Thrust Plate Selection Chrysler Crossfire I final

Thrust plates are assigned to the bearing caps by using the numbers "1" and "0" or "N1" or "N0". These numbers are also engraved on the journal of the crankshaft, usually following the lower bearing identification letters.

Note. When installing the bearing shell halves, it is important to keep the order of the colors which is engraved on the journal of the crankshaft.

Note. Clean all the journals with solvent and dry thoroughly before installing bearings.

Scheme 81

1. Fit the upper main bearing shells with oil holes and oil grooves (6) into the engine block's main journals.
2. Fit the thrust washers (7) into the engine block.
3. Coat the surface of bearings lightly with engine oil.
4. Position the crankshaft in the engine block.
5. Fit the lower main bearing shells (5) into the main bearing journal caps (4). NOTE: When doing this, ensure that the anti-twist locks of the bottom bearing shell halves are located in the recesses of the bearing caps. CAUTION: The crankshaft main bearing journal cap bolts M8X75 and M10X90 must always be replaced otherwise there is a risk of fracture.
6. Install the main bearing journal caps (4).
7. Follow the torque sequence (Scheme 81)for the crankshaft main bearing journal cap bolts.
8. Main bearing journal caps must be tightened in two stages. Stage one for m8 bolts, 20 N.m (15 ft. lbs.). Stage two for m8 bolts, rotate 90° clockwise. Stage one for m10 bolts, 30 N.m (22 ft. lbs.). Stage two for m10 bolts, rotate 90° clockwise.
9. Turn the crankshaft to check for unobstructed movement. CAUTION: Connecting rod bolts exceeding 47.6 mm in length must be replaced.
10. Install the connecting rod caps and the bolts to the connecting rod as marked. See «INSTALLATION»(ref-306563-S22447334572008121700000).
11. Install the oil pump. See «INSTALLATION»(ref-306563-S00823728212008121700000).
12. Install the upper oil pan. See «INSTALLATION»(ref-306563-S27064216822008121700000).
13. Install the timing chain. See «INSTALLATION»(ref-306563-S34110069372008121700000).
14. Install a new crankshaft rear radial seal. See «INSTALLATION»(ref-306563-S32167916612008121700000).

Scheme 82

1. Disconnect the negative battery cable.
2. Drain the cooling system into a suitable container.
3. Remove the radiator fan with the radiator. Refer to «REMOVAL»(ref-306586-S11111296082008121700000) .
4. Remove the accessory drive belt.
5. Remove the starter. Refer to «REMOVAL»(ref-306562-S03201732402008121700000) .
6. Using Special Tool 9102 Flywheel Locking Tool (1), lock the flywheel by inserting the tool into the starter opening.
7. Remove the vibration damper bolt (1) and the vibration damper (2) from the crankshaft.

Scheme 83

1. Inspect for oil leaks at the front crankshaft oil seal.
2. Replace the front crankshaft oil seal if signs of leakage are present.
3. Inspect the sealing surface of the vibration damper. Smooth any roughness with emery paper or an oil stone.
4. Measure the vibration damper bolt. Replace the bolt if length exceeds 78 mm.
5. Position the vibration damper on the front of the crankshaft.
6. Lubricate the bolt threads with engine oil before installing.
7. Install the vibration damper bolt and tighten: 1st to 200 N.m (148 ft. lbs.), Then retighten the bolt an additional 90° clockwise.
8. Install the accessory drive belt.
9. Install the radiator with the radiator fan. Refer to «INSTALLATION»(ref-306586-S11683754282008121700000) .
10. Remove the Special Tool 9102 Flywheel Locking Tool.
11. Install the starter. Refer to «INSTALLATION»(ref-306562-S22126829442008121700000) .
12. Connect the negative battery cable.
13. Start the engine and check for leaks.

Scheme 84

1. Remove the transmission. For manual, refer to «REMOVAL»(ref-306584-S35500008242008121700000) . For automatic, refer to «REMOVAL»(ref-306559-S35664687552008121700000) .
2. Remove the starter. Refer to «REMOVAL»(ref-306562-S03201732402008121700000) .
3. Using Special Tool 9102 Flywheel Locking Tool (1), lock the flywheel by inserting the tool in the starter opening.
4. Remove the clutch if equipped. Refer to «REMOVAL»(ref-306583-S06130726432008121700000) .
5. Remove and discard the flywheel bolts (1).
6. Remove the spacer (2) and the flywheel/flexplate (3).
7. Inspect the rear crankshaft oil seal for leakage. Replace if required.