wire between the phase motor current sensor 9P connector and the MCM (C9), then go to step 30 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector C (22P).
- Check for continuity between phase motor current sensor 9P connector terminal No. 8 and MCM connector terminal C8. Is there continuity? YES -Go to step 42 . NO -Repair an open in the wire between the phase motor current sensor 9P connector and the MCM (C8), then go to step 30.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A61 indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . NO -Go to step 41.
- Monitor the OBD STATUS for DTC P0A61 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 40 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A61 indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 53.
- Monitor the OBD STATUS for DTC P0A61 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 52 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0A62: V Phase Motor Current Sensor Circuit High Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 51
Scheme 52
Scheme 53
Scheme 54
Scheme 55
Scheme 56
Scheme 57
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A62 indicated? YES -Go to step 5. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the MCM and the phase motor current sensor.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Remove the bolts (A), and disconnect the MCM connector E (B), then move the MCM aside.
- Remove the four cables (A) from the phase motor current sensor, and wrap the end of the DC-DC converter cable (B) with insulating tape. NOTE: Check the position of the U phase, the V phase, and the W phase cables before disconnecting them.
- Remove the bolts (A) and the terminal cover (B).
- Disconnect the phase motor current sensor 9P connector (A).
- Reconnect MCM connector E (31P).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Check the V PHASE MOTOR CURRENT SENSOR in the DATA LIST with the HDS. Is about 4.75 V or more indicated? YES -Go to step 18. NO -Go to step 22 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector C (22P).
- Turn the ignition switch to ON (II).
- Measure the voltage between body ground and phase motor current sensor 9P connector terminal No. 5. Is there about 4.75 V or more? YES -Repair a short to power in the wire between the phase motor current sensor 9P connector and the MCM (C9), then go to step 26 . NO -Go to step 38 .
- Turn the ignition switch to LOCK (0).
- Check for continuity between body ground and phase motor current sensor 9P connector terminal No. 2. Is there continuity? YES -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 26 . NO -Go to step 24.
- Disconnect MCM connector C (22P).
- Check for continuity between phase motor current sensor 9P connector terminal No. 2 and MCM connector terminal C11. Is there continuity? YES -Go to step 38 . NO -Repair an open in the wire between the phase motor current sensor 9P connector and the MCM (C11), then go to step 26.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A62 indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . NO -Go to step 37.
- Monitor the OBD STATUS for DTC P0A62 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 36 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . If the HDS indicates NOT COMPLETED, go to step 34 .
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A62 indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 49.
- Monitor the OBD STATUS for DTC P0A62 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 48 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0A64: W Phase Motor Current Sensor Circuit Low Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 58
Scheme 59
Scheme 60
Scheme 61
Scheme 62
Scheme 63
Scheme 64
Scheme 65
Scheme 66
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A64 Indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the MCM and the phase motor current sensor.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 indicated? YES -Do the troubleshooting for DTC P06B1 (see «DTC P06B1: BATTERY CURRENT SENSOR CIRCUIT MALFUNCTION»(ref-513150-S15612040252012110700000) ). NO -Go to step 5.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Remove the bolts (A), and disconnect the MCM connector E (B), then move the MCM aside.
- Remove the four cables (A) from the phase motor current sensor, and wrap the end of the DC-DC converter cable (B) with insulating tape. NOTE: Check the position of the U phase, the V phase, and the W phase cables before disconnecting them.
- Remove the bolts (A) and the terminal cover (B).
- Disconnect the phase motor current sensor 9P connector (A).
- Connect phase motor current sensor 9 P connector terminals No. 6 and No. 9 with a jumper wire.
- Reconnect MCM connector E (31P).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Check the W PHASE MOTOR CURRENT SENSOR in the DATA LIST with the HDS. Is there more than 4.5 V and 370 A indicated? YES -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 30 . NO -Go to step 19.
- Turn the ignition switch to LOCK (0).
- Disconnect the jumper wire from the phase motor current sensor 9P connector.
- Turn the ignition switch to ON (II).
- Measure the voltage between phase motor current sensor 9P connector terminals No. 1 and No. 9. Is there about 5 V? YES -Go to step 23. NO -Go to step 27 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector C (22P).
- Check for continuity between MCM connector terminal C17 and body ground. Is there continuity? YES -Repair a short in the wire between the phase motor current sensor 9P connector and the MCM (C17), then go to step 30 . NO -Go to step 26.
- Check for continuity between phase motor current sensor 9P connector terminal No. 6 and MCM connector terminal C17. Is there continuity? YES -Go to step 42 . NO -Repair an open in the wire between the phase motor current sensor 9P connector and the MCM (C17), then go to step 30 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector C (22P).
- Check for continuity between phase motor current sensor 9P connector terminal No. 9 and MCM connector terminal C16. Is there continuity? YES -Go to step 42 . NO -Repair an open in the wire between the phase motor current sensor 9P connector and the MCM (C16), then go to step 30.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A64 indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . NO -Go to step 41.
- Monitor the OBD STATUS for DTC P0A64 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 40 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A64 indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 53.
- Monitor the OBD STATUS for DTC P0A64 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 52 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0A65: W Phase Motor Current Sensor Circuit High Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 67
Scheme 68
Scheme 69
Scheme 70
Scheme 71
Scheme 72
Scheme 73
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A65 indicated? YES -Go to step 5. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the MCM and the phase motor current sensor.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Remove the bolts (A), and disconnect the MCM connector E (B), then move the MCM aside.
- Remove the four cables (A) from the phase motor current sensor, and wrap the end of the DC-DC converter cable (B) with insulating tape. NOTE: Check the position of the U phase, the V phase, and the W phase cables before disconnecting them.
- Remove the bolts (A) and the terminal cover (B).
- Disconnect the phase motor current sensor 9P connector (A).
- Reconnect MCM connector E (31P).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Check the W PHASE MOTOR CURRENT SENSOR in the DATA LIST with the HDS. Is about 4.75 V or more indicated? YES -Go to step 18. NO -Go to step 22 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector C (22P).
- Turn the ignition switch to ON (II).
- Measure the voltage between body ground and phase motor current sensor 9P connector terminal No. 6. Is there about 4.75 V or more? YES -Repair a short to power in the wire between the phase motor current sensor 9P connector and the MCM (C17), then go to step 26 . NO -Go to step 38 .
- Turn the ignition switch to LOCK (0).
- Check for continuity between body ground and phase motor current sensor 9P connector terminal No. 1. Is there continuity? YES -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 26 . NO -Go to step 24.
- Disconnect MCM connector C (22P).
- Check for continuity between phase motor current sensor 9P connector terminal No. 1 and MCM connector terminal C19. Is there continuity? YES -Go to step 38 . NO -Repair an open in the wire between the phase motor current sensor 9P connector and the MCM (C19), then go to step 26.
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A65 indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . NO -Go to step 37.
- Monitor the OBD STATUS for DTC P0A65 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 36 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor, then go to step 1 . If the HDS indicates NOT COMPLETED, go to step 34 .
- Do the 12 volt battery terminal disconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Reconnect all connectors.
- Reinstall the terminal cover.
- Reconnect the four cables to the phase motor current sensor. NOTE: Make sure the cables are correctly positioned before you reconnect them.
- Reinstall the MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Do the 12 volt battery terminal reconnection procedure (see «USING THE GR8 BATTERY DIAGNOSTIC STATION»(ref-513168-S03188703672012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A65 indicated? YES -Check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 49.
- Monitor the OBD STATUS for DTC P0A65 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 48 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the phase motor current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0A78: Motor Power Inverter (MPI) Module Internal Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P1437 Indicated? YES -Do the troubleshooting for DTC P1437 (see «DTC P1437: MOTOR POWER INVERTER (MPI) MODULE SHORT CIRCUIT»(ref-513150-S29277717022012110700000) ). NO -Go to step 4.
- Start the engine.
- Monitor the OBD STATUS for DTC P0A78 in the DTCs MENU with the HDS. Does the HDS indicate FAILED? YES -Replace the MPI module (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 6. NO -If the HDS indicates PASSED, intermittent failure, the system is OK at this time. If the HDS indicates NOT COMPLETED, go to step 1 .
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A78 indicated? YES -Go to step 1 . NO -Go to step 8.
- Monitor the OBD STATUS for DTC P0A78 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 7 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0A7E: Battery Module Overheating
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Are any DTCs except DTC P0A7E indicated? YES -Go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -Go to step 4.
- Turn the ignition switch to LOCK (0).
- Check the IPU module air duct and the IPU module fan for disconnection, damage, or obstructions. Are the IPU module air duct and the IPU module fan OK? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 6. NO -Repair the IPU module air duct or the IPU module fan as needed, then go to step 6.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A7E indicated? YES -Go to step 1 . NO -Go to step 9.
- Monitor the OBD STATUS for DTC P0A7E in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 8 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0A7F: Battery Module Deterioration
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Check the SOC in the DATA LIST with the HDS.
- Hold the engine speed between 3, 500 and 4, 000 rpm without load (in P or N) until the SOC increases to 25 %.
- Test drive at 25 mph (40 km/h).
- Press the brake pedal, and stop the vehicle slowly.
- Monitor the OBD STATUS for DTC P1586 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 10 . NO -If the HDS indicates FAILED, then go to step 9. If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Check for poor connections or loose terminals at the phase motor current sensor and the MCM. Is the connection OK? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 10. NO -Repair the connections or the terminals, then go to step 10.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Are any DTCs indicated? YES -Go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -Troubleshooting is complete.
DTC P0A94: DC-DC Converter Output Low Voltage
Note. Before you troubleshoot, record any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 74
Scheme 75
Scheme 76
Scheme 77
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Check under these conditions: Headlights on high beam Blower fan at maximum speed Rear window defogger on
- Let the engine idle for 2 minutes.
- Monitor the OBD STATUS for DTC P0A94 in the DTCs MENU with the HDS. Does the HDS indicate FAILED? YES -Go to step 7. NO -If the HDS indicates PASSED, intermittent failure, the system is OK at this time. Check for poor connections, loose terminals, or damaged insulation at the DC-DC converter (DC-DC converter cable), the + B terminal (on the battery terminal fuse box), the MCM (VBU line), and the No. 1 BACK UP (15 A) fuse in the under-dash fuse/relay box. If the HDS indicates NOT COMPLETED, go to step 4 .
- Check for Pending or Confirmed DTCs with the HDS. Is DTC U1221 or P0562 indicated? YES -Do the troubleshooting for DTC U1221 (see «DTC U1221: MOTOR CONTROL MODULE (MCM) LOST COMMUNICATION WITH DC-DC CONVERTER»(ref-513150-S12159117872012110700000) ), or DTC P0562 (see «DTC P0562 (15): MOTOR CONTROL MODULE (MCM) POWER SOURCE CIRCUIT UNEXPECTED VOLTAGE; DTC P0562 (94): MOTOR CONTROL MODULE (MCM) SYSTEM LOW VOLTAGE»(ref-513150-S28902372662012110700000) ). NO -Go to step 8.
- Check the DC-DC CONVERTER INFORMATION in the DATA LIST with the HDS. Does the HDS indicate NORMAL? YES -Go to step 9. NO -Check for poor connections, loose terminals, or damaged insulation at the DC-DC converter (DC-DC converter cable), the +B terminal (on the battery terminal fuse box), the MCM (VBU line), and the No. 1 BACK UP (15 A) in the under-dash fuse/relay box. If they are OK, replace the DC-DC converter (see «DC-DC CONVERTER REMOVAL/INSTALLATION»(ref-513150-S07743506872012110700000) ), then go to step 21 .
- Turn the ignition switch to LOCK (0).
- Check the battery terminal fuse box +B terminal (A) (BLK wire) connection. Is the connection OK? YES -Go to step 11. NO -Repair the +B terminal connection, then go to step 21 .
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Check the +B (A) connection on the phase motor current sensor. Is the connection OK? YES -Go to step 15. NO -Repair the connection, then go to step 21 .
- Remove the left cargo area side trim panel (see «TRIM REMOVAL/INSTALLATION - CARGO AREAS»(ref-513199-S36077582502012110700000) ).
- Remove the left IPU module air duct (see «IPU MODULE FAN REPLACEMENT»(ref-513150-S19341570812012110700000) ).
- Check the body side DC-DC converter ground cable terminal connection (A). Is the connection OK? YES -Go to step 18. NO -Repair the connection, then go to step 21 .
- Remove the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- Remove the front side IPU frame (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ).
- Check the PCU case side DC-DC converter ground cable terminal connection (A). Is the connection OK? YES -Replace the DC-DC converter (see «DC-DC CONVERTER REMOVAL/INSTALLATION»(ref-513150-S07743506872012110700000) ), then go to step 21. NO -Repair the connection, then go to step 21.
- Reconnect all connectors.
- If removed, reinstall the front side IPU frame (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ).
- If removed, reinstall the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- If removed, reinstall the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- If removed, reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- If removed, reinstall the left IPU module air duct (see «IPU MODULE FAN REPLACEMENT»(ref-513150-S19341570812012110700000) ).
- If removed, reinstall the left cargo area side trim panel (see «TRIM REMOVAL/INSTALLATION - CARGO AREAS»(ref-513199-S36077582502012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Check under these conditions: Headlights on high beam Blower fan at maximum speed Rear window defogger on
- Let the engine idle for 2 minutes.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A94 indicated? YES -Check for poor connections or loose terminals at the DC-DC converter (DC-DC converter cable), the +B terminal (on the battery terminal fuse box), the MCM (VBU line), and the No. 1 BACK UP (15 A) fuse in the under-dash fuse/relay box, then go to step 1 . NO -Go to step 34.
- Monitor the OBD STATUS for DTC P0A94 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 33 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the DC-DC converter (DC-DC converter cable), the +B terminal (on the battery terminal fuse box), the MCM (VBU line), and the No. 1 BACK UP (15 A) fuse in the under-dash fuse/relay box, then go to step 1 . If the HDS indicates NOT COMPLETED, go to step 31 .
DTC P0A9D: Battery Module Temperature Sensor 1 Circuit Low Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 78
Scheme 79
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 1 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 1) in the DATA LIST with the HDS. Is 0.05 V or less (194°F (90°C) or more) Indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the battery module and the MCM.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Disconnect the junction board 12P connector (A).
- Turn the ignition switch to ON (II).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 1 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 1) in the DATA LIST with the HDS. Is 0.05 V or less (194°F (90°C) or more) Indicated? YES -Go to step 10. NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 14 .
- Turn the ignition switch to LOCK (0).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between MCM connector terminal B20 and body ground. Is there continuity? YES -Repair a short to ground in the wire between the junction board 12P connector and the MCM (B20), then go to step 14. NO -Go to step 22 .
- Turn the ignition switch to LOCK (0).
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is the DTC P0A9D indicated? YES -Check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM, then go to step 1 . NO -Go to step 21.
- Monitor the OBD STATUS for DTC P0A9D in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 20 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A9D indicated? YES -Check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 28.
- Monitor the OBD STATUS for DTC P0A9D in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 27 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0A9E: Battery Module Temperature Sensor 1 Circuit High Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 80
Scheme 81
Scheme 82
Scheme 83
Scheme 84
Scheme 85
Scheme 86
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 1 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 1) in the DATA LIST with the HDS. Is 4.95 V or more (-40°F (-40°C) or less) Indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the battery module and the MCM.
- Check for Pending or Confirmed DTCs with the HDS. Are DTC P0A9E, P0AC8, and P0ACD indicated at the same time? YES -Go to step 20 . NO -Go to step 5.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Disconnect the junction board 12P connector (A).
- Connect junction board 12P connector terminal No. 12 to body ground with a jumper wire.
- Turn the ignition switch to ON (II).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 1 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 1) in the DATA LIST with the HDS. Is 4.95 V or more (-40°F (-40°C) or less) indicated? YES -Go to step 15 . NO -Go to step 12.
- Turn the ignition switch to LOCK (0).
- Disconnect the jumper wire from the junction board 12P connector.
- Check for continuity between junction board 12P connector terminal No. 10 and No. 12. Is there continuity? YES -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the battery module and the MCM, then go to step 32 . NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 32 .
- Turn the ignition switch to LOCK (0).
- Disconnect the jumper wire from the junction board 12P connector.
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between MCM connector terminal B20 and junction board 12P connector terminal No. 12. Is there continuity? YES -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the battery module and the MCM, then go to step 32 . NO -Repair an open in the wire between the junction board 12P connector and the MCM (B20), then go to step 32 .
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Disconnect the junction board 12P connector (A).
- Connect junction board 12P connector terminal No. 10 to body ground with a jumper wire.
- Reconnect the junction board 12P connector.
- Turn the ignition switch to ON (II).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 1 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 1), the IMA BATTERY MODULE TEMPERATURE SENSOR 2 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 2), and the IMA BATTERY MODULE TEMPERATURE SENSOR 3 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 3) in the DATA LIST with the HDS. Do all sensors indicate about 4.95 V or more (-40°F (-40°C) or less)? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 32 . NO -Go to step 28.
- Turn the ignition switch to LOCK (0).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between MCM connector terminal B19 and junction board 12P connector terminal No. 10. Is there continuity? YES -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the junction board 12P connector and the MCM, then go to step 32. NO -Repair an open in the wire between the junction board 12P connector and the MCM (B19), then go to step 32.
- Turn the ignition switch to LOCK (0).
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A9E indicated? YES -Check for poor connections or loose terminals at the battery module and the MCM, then go to step 1 . NO -Go to step 39.
- Monitor the OBD STATUS for DTC P0A9E in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 38 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the battery module and the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0AA6: High Voltage Circuit Isolation Problem
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 87
Scheme 88
Scheme 89
Scheme 90
Scheme 91
Scheme 92
Scheme 93
Scheme 94
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine, and wait 1 minute.
- Turn the A/C switch off.
- Check the INSULATION RESISTANCE OF HIGH VOLTAGE CIRCUIT in the DATA LIST with the HDS. Is about 194 kohms or more indicated? YES -Intermittent failure, the system is OK at this time. NO -Go to step 6.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Measure the resistance between body ground and the MPI module terminals (A, B) individually. NOTE: Use the 250 V range of your insulated resistance tester, and wear insulated gloves. Is there 194 kohms or more? YES -Go to step 11. NO -Go to step 14 .
- Remove the IPU case, (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) )
- Check the battery module, the junction board, the wire harness on the battery module, and the junction board for damaged insulation. Is the insulation OK? YES -Go to step 13. NO -Repair or replace parts as needed, then go to step 23 .
- Measure the resistance between the PCU case (A) and junction board +terminal (B), -terminal (C), and high voltage contactor terminal (D) individually. NOTE: Use the 250 V range of your insulated resistance tester, and wear insulated gloves. Is there 389 kohms or more? YES -Go to step 16 . NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 22 .
- Remove the DC-DC converter (see «DC-DC CONVERTER REMOVAL/INSTALLATION»(ref-513150-S07743506872012110700000) ).
- Measure the resistance between body ground and the MPI module terminals (A, B) individually. NOTE: Use the 250 V range of your insulated resistance tester, and wear insulated gloves. Is there 389 kohms or more? YES -Replace the DC-DC converter (see «DC-DC CONVERTER REMOVAL/INSTALLATION»(ref-513150-S07743506872012110700000) ), then go to step 22 . NO -Replace the MPI module (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 22 .
- Check the drain cover (A) for damage or an obstruction. Is the drain cover OK? YES -Go to step 17. NO -Replace the drain cover (see «DRAIN COVER REMOVAL/INSTALLATION»(ref-513150-S40435321492012110700000) ), then go to step 22 .
- Measure the resistance between body ground and the phase motor current sensor terminals (A, B, and C) individually. NOTE: Use the 250 V range of your insulated resistance tester, and wear insulated gloves. Is there 389 kohms or more? YES -Go to step 18. NO -Go to step 20 .
- Disconnect the IMA motor power cable (A). NOTE: Refer to «DISCONNECTING THE IMA MOTOR POWER CABLE CONNECTOR FROM THE MOTOR STATOR»(ref-513150-S38565231862012110700000) . If the IMA motor power cable terminals are wet, dry them with a clean shop towel. Do not use compressed air.
- Measure the resistance between body ground and the IMA motor power cable terminals A, B, and C individually. NOTE: Use the 250 V range of your insulated resistance tester, and wear insulated gloves. Is there 389 kohms or more? YES -Replace the IMA motor housing (see «IMA MOTOR HOUSING REMOVAL/INSTALLATION»(ref-513150-S22101359612012110700000) ), then go to step 22 . NO -Replace the IMA motor power cable (see «IMA MOTOR POWER CABLE REMOVAL/INSTALLATION»(ref-513150-S04289025002012110700000) ), then go to step 22 .
- Remove the phase current motor sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ).
- Measure the resistance between body ground and the MPI module terminals (A, B, and C) individually. NOTE: Use the 250 V range of your insulated resistance tester, and wear insulated gloves. Is there 389 kohms or more? YES -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 22. NO -Replace the MPI module (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 22.
- Reconnect all connectors.
- Reinstall the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Turn the ignition switch to LOCK (0).
- Start the engine, and wait 1 minute.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AA6 indicated? YES -Check for poor connections or loose terminals at the MCM, the IMA motor power cable, and the MPI module, then go to step 1 . NO -Go to step 31.
- Monitor the OBD STATUS for DTC P0AA6 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 30 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM, the IMA motor power cable, and the MPI module, then go to step 1 . If the HDS indicates NOT COMPLETED, go to step 28 .
DTC P0AA7: Motor Control Module (MCM) Internal Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Monitor the OBD STATUS for DTC P0AA7 in the DTCs MENU with the HDS. Does the HDS indicate FAILED? YES -Go to step 4. NO -If the HDS indicates PASSED, intermittent failure, the system is OK at this time. If the HDS indicates NOT COMPLETED, go to step 1 .
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AA7 indicated? YES -If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 7.
- Monitor the OBD STATUS for DTC P0AA7 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 6 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO - If the HDS indicates FAILED: If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED: Keep the ignition switch ON (II) until a result comes on.
DTC P0AC0: Battery Current Sensor 1 Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC1, P0AC2, P0B10, or P0B11 indicated? YES -Do the troubleshooting for DTC P0AC1 (see «DTC P0AC1: BATTERY CURRENT SENSOR 1 CIRCUIT LOW VOLTAGE»(ref-513150-S25183738452012110700000) ), P0AC2 (see «DTC P0AC2: BATTERY CURRENT SENSOR 1 CIRCUIT HIGH VOLTAGE»(ref-513150-S18335323632012110700000) ), P0B10 (see «DTC P0B10: BATTERY CURRENT SENSOR 2 CIRCUIT LOW VOLTAGE»(ref-513150-S14762251432012110700000) ), or P0B11 (see «DTC P0B11: BATTERY CURRENT SENSOR 2 CIRCUIT HIGH VOLTAGE»(ref-513150-S03172543582012110700000) ). NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 4.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Turn the ignition switch to LOCK (0), and wait 1 minute.
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC0 indicated? YES -Check for poor connections or loose terminals at the battery current sensor and the MCM, then go to step 1 . NO -Go to step 9.
- Monitor the OBD STATUS for DTC P0AC0 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 8 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the battery current sensor and the MCM. If the HDS indicates NOT COMPLETED, go to step 6 .
DTC P0AC1: Battery Current Sensor 1 Circuit Low Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 95
Scheme 96
Scheme 97
Scheme 98
Scheme 99
Scheme 100
Scheme 101
Scheme 102
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC1 indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the MCM and the battery current sensor.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 indicated? YES -Do the troubleshooting for DTC P06B1 (see «DTC P06B1: BATTERY CURRENT SENSOR CIRCUIT MALFUNCTION»(ref-513150-S15612040252012110700000) ). NO -Go to step 5.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0B10 indicated? YES -Go to step 6. NO -Go to step 14 .
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Remove the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- Disconnect the battery current sensor 4P connector (A).
- Check for continuity between battery current sensor 4P connector terminal No. 4 and MCM connector terminal B24. Is there continuity? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 33 . NO -Repair an open in the wire between the battery current sensor and the MCM (B24), then go to step 33 .
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between body ground and MCM connector terminal B5. Is there continuity? YES -Go to step 20. NO -Go to step 23 .
- Remove the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- Disconnect the battery current sensor 4P connector (A).
- Check for continuity between body ground and battery current sensor 4P connector terminal No. 1. Is there continuity? YES -Repair a short in the wire between the battery current sensor and the MCM (B5), then go to step 33 . NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 33 .
- Reconnect MCM connector B (24P).
- Connect MCM connector terminals B5 and B24 with a jumper wire.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC2 indicated? YES -Go to step 28. NO -Go to step 41 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector B (24P).
- Remove the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- Disconnect the battery current sensor 4P connector (A).
- Check for continuity between battery current sensor 4P connector terminal No. 1 and MCM connector terminal B5. Is there continuity? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 33. NO -Repair an open in the wire between the battery current sensor and the MCM (B5), then go to step 33.
- Reconnect all connectors.
- Reinstall the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC1 indicated? YES -Check for poor connections or loose terminals at the MCM and the battery current sensor, then go to step 1 . NO -Go to step 40.
- Monitor the OBD STATUS for DTC P0AC1 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 39 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the battery current sensor, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC1 indicated? YES -Check for poor connections or loose terminals at the MCM and the battery current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 47.
- Monitor the OBD STATUS for DTC P0AC1 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 46 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the battery current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0AC2: Battery Current Sensor 1 Circuit High Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 103
Scheme 104
Scheme 105
Scheme 106
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC2 indicated? YES -Go to step 5. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the MCM and the battery current sensor.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Turn the ignition switch to ON (II).
- Measure the voltage between body ground and MCM connector terminal B5. Is there 4.5 V or more? YES -Repair a short to power in the wire between the battery current sensor and the MCM (B5), then go to step 20 . NO -Go to step 12.
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC2 indicated? YES -Go to step 27 . NO -Go to step 14.
- Turn the ignition switch to LOCK (0).
- Reconnect MCM connector B (24P).
- Check for continuity between body ground and MCM connector terminal B10. Is there continuity? YES -Go to step 17. NO -Go to step 27 .
- Disconnect MCM connector B (24P).
- Disconnect the junction board 12P connector (A).
- Check for continuity between junction board 12P connector terminal No. 5 and MCM connector terminal B10. Is there continuity? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 20. NO -Repair an open in the wire between the junction board 12P connector and the MCM (B10), then go to step 20.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC2 indicated? YES -Check for poor connections or loose terminals at the MCM and the battery current sensor, then go to step 1 . NO -Go to step 26.
- Monitor the OBD STATUS for DTC P0AC2 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 25 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the battery current sensor, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON.
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC2 indicated? YES -Check for poor connections or loose terminals at the MCM and the battery current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 33.
- Monitor the OBD STATUS for DTC P0AC2 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 32 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the battery current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0AC7: Battery Module Temperature Sensor 2 Circuit Low Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 107
Scheme 108
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 2 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 2) in the DATA LIST with the HDS. Is 0.05 V or less (194°F (90°C) or more) indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the battery module and the MCM.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Disconnect the junction board 12P connector (A).
- Turn the ignition switch to ON (II).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 2 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 2) in the DATA LIST with the HDS. Is 0.05 V or less (194°F (90°C) or more) indicated? YES -Go to step 10. NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 14 .
- Turn the ignition switch to LOCK (0).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between MCM connector terminal B13 and body ground. Is there continuity? YES -Repair a short to ground in the wire between the junction board 12P connector and the MCM (B13), then go to step 14. NO -Go to step 22 .
- Turn the ignition switch to LOCK (0).
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC7 Indicated? YES -Check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM, then go to step 1 . NO -Go to step 21.
- Monitor the OBD STATUS for DTC P0AC7 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 20 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC7 indicated? YES -Check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 28.
- Monitor the OBD STATUS for DTC P0AC7 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 27 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections, loose terminals, or damaged insulation at the battery module, the junction board, and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0AC8: Battery Module Temperature Sensor 2 Circuit High Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 109
Scheme 110
Scheme 111
Scheme 112
Scheme 113
Scheme 114
Scheme 115
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 2 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 2) in the DATA LIST with the HDS. Is 4.95 V or more (-40°F (-40°C) or less) indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the battery module and the MCM.
- Check for Pending or Confirmed DTCs with the HDS. Are DTC P0A9E, P0AC8, and P0ACD indicated at the same time? YES -Go to step 20 . NO -Go to step 5.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Disconnect the junction board 12P connector (A).
- Connect junction board 12P connector terminal No. 11 to body ground with a jumper wire.
- Turn the ignition switch to ON (II).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 2 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 2) in the DATA LIST with the HDS. Is 4.95 V or more (-40°F (-40°C) or less) indicated? YES -Go to step 15 . NO -Go to step 12.
- Turn the ignition switch to LOCK (0).
- Disconnect the jumper wire from the junction board 12P connector.
- Check for continuity between junction board 12P connector terminal No. 10 and No. 11. Is there continuity? YES -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the battery module and the MCM, then go to step 32 . NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 32 .
- Turn the ignition switch to LOCK (0).
- Disconnect the jumper wire from the junction board 12P connector.
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between MCM connector terminal B13 and junction board 12P connector terminal No. 11. Is there continuity? YES -Check for poor connections or loose terminals at the battery module and the MCM, then go to step 32 . NO -Repair an open in the wire between the junction board 12P connector and the MCM (B13), then go to step 32 .
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Disconnect the junction board 12P connector (A).
- Connect junction board 12P connector terminal No. 10 to body ground with a jumper wire.
- Reconnect the junction board 12P connector.
- Turn the ignition switch to ON (II).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 1 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 1), the IMA BATTERY MODULE TEMPERATURE SENSOR 2 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 2), and the IMA BATTERY MODULE TEMPERATURE SENSOR 3 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 3) in the DATA LIST with the HDS. Do all sensors indicate about 4.95 V or more (-40°F (-40°C) or less)? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 32 . NO -Go to step 28.
- Turn the ignition switch to LOCK (0).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between MCM connector terminal B19 and junction board 12P connector terminal No. 10. Is there continuity? YES -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the junction board 12P connector and the MCM, then go to step 32. NO -Repair an open in the wire between the junction board 12P connector and the MCM (B19), then go to step 32.
- Turn the ignition switch to LOCK (0).
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC8 indicated? YES -Check for poor connections or loose terminals at the battery module and the MCM, then go to step 1 . NO -Go to step 39.
- Monitor the OBD STATUS for DTC P0AC8 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 38 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the battery module and the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0ACC: Battery Module Temperature Sensor 3 Circuit Low Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 116
Scheme 117
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 3 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 3) in the DATA LIST with the HDS. Is 0.05 V or less (194°F (90°C) or more) indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the battery module and the MCM.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Disconnect the junction board 12P connector (A).
- Turn the ignition switch to ON (II).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 3 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 3) in the DATA LIST with the HDS. Is 0.05 V or less (194°F (90°C) or more) indicated? YES -Go to step 10. NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 14 .
- Turn the ignition switch to LOCK (0).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between MCM connector terminal B21 and body ground. Is there continuity? YES -Repair a short to ground in the wire between the junction board 12P connector and the MCM (B21), then go to step 14. NO -Go to step 22 .
- Turn the ignition switch to LOCK (0).
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0ACC indicated? YES -Check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM, then go to step 1 . NO -Go to step 21.
- Monitor the OBD STATUS for DTC P0ACC in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 20 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0ACC indicated? YES -Check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 28.
- Monitor the OBD STATUS for DTC P0ACC in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 27 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections, loose terminals, or damaged insulation at the battery module and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0ACD: Battery Module Temperature Sensor 3 Circuit High Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 118
Scheme 119
Scheme 120
Scheme 121
Scheme 122
Scheme 123
Scheme 124
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 3 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 3) in the DATA LIST with the HDS. Is 4.95 V or more (-40°F (-40°C) or less) indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the battery module and the MCM.
- Check for Pending or Confirmed DTCs with the HDS. Are DTC P0A9E, P0AC8, and P0ACD indicated at the same time? YES -Go to step 20 . NO -Go to step 5.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Disconnect the junction board 12P connector (A).
- Connect junction board 12P connector terminal No. 9 to body ground with a jumper wire.
- Turn the ignition switch to ON (II).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 3 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 3) in the DATA LIST with the HDS. Is 4.95 V or more (-40°F (-40°C) or less) indicated? YES -Go to step 15 . NO -Go to step 12.
- Turn the ignition switch to LOCK (0).
- Disconnect the jumper wire from the junction board 12P connector.
- Check for continuity between junction board 12P connector terminal No. 9 and No. 10. Is there continuity? YES -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the battery module and the MCM, then go to step 32 . NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 32 .
- Turn the ignition switch to LOCK(0).
- Disconnect the jumper wire from the junction board 12P connector.
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between MCM connector terminal B21 and junction board 12P connector terminal No. 9. Is there continuity? YES -Check for poor connections or loose terminals at the battery module and the MCM, then go to step 32 . NO -Repair an open in the wire between the junction board 12P connector and the MCM (B21), then go to step 32 .
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Disconnect the junction board 12P connector (A).
- Connect junction board 12P connector terminal No. 10 to body ground with a jumper wire.
- Reconnect the junction board 12P connector.
- Turn the ignition switch to ON (II).
- Check the IMA BATTERY MODULE TEMPERATURE SENSOR 1 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 1), the IMA BATTERY MODULE TEMPERATURE SENSOR 2 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 2), and the IMA BATTERY MODULE TEMPERATURE SENSOR 3 VOLTAGE (IMA BATTERY MODULE TEMPERATURE SENSOR 3) in the DATA LIST with the HDS. Do all sensors indicate about 4.95 V or more (-40°F (-40°C) or less)? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 32 . NO -Go to step 28.
- Turn the ignition switch to LOCK (0).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between MCM connector terminal B19 and junction board 12P connector terminal No. 10. Is there continuity? YES -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the junction board 12P connector and the MCM, then go to step 32. NO -Repair an open in the wire between the junction board 12P connector and the MCM (B19), then go to step 32.
- Turn the ignition switch to LOCK (0).
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0ACD indicated? YES -Check for poor connections or loose terminals at the battery module and the MCM, then go to step 1 . NO -Go to step 39.
- Monitor the OBD STATUS for DTC P0ACD in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 38 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the battery module and the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0AE1: Bypass Contactor Malfunction
| WARNING | This procedure includes high voltage measurements with the IMA system turned on. To avoid serious injury from electrical shocks while testing the high voltage cable, use insulated gloves, select a DC range of 150 V or more on your digital multimeter, and do not touch metal surface. |
Note. Before you troubleshoot, record all freeze data, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). When the ignition switch is turned to ON (II) while the battery module switch is OFF, DTC P0AE1 is detected. If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 125
Scheme 126
Scheme 127
Scheme 128
Scheme 129
Scheme 130
Scheme 131
Scheme 132
Scheme 133
Scheme 134
Scheme 135
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check the SOC in the DATA LIST with the HDS.
- Start the engine, and hold it between 3, 500 and 4, 000 rpm without load (in P or N) until the SOC increases to 70 %. If the SOC does not increase at all, go to step 7 .
- Monitor the OBD STATUS for DTC P0A78, P1570, P1634, and U1220 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Go to step 6. NO - If the HDS indicates FAILED: Go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . If the HDS indicates NOT COMPLETED: Keep the ignition switch ON (II) until a result comes on.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AE1 indicated? YES -Go to step 7. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the junction board, the DC-DC converter, the MPI module, and the MCM.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the PCU busplate (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Check for poor connections, loose terminals, or damage at the busbars (A) and the MCM connectors (B). Are the connections and the terminals OK? YES -Go to step 13. NO -Repair the connections or the terminals, then go to step 40 .
- Remove the PCU busplate (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ). NOTE: Wear insulated gloves to protect yourself from electrical shock.
- Measure the voltage between the high voltage terminals (A). NOTE: Use a DC range of 150 V or more on your digital multimeter. Always measure the voltage at the indicated position; measuring on the adjacent terminals may cause a short. Is the voltage about 0V? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 40 . NO -Note the measured voltage, and go to step 16.
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Turn the ignition switch to ON (II), and listen for a clicking sound from the contactor in the junction board. Is there a clicking sound? YES -Go to step 18. NO -If you never hear the sound, go to step 29 . If you hear the sound only once, after clearing the DTC, go to step 18.
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Quickly measure the voltage between the high voltage terminals (A) when the ignition switch is turned to ON (II). NOTE: Use a DC range of 150 V or more on your digital multimeter. Always measure the voltage at the indicated position; measuring on the adjacent terminals may cause a short. This voltage spike will only occur one time when the ignition switch is turned to ON (II). You must turn the ignition switch to LOCK (0), and wait 45 seconds for the IMA relay to shut off before doing this voltage check again. Is there a momentary voltage reading? YES -Go to step 20. NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 40 .
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Reinstall the PCU busplate (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Remove the DC-DC converter (see «DC-DC CONVERTER REMOVAL/INSTALLATION»(ref-513150-S07743506872012110700000) ).
- Temporarily reconnect the MCM connectors.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AE1 indicated? YES -Go to step 28. NO -Replace the DC-DC converter (see «DC-DC CONVERTER REMOVAL/INSTALLATION»(ref-513150-S07743506872012110700000) ), then go to step 40 .
- Check the TOTAL VOLTAGE OF ALL IMA BATTERY MODULES in the DATA LIST with the HDS, and compare the IMA battery voltage measured at step 15 . Is the difference of the voltage 5V or more? YES -Go to step 48 . NO -Replace the MPI module, then go to step 40 .
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector B (24P).
- Measure the resistance between MCM connector terminals B6 and B15. Is there 92.7-113.3 ohms? YES -Go to step 33. NO - If the resistance is too high, go to step 36 . If the resistance is too low, go to step 38 .
- Check for continuity between MCM connector terminal B6 and body ground. Is there continuity? YES -Go to step 34. NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 40 .
- Disconnect the junction board 12P connector (A).
- Check for continuity between MCM connector terminal B6 and body ground. Is there continuity? YES -Repair a short in the wire between the junction board 12P connector and the MCM (B6), then go to step 40 . NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 40 .
- Disconnect the junction board 12P connector (A).
- Check for continuity between these terminals: MCM connector terminal B6 and junction board 12P connector terminal No. 7. MCM connector terminal B15 and junction board 12P connector terminal No. 2. Is there continuity? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 40 . NO -Repair an open in the wire between the junction board 12P connector and the MCM (B6, B15), then go to step 40 .
- Disconnect the junction board 12P connector (A).
- Check for continuity between MCM connector terminals B6 and B15. Is there continuity? YES -Repair a short in the wire between the junction board 12P connector and the MCM (B6, B15), then go to step 40. NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 40.
- Turn the ignition switch to LOCK (0).
- Reconnect all connectors.
- Reinstall the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AE1 indicated? YES -Check for poor connections or loose terminals at the junction board, the DC-DC converter, the MPI module, and the MCM, then go to step 1 . NO -Go to step 47.
- Monitor the OBD STATUS for DTC P0AE1 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 46 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the junction board, the DC-DC converter, the MPI module, and the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Reconnect all connectors.
- Reinstall the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AE1 indicated? YES -Check for poor connections or loose terminals at the junction board, the DC-DC converter, the MPI module, and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 54.
- Monitor the OBD STATUS for DTC P0AE1 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 53 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the junction board, the DC-DC converter, the MPI module, and the MCM. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0AEE: Motor Power Inverter (MPI) Module Temperature Sensor Range/Performance Problem
Note. Before you troubleshoot, record all freeze data and any on-board snap shot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the IPU module fan duct is blocked, DTC P0AEE may be detected. If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check and record the MPI TEMPERATURE in the DATA LIST with the HDS. Is less than 221°F (105°C) indicated? YES -Intermittent failure, the system is OK at this time. NO -Go to step 4.
- Start the engine, and wait 10 minutes.
- Check the MPI TEMPERATURE in the DATA LIST with the HDS, and compare that temperature with the temperature recorded in step 3 . Is there more than 39°F (4°C) indicated? YES -Intermittent failure, the system is OK at this time. NO -Replace the MPI module (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 6.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AEE indicated? YES -Go to step 1 . NO -Troubleshooting is complete. If any other Pending or Confirmed DTCs are indicated, go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) .
DTC P0B0F: Battery Current Sensor 2 Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC1, P0AC2, P0B10, or P0B11 indicated? YES -Do the troubleshooting for DTC P0AC1 (see «DTC P0AC1: BATTERY CURRENT SENSOR 1 CIRCUIT LOW VOLTAGE»(ref-513150-S25183738452012110700000) ), P0AC2 (see «DTC P0AC2: BATTERY CURRENT SENSOR 1 CIRCUIT HIGH VOLTAGE»(ref-513150-S18335323632012110700000) ), P0B10 (see «DTC P0B10: BATTERY CURRENT SENSOR 2 CIRCUIT LOW VOLTAGE»(ref-513150-S14762251432012110700000) ), or P0B11 (see «DTC P0B11: BATTERY CURRENT SENSOR 2 CIRCUIT HIGH VOLTAGE»(ref-513150-S03172543582012110700000) ). NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 4.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Turn the ignition switch to LOCK (0), and wait 1 minute.
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0B0F indicated? YES -Check for poor connections or loose terminals at the battery current sensor and the MCM, then go to step 1 . NO -Go to step 9.
- Monitor the OBD STATUS for DTC P0B0F in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 8 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the battery current sensor and the MCM. If the HDS indicates NOT COMPLETED, go to step 6 .
DTC P0B10: Battery Current Sensor 2 Circuit Low Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 136
Scheme 137
Scheme 138
Scheme 139
Scheme 140
Scheme 141
Scheme 142
Scheme 143
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0B10 indicated? YES -Go to step 4. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the MCM and the battery current sensor.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P06B1 indicated? YES -Do the troubleshooting for DTC P06B1 (see «DTC P06B1: BATTERY CURRENT SENSOR CIRCUIT MALFUNCTION»(ref-513150-S15612040252012110700000) ). NO -Go to step 5.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0AC1 indicated? YES -Go to step 6. NO -Go to step 14 .
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Remove the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- Disconnect the battery current sensor 4P connector (A).
- Check for continuity between battery current sensor 4P connector terminal No. 4 and MCM connector terminal B24. Is there continuity? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 33 . NO -Repair an open in the wire between the battery current sensor and the MCM (B24), then go to step 33 .
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Check for continuity between body ground and MCM connector terminal B12. Is there continuity? YES -Go to step 20. NO -Go to step 23 .
- Remove the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- Disconnect the battery current sensor 4P connector (A).
- Check for continuity between body ground (the IPU frame) and battery current sensor 4P connector terminal No. 2. Is there continuity? YES -Repair a short in the wire between the battery current sensor and the MCM (B12), then go to step 33 . NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 33 .
- Reconnect MCM connector B (24P).
- Connect MCM connector terminals B12 and B24 with a jumper wire.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0B11 indicated? YES -Go to step 28. NO -Go to step 41 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector B (24P).
- Remove the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- Disconnect the battery current sensor 4P connector (A).
- Check for continuity between battery current sensor 4P connector terminal No. 2 and MCM connector terminal B12. Is there continuity? YES -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 33. NO -Repair an open in the wire between the battery current sensor and the MCM (B12), then go to step 33.
- Reconnect all connectors.
- Reinstall the IPU case (see «IPU CASE REMOVAL/INSTALLATION»(ref-513150-S04971480222012110700000) ).
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0B10 indicated? YES -Check for poor connections or loose terminals at the MCM and the battery current sensor, then go to step 1 . NO -Go to step 40.
- Monitor the OBD STATUS for DTC P0B10 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 39 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the battery current sensor, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0B10 indicated? YES -Check for poor connections or loose terminals at the MCM and the battery current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 47.
- Monitor the OBD STATUS for DTC P0B10 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 46 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the MCM and the battery current sensor. If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0B11: Battery Current Sensor 2 Circuit High Voltage
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 144
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0B11 indicated? YES -Go to step 5. NO -Intermittent failure, the system is OK at this time.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector B (24P).
- Turn the ignition switch to ON (II).
- Measure the voltage between body ground and MCM connector terminal B12. Is there 4.95 V or more? YES -Repair a short to power in the wire between the battery current sensor and the MCM (B12), then go to step 14 . NO -Go to step 12.
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0B11 indicated? YES -Go to step 21 . NO -Replace the battery module (see «BATTERY MODULE REMOVAL/INSTALLATION»(ref-513150-S13612045782012110700000) ), then go to step 14.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0B11 indicated? YES -Go to step 1 . NO -Go to step 20.
- Monitor the OBD STATUS for DTC P0B11 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 19 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
- Reconnect all connectors.
- Reinstall the PCU cover, the PCU busplate, and the PCU lid (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0B11 indicated? YES -If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . NO -Go to step 27.
- Monitor the OBD STATUS for DTC P0B11 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). If any other Pending or Confirmed DTCs were indicated in step 26 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO - If the HDS indicates FAILED: If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 1 . If the HDS indicates NOT COMPLETED: Keep the ignition switch ON (II) until a result comes on.
DTC P0BE6: U Phase Motor Current Sensor Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Monitor the OBD STATUS for DTC P0BE6 in the DTCs MENU with the HDS. Does the HDS indicate FAILED? YES -Go to step 4. NO -If the HDS indicates PASSED, intermittent failure, the system is OK at this time. If the HDS indicates NOT COMPLETED, go to step 1 .
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A5E and/or P0A5F indicated? YES -Do the troubleshooting for DTC P0A5E (see «DTC P0A5E: U PHASE MOTOR CURRENT SENSOR CIRCUIT LOW VOLTAGE»(ref-513150-S42022136592012110700000) ) and/or DTC P0A5F (see «DTC P0A5F: U PHASE MOTOR CURRENT SENSOR CIRCUIT HIGH VOLTAGE»(ref-513150-S40906392322012110700000) ). NO -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 5.
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0BE6 indicated? YES -Go to step 1 . NO -Go to step 7.
- Monitor the OBD STATUS for DTC P0BE6 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 6 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0BEA: V Phase Motor Current Sensor Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Monitor the OBD STATUS for DTC P0BEA in the DTCs MENU with the HDS. Does the HDS indicate FAILED? YES -Go to step 4. NO -If the HDS indicates PASSED, intermittent failure, the system is OK at this time. If the HDS indicates NOT COMPLETED, go to step 1 .
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A61 and/or P0A62 indicated? YES -Do the troubleshooting for DTC P0A61 (see «DTC P0A61: V PHASE MOTOR CURRENT SENSOR CIRCUIT LOW VOLTAGE»(ref-513150-S27052893662012110700000) ) and/or DTC P0A62 (see «DTC P0A62: V PHASE MOTOR CURRENT SENSOR CIRCUIT HIGH VOLTAGE»(ref-513150-S06593146082012110700000) ). NO -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 5.
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0BEA indicated? YES -Go to step 1 . NO -Go to step 7.
- Monitor the OBD STATUS for DTC P0BEA in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 6 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0BEE: W Phase Motor Current Sensor Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Monitor the OBD STATUS for DTC P0BEE in the DTCs MENU with the HDS. Does the HDS indicate FAILED? YES -Go to step 4. NO -If the HDS indicates PASSED, intermittent failure, the system is OK at this time. If the HDS indicates NOT COMPLETED, go to step 1 .
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A64 and/or P0A65 indicated? YES -Do the troubleshooting for DTC P0A64 (see «DTC P0A64: W PHASE MOTOR CURRENT SENSOR CIRCUIT LOW VOLTAGE»(ref-513150-S00408171832012110700000) ) and/or DTC P0A65 (see «DTC P0A65: W PHASE MOTOR CURRENT SENSOR CIRCUIT HIGH VOLTAGE»(ref-513150-S19437917192012110700000) ). NO -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 5.
- Turn the ignition switch to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0BEE indicated? YES -Go to step 1 . NO -Go to step 7.
- Monitor the OBD STATUS for DTC P0BEE in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 6 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P0BFD: Motor Current Sensor Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0BFD indicated? YES -Go to step 5. NO -Intermittent failure, the system is OK at this time.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A5E, P0A5F, P0A61, P0A62, P0A64, or P0A65 indicated? YES -Go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 6.
- Start the engine.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0BFD indicated? YES -Go to step 1 . NO -Go to step 8.
- Monitor the OBD STATUS for DTC P0BFD in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 7 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DTC P15A5: Motor Current Sensor Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
Scheme 145
Scheme 146
Scheme 147
Scheme 148
Scheme 149
Scheme 150
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check under these conditions: Headlights on high beam Blower fan at maximum speed Rear window defogger on
- Start the engine, and let it idle 1 minute.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P0A3F, P0A5E, P0A5F, P0A61, P0A62, P0A64, P0A65, P0BE6, P0BEA, P0BEE, P0BFD, P1437, and/or P1440 indicated? YES -Go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -Go to step 6.
- Test-drive the vehicle using wide open throttle for at least 2 seconds, then decelerate with light braking.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P15A5 indicated? YES -Go to step 8. NO -Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the phase motor current sensor and the IMA motor power cable.
- At idle, individually check the U PHASE MOTOR CURRENT SENSOR, the V PHASE MOTOR CURRENT SENSOR, and the W PHASE MOTOR CURRENT SENSOR in the DATA LIST with the HDS. Do the values vary from 0 A? YES -Replace the phase motor current sensor (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 31 . NO -Go to step 9.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Disconnect MCM connector C (22P).
- Disconnect the MPI module 12P connector (A).
- Check for continuity between these terminals: MCM connector terminal C15 and MPI module 12P connector terminal No. 8. MCM connector terminal C22 and MPI module 12P connector terminal No. 2. MCM connector terminal C21 and MPI module 12P connector terminal No. 9. MCM connector terminal C7 and MPI module 12P connector terminal No. 3. MCM connector terminal C14 and MPI module 12P connector terminal No. 10. MCM connector terminal C6 and MPI module 12P connector terminal No. 4. Is there continuity? YES -Go to step 16. NO -Repair an open in the wire between the MPI module 12P connector and the MCM (C6, C7, C14, C15, C21, C22), then go to step 31 .
- Check for continuity between body ground and these MCM connector C (22P) terminals individually: C6 C7 C14 C15 C21 C22 Is there continuity? YES -Repair a short in the wire between the MPI module 12P connector and the MCM (C6, C7, C14, C15, C20, C22), then go to step 31 . NO -Go to step 17.
- Remove the IMA motor power cables (A) from the phase motor current sensor. NOTE: Check the position of the U phase, the V phase, and the W phase cables before disconnecting them.
- Disconnect the IMA motor power cable connector (A) from the motor stator. NOTE: Refer to «DISCONNECTING THE IMA MOTOR POWER CABLE CONNECTOR FROM THE MOTOR STATOR»(ref-513150-S38565231862012110700000) . If the IMA motor power cable terminals are wet, dry them with a clean shop towel. Do not use compressed air.
- Check for continuity between IMA motor power cable terminals A and B, B and C, and C and A individually. Is there continuity? YES -Replace the IMA motor power cable (see «IMA MOTOR POWER CABLE REMOVAL/INSTALLATION»(ref-513150-S04289025002012110700000) ), then go to step 31 . NO -Go to step 20.
- Substitute a known-good MPI module.
- Test-drive the vehicle using wide open throttle for at least 2 seconds, then decelerate with light braking.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P15A5 indicated? YES -Go to step 23. NO -Replace the MPI module (see «MOTOR POWER INVERTER (MPI) MODULE REMOVAL/INSTALLATION»(ref-513150-S20637260152012110700000) ), then go to step 31 .
- Turn the ignition switch to LOCK (0).
- Reconnect all connectors.
- Reinstall the PCU lid, the PCU busplate and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ).
- Test-drive the vehicle using wide open throttle for at least 2 seconds, then decelerate with light braking.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P15A5 indicated? YES -If the MCM was updated, substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the MCM was substituted, go to step 30. NO -If the MCM was updated, troubleshooting is complete. If the MCM was substituted, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Replace the IMA motor housing (see «IMA MOTOR HOUSING REMOVAL/INSTALLATION»(ref-513150-S22101359612012110700000) ), then go to step 35 .
- Turn the ignition switch to LOCK (0).
- Reconnect all connectors.
- If removed, reinstall the PCU lid, the PCU busplate and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- If removed, reinstall the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ), then turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Test-drive the vehicle using wide open throttle for at least 2 seconds, then decelerate using light braking.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P15A5 indicated? YES -Check for poor connections or loose terminals at the phase motor current sensor and the IMA motor power cable, then go to step 1 . NO -Go to step 39.
- Monitor the OBD STATUS for DTC P15A5 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 38 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the phase motor current sensor and the IMA motor power cable, then go to step 1 . If the HDS indicates NOT COMPLETED, go to step 37 .
DTC P15AA: Motor Rotor Position Not Learned
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the IMA motor rotor position sensor and the IMA motor rotor are incorrectly installed, DTC P15AA may be detected. If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine, and let it idle 1 minute.
- Turn the ignition switch to LOCK (0), then turn it to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Are any DTC(s) except P15AA indicated? YES -Go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -Go to step 6.
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine.
- Hold the engine speed between 3, 500 and 4, 000 rpm without load (in P or N) until the SOC increases to above 70 %.
- Do the MOTOR ROTOR POSITION CALIBRATION in the IMA ADJUSTMENT MENU with the HDS. Does the HDS indicate COMPLETE? YES -Troubleshooting is complete. NO -Check the installation of the IMA motor rotor position sensor and the MCM. If needed, reinstall the parts, then go to step 10.
- Reconnect all connectors.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Start the engine, and let it idle 1 minute.
- Turn the ignition switch to LOCK (0), then turn it to ON (II).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P15AA indicated? YES -Check for poor connections or loose terminals at the IMA motor rotor position sensor and the MCM, then go to step 1 . NO -Go to step 16.
- Monitor the OBD STATUS for DTC P15AA in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 15 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the motor rotor position sensor and the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, go to step 13 .
DTC P15C4: Auto Idle Stop System Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the DTC cannot be cleared, do the troubleshooting for DTC U1204. This DTC is stored when the auto idle stop is prohibited due to failure.
Scheme 151
Scheme 152
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs in the PGM-FI SYSTEM with the HDS. Is DTC P0102 indicated? YES -Do the troubleshooting for DTC P0102 (see «DTC P0102: MAF SENSOR CIRCUIT LOW VOLTAGE»(ref-513153-S07359121802012110700000) ), then clear the PGM-FI system DTCs (see «IF THE MIL DID NOT STAY ON»(ref-513169-S20882293332012110700000) ). NO -Go to step 4.
- Check the AUTO IDLE STOP DOES NOT OCCUR (BRAKE) in the PGM-FI SYSTEM with the HDS. Does the HDS indicate EXIST? YES -Go to the brake booster pressure monitoring system's general troubleshooting information (see «GENERAL TROUBLESHOOTING INFORMATION»(ref-513155-S11480700762012110700000) ). When the brake booster pressure monitoring system troubleshooting is completed, clear the DTC. NO -Go to step 5.
- Check the AUTO IDLE STOP DOES NOT OCCUR (A/C) in the PGM-FI SYSTEM with the HDS. Does the HDS indicate EXIST? YES -Go to the climate control system's general troubleshooting information (see «GENERAL TROUBLESHOOTING INFORMATION»(ref-513164-S21489347772012110700000) ). When the climate control system troubleshooting is completed, clear the DTC. NO -Go to step 6.
- Check the IDLE STOP SW in the PGM-FI DATA LIST with the HDS. Does it indicate OPEN when the brake pedal is pressed and CLOSE when the brake pedal is released? YES -The system is OK at this time. Go to step 20 . NO - If CLOSE stays on, go to step 7. If OPEN stays on, go to step 10 .
- Turn the ignition switch to LOCK (0).
- Disconnect the idle stop switch 2P connector.
- Check the IDLE STOP SW in the PGM-FI DATA LIST with the HDS. Does the HDS indicate OPEN? YES -Replace the idle stop switch (see «IDLE STOP SWITCH REPLACEMENT»(ref-513150-S06387860532012110700000) ), then go to step 19 . NO -Repair a short to power in the wire between the idle stop switch 2P connector and the PCM (A15), then go to step 19 .
- Turn the ignition switch to LOCK (0).
- Disconnect the idle stop switch 2P connector.
- Connect idle stop switch 2P connector terminals No. 1 and No. 2 with a jumper wire.
- Turn the ignition switch to ON (II).
- Check the IDLE STOP SW in the PGM-FI DATA LIST with the HDS. Does the HDS indicate CLOSE? YES -Replace the idle stop switch (see «IDLE STOP SWITCH REPLACEMENT»(ref-513150-S06387860532012110700000) ), then go to step 19 . NO -Go to step 15.
- Turn the ignition switch to LOCK (0).
- Disconnect the jumper wire from the idle stop switch 2P connector.
- Turn the ignition switch to ON (II).
- Measure the voltage between body ground and idle stop switch 2P connector terminal No. 2. Is there battery voltage? YES -Repair an open in the wire between the idle stop switch 2P connector and the PCM (A15), then go to step 19. NO -Repair an open in the wire between the No. 12 IMA (10 A) fuse and the idle stop switch 2P connector, then go to step 19.
- Turn the ignition switch to LOCK (0).
- Reconnect all connectors.
- Turn the ignition switch to ON (II).
- Clear the DTC in the PGM-FI SYSTEM (see «IF THE MIL DID NOT STAY ON»(ref-513169-S20882293332012110700000) ) and the IMA SYSTEM (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ) with the HDS. NOTE: If the PGM-FI system DTCs are not cleared, DTC P15C4 can return.
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P15C4 indicated? YES -Check for poor connections or loose terminals at the PCM and the idle stop switch. Also check for brake system and climate control system DTCs, then go to step 1 . NO -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated, go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) .
DTC P16C3: DC-DC Converter Temperature Sensor Circuit Malfunction
Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see GENERAL TROUBLESHOOTING INFORMATION ). If the IPU module fan duct is blocked, DTC P16C3 may be detected. If the DTC cannot be cleared, do the troubleshooting for DTC U1204.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P1448, U1220, or U1221 indicated? YES -Go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -Go to step 4.
- Check the DC-DC CONVERTER TEMPERATURE in the DATA LIST with the HDS. Is more than 259°F (126°C), or less than -42°F (-41°C) indicated? YES -Go to step 5. NO -Intermittent failure, the system is OK at this time. Check the IPU module air duct and the IPU module fan for disconnection, damage, or obstructions.
- Turn the ignition switch to LOCK (0).
- Check the IPU module air duct and the IPU module fan for disconnection, damage, or obstructions. Are the IPU module air duct and the IPU module fan OK? YES -Replace the DC-DC converter (see «DC-DC CONVERTER REMOVAL/INSTALLATION»(ref-513150-S07743506872012110700000) ), then go to step 7. NO -Repair the IPU module air duct or the IPU module fan as needed, then go to step 7.
- Turn the ignition switch to ON (II).
- Clear the DTC with the HDS (see «DTC CLEAR»(ref-513150-S05310385702012110700000) ).
- Check for Pending or Confirmed DTCs with the HDS. Is DTC P16C3 indicated? YES -Check for poor connections or loose terminals at the DC-DC converter and the MCM, then go to step 1 . NO -Go to step 10.
- Monitor the OBD STATUS for DTC P16C3 in the DTCs MENU with the HDS. Does the HDS indicate PASSED? YES -Troubleshooting is complete. If any other Pending or Confirmed DTCs were indicated in step 9 , go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -If the HDS indicates FAILED, check for poor connections or loose terminals at the DC-DC converter and the MCM, then go to step 1 . If the HDS indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on.
DLC Circuit Troubleshooting
Note. Make sure the HDS and its DLC cable are working properly. If the IMA battery level indicator displays no level, start the engine, and hold it between 3, 500 and 4, 000 rpm without load (in P or N) until the level in the indicator is half full.
Scheme 153
Scheme 154
Scheme 155
Scheme 156
Scheme 157
Scheme 158
Scheme 159
Scheme 160
Scheme 161
Scheme 162
Scheme 163
Scheme 164
Scheme 165
- Turn the ignition switch to LOCK (0).
- Connect the HDS to the DLC (see «HOW TO USE THE HDS (HONDA DIAGNOSTIC SYSTEM) TO CHECK FOR DTCS»(ref-513150-S31891555142012110700000) ).
- Turn the ignition switch to ON (II), and read the HDS. Does the HDS identify the vehicle? YES -Go to step 4. NO -Do the DLC circuit troubleshooting (see «DLC CIRCUIT TROUBLESHOOTING»(ref-513153-S33429882062012110700000) ).
- Check the No. 42 +B IMA 1 (10 A) fuse in the under-dash fuse/relay box. Is the fuse OK? YES -Go to step 5. NO -Repair a short in the wire between the No. 42 +B IMA (10 A) fuse and the MCM (A1). Also replace the No. 42 +B IMA 1 (10 A) fuse.
- Turn the ignition switch to LOCK (0).
- Turn the battery module switch OFF (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Remove the IPU cover (see «IPU COVER REMOVAL/INSTALLATION»(ref-513150-S10286247142012110700000) ).
- Turn the battery module switch ON (see «TURNING OFF AND ON POWER TO THE HIGH VOLTAGE CIRCUIT»(ref-513150-S09020884592012110700000) ).
- Turn the ignition switch to ON (II), and listen for a clicking sound from MCM relay 1 (A). Is there a clicking sound? YES -Go to step 10. NO -Go to step 25 .
- Turn the ignition switch to LOCK (0).
- Remove MCM relay 1.
- Test MCM relay 1 (see «POWER RELAY TEST»(ref-513170-S00592820692012110700000) ). Is the relay OK? YES -Go to step 13. NO -Replace MCM relay 1.
- Turn the ignition switch to ON (II).
- Measure the voltage between MCM relay 1 4P connector terminal No. 2 and body ground. Is there battery voltage? YES -Go to step 15. NO -Repair an open in the wire between the No. 42 + B IMA (10 A) fuse and MCM relay 1.
- Turn the ignition switch to LOCK (0).
- Reinstall MCM relay 1 (A).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Turn the ignition switch to ON (II).
- Measure the voltage between MCM connector terminals A1 and A4. Is there battery voltage? YES -Go to step 20. NO -Go to step 24 .
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector A (31P).
- Check for continuity between MCM connector terminal A30 and DLC terminal No. 6. Is there continuity? YES -Go to step 23. NO -Repair an open in the wire between DLC terminal No. 6 and the MCM (A30).
- Check for continuity between MCM connector terminal A31 and DLC terminal No. 14. Is there continuity? YES -Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the symptom goes away with a known-good MCM, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). NO -Repair an open in the wire between DLC terminal No. 14 and the MCM (A31).
- Measure the voltage between MCM connector terminal No. 1 and body ground. Is there battery voltage? YES -Repair an open in the wire between the MCM (A4) and G901. NO -Repair an open in the wire between the MCM (A4) and MCM relay 1.
- Turn the ignition switch to LOCK (0).
- Remove MCM relay 1.
- Test MCM relay 1 (see «POWER RELAY TEST»(ref-513170-S00592820692012110700000) ). Is the relay OK? YES -Go to step 28. NO -Replace MCM relay 1.
- Turn the ignition switch to ON (II).
- Measure the voltage between MCM relay 1 4P connector terminal No. 4 and body ground. Is there battery voltage? YES -Go to step 30. NO -Repair an open in the wire between the No. 42 + B IMA (10 A) fuse and MCM relay 1.
- Turn the ignition switch to LOCK (0).
- Reinstall MCM relay 1 (A).
- Remove the PCU lid, the PCU busplate, and the PCU cover (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ).
- Turn the ignition switch to ON (II).
- Measure the voltage between MCM connector terminal A7 and body ground. Is there battery voltage? YES -Go to step 35. NO -Repair an open in the wire between MCM relay 1 and the MCM (A7).
- Turn the ignition switch to LOCK (0).
- Disconnect MCM connector A (31P).
- Check for continuity between MCM connector terminal A4 and body ground. Is there continuity? YES -Go to step 38. NO -Repair an open in the wire between the MCM (A4) and G901.
- Turn the ignition switch to ON (II).
- Measure the voltage between MCM connector terminal A3 and body ground. Is there battery voltage? YES -Go to step 40. NO -Repair an open in the wire between the No. 22 METER (7.5 A) fuse and the MCM (A3).
- Measure the voltage between MCM connector terminal A2 and body ground. Is there battery voltage? YES -Update the MCM if it does not have the latest software (see «MOTOR CONTROL MODULE (MCM) UPDATE»(ref-513150-S33672550862012110700000) ), or substitute a known-good MCM (see «SUBSTITUTING THE MCM»(ref-513150-S39309698252012110700000) ), and recheck. If the symptom goes away with a known-good MCM, replace the original MCM (see «MOTOR CONTROL MODULE (MCM) REMOVAL/INSTALLATION»(ref-513150-S37622565542012110700000) ). NO -Repair an open in the wire between the No. 1 BACK UP (15 A) fuse and the MCM (A2).
Auto Idle Stop System Inspection
- Check under these conditions: At 2.500 m (8, 200 ft) or less altitude (At higher altitudes, auto idle stop is often prevented because of the lack of vacuum in the brake booster). The low temperature indicator is off. The IMA battery level indicator displays at least half full. Climate control off. All electrical items (headlights, blower fan, radiator fan, rear window defogger, A/C, etc.) are off. The transmission is in D. The D indicator is not flashing. No heavy load in the vehicle (A heavy load prevents auto idle stop because the system "thinks" the vehicle is going uphill). Drive the vehicle on a flat road or downhill.
- Start the engine.
- Test-drive under these conditions: Drive the vehicle at 25 mph (40 km/h), then stop it within 5-15 seconds. Press and hold the brake pedal until the vehicle stops (Do not pump the brake pedal). Keep the brake pedal pressed after the vehicle stops.
- Repeat step 3 several times. Is auto idle stop working? YES -The system is OK at this time. If needed, refer to «AUTO IDLE STOP CONDITIONS»(ref-513150-S19303202652012110700000) . NO -Go to the «AUTO IDLE STOP SYSTEM TROUBLESHOOTING»(ref-513150-S13585272892012110700000) .
Scheme 166
- Do the auto idle stop system inspection (see «AUTO IDLE STOP SYSTEM INSPECTION»(ref-513150-S02223086852012110700000) ). Is auto idle stop working? YES -The system is OK at this time. If needed, refer to the «AUTO IDLE STOP CONDITIONS»(ref-513150-S19303202652012110700000) . NO -Go to step 2.
- Check the «AUTO IDLE STOP CONDITIONS»(ref-513150-S19303202652012110700000) .
- Test-drive under these conditions: Drive the vehicle at 25 mph (40 km/h), then stop it within 5-15 seconds. Press and hold the brake pedal until the vehicle stops (do not pump the brake pedal). Keep the brake pedal pressed after the vehicle stops. Is auto idle stop working? YES -The system is OK at this time. NO -Go to step 4.
- Start the engine, and watch the instrument panel. Do any indicators come on or blink? YES -Do the troubleshooting for the system related to the indicator that comes on or blinks. NO -Go to step 5.
- Turn the ignition switch to LOCK (0).
- Turn the ignition switch to ON (II).
- Do the All Systems DTC check with the HDS. Are any Pending or Confirmed DTCs indicated? YES -Go to the indicated «DTC'S TROUBLESHOOTING»(ref-513150-S14068378132012110700000) . NO -Go to step 8.
- Check the BRAKE SWITCH in the PGM-FI SYSTEM DATA LIST with the HDS. Does it indicate ON when the brake pedal is pressed and OFF when the brake pedal is released? YES -Go to step 9. NO -Do the brake pedal position switch test (see «BRAKE PEDAL POSITION SWITCH TEST»(ref-513200-S26364479652012110700000) ).
- Do the brake booster vacuum leak test (see «LEAK TEST»(ref-513155-S32135079472012110700000) ). Is the brake booster vacuum OK? YES -Go to step 10. NO -Replace any leaking part(s) as needed.
- Turn the ignition switch to ON (II).
- Press the brake pedal several times.
- Start the engine.
- Check the BRAKE BOOSTER PRESSURE SENSOR A and BRAKE BOOSTER PRESSURE SENSOR B in the EVPS DATA LIST with the HDS. Does the brake booster pressure change from air pressure to a vacuum? YES -Go to step 14. NO -Check for an obstruction at the brake booster pressure sensor vacuum line.
- Turn the ignition switch to LOCK (0).
- Turn the ignition switch to ON (II).
- Move the shift lever to N from R, and to N from D. When the shift lever is in N, does the N indicator come on? YES -Go to step 17. NO - Check the F-CAN communication line for a DTC (see «DTC B1169: GAUGE CONTROL MODULE LOST COMMUNICATION WITH THE PCM (A/T MESSAGE)»(ref-513176-S33030327602012110700000) ). Check the A/T gear position indicator drive circuit (see «THE INDICATOR DRIVE CIRCUIT CHECK»(ref-513176-S10123811552012110700000) ). Adjust the shift cable (see «SHIFT CABLE ADJUSTMENT»(ref-513160-S16763293882012110700000) ). Inspect the transmission range switch (see «TRANSMISSION RANGE SWITCH TEST»(ref-513160-S30007462352012110700000) ).
- Check the START CLUTCH FEEDBACK LEARN in the A/T DATA LIST with the HDS. Is the start clutch feedback learn completed? YES -Go to step 18. NO -Do the start clutch pressure control calibration (see «START CLUTCH PRESSURE CONTROL CALIBRATION PROCEDURES»(ref-513160-S17379522282012110700000) ).
- Turn the ignition switch to LOCK (0).
- Turn the ignition switch to ON (II), and change the multi-information display to the Eco guide screen. Is the outside temperature reading (A) accurate? YES -The system is OK at this time. NO - If outside air temperature is not indicated, substitute a known-good climate control unit (see «CLIMATE CONTROL UNIT REMOVAL/INSTALLATION»(ref-513164-S42194879262012110700000) ), and recheck. If the auto idle stop system is OK, replace the original climate control unit. If the reading of the outside temperature is not accurate, check the outside air temperature sensor (see «OUTSIDE AIR TEMPERATURE SENSOR TEST»(ref-513164-S39628516422012110700000) ).