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Engine Control System (Diagnostic Codes (P106A - P2125)) (2ZR-FAE): Overview Toyota Corolla XI

Testing & Diagnostics 4 illustrations ~2029 words

DESCRIPTION

This DTC is designed to detect a deviation in the output characteristics of a pressure sensor.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P106AEvaporative Emission System Pressure Sensor - Manifold Absolute Pressure CorrelationThe difference between the pressure of the canister pressure sensor (Vapor Pressure Pump*) and manifold absolute pressure sensor (MAP*) is Higher than 7.22 kPa(gauge) (54.15 mmHg(gauge)) (2 trip detection logic). *: Data List nameCanister pressure sensor (canister pump module) Manifold absolute pressure sensorComes onDTC stored

MONITOR DESCRIPTION

The pressure of the canister pressure sensor and manifold absolute pressure sensor is monitored 50 minutes after the ignition switch is turned off. If there is a difference in the pressures, the ECM illuminates the MIL and stores this DTC.

HINT

Correct judgment may not be possible when the altitude is 13124 ft. (4000 m) or more.

The VALVEMATIC system is able to continuously change the valve lift amount and valve timing. The VALVEMATIC system cooperates with the VVT-i to adjust the valve lift amount and valve timing optimally according to driving conditions. The ECM calculates the target intake air amount based on the amount the accelerator pedal is depressed and the engine speed to determine the valve lift amount (duration), valve timing and throttle valve opening angle. The continuously variable valve lift controller assembly operates the actuator to adjust the duration to the duration requested by the ECM via CAN communication. The actual operating conditions are monitored by the sensors in the continuously variable valve lift controller assembly, which sends the actual duration value to the ECM. The continuously variable valve lift controller assembly consists of the EDU, actuator, differential roller gear, angle sensor and position sensor.

Scheme 262

Scheme 262: DESCRIPTION
*1ECM*2Continuously Variable Valve Lift Controller Assembly
*3EDU*4Actuator
*5Differential Roller Gear*6Position Sensor and Angle Sensor
*7Engine*8Continuously Variable Valve Train
DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P1055VALVEMATIC Angle Difference (ECU)The actual duration differs from the requested duration by 14.5°CA or higher for a certain period of time (1 trip detection logic).Continuously variable valve lift controller assembly Camshaft housing sub-assemblyComes onDTC stored
P10A0VALVEMATIC Angle Difference(CSS)The actual duration differs from the requested duration by 14.5°CA or higher for a certain period of time (1 trip detection logic).Continuously variable valve lift controller assembly Camshaft housing sub-assemblyComes onDTC stored

Perform the following procedures to confirm that the VALVEMATIC system is operating normally.

  1. Connect the Techstream to the DLC3.
  2. Start the engine.
  3. Turn the Techstream on.
  4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VALVEMATIC(ENG ON) / Gas Valve Control / VALVEMATIC Current Angle and VALVEMATIC Target Angle. NOTE: Make sure the following conditions are met when performing the Active Test. The engine is running. The engine coolant temperature is 40°C (104°F) or higher. The vehicle is stationary. The shift lever is in P or N. Result The "VALVEMATIC Current Angle" follows the "VALVEMATIC Target Angle".

HINT

Perform a simulation test by referring to the engine coolant temperature and intake air temperature recorded in the freeze frame data.

When the Active Test results are abnormal, remove the continuously variable valve lift controller assembly from the camshaft housing sub-assembly and perform the "Activate the VALVEMATIC(ENG OFF)" Active Test with the continuously variable valve lift controller assembly removed to determine whether the problem is with the continuously variable valve lift controller assembly or camshaft housing sub-assembly.

The ECM monitors the continuously variable valve lift controller assembly and detects malfunctions. If the actual duration differs from the requested duration by 14.5°CA or higher, the ECM illuminates the MIL and stores a DTC. DTC P10A0 is usually only stored if a mulfunction is detected during cold engine start. DTC P1055 is stored if a malfunction is detected in any other situation.

P1603

After starting the engine, this DTC is stored when the engine stops without the ignition switch being operated.

Using the Techstream, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

It is necessary to check if the vehicle has run out of fuel before performing troubleshooting, as this DTC is also stored when the engine stalls due to running out of fuel.

P1605

This DTC is stored if the engine speed drops below the set speed.

Using the Techstream, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

It is necessary to check if the vehicle ran out of fuel before performing troubleshooting, as this DTC is also stored when idling is unstable due to running out of fuel.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P1603Engine Stall HistoryAfter monitoring for startability problems (P1604) finishes and 5 seconds or more have elapsed after starting the engine, with the engine running, the engine stops (the engine speed drops to 200 RPM or less) without the ignition switch being operated for 0.5 seconds or more (1 trip detection logic).Air leak in intake system Purge VSV Brake booster assembly Mass air flow meter sub-assembly Engine coolant temperature sensor Power supply circuit (purge VSV, air fuel ratio sensor, fuel injector assembly, ignition coil assembly) Fuel pump Fuel pump control circuit Fuel line PCV valve and hose Camshaft timing oil control valve assembly Knock control sensor Ignition system Thermostat Air conditioning system Power steering system Electrical load signal system Charging system CVT system Park/Neutral position switch assembly ECM Immobilizer system Wire harness or connectorDoes not come onDTC stored
P1605Rough IdlingAfter 5 seconds or more have elapsed after starting the engine, with the engine running, the engine speed drops to 400 RPM or less (1 trip detection logic).Air leak in intake system Purge VSV Brake booster assembly Mass air flow meter sub-assembly Engine coolant temperature sensor Power supply circuit (purge VSV, air fuel ratio sensor, fuel injector assembly, ignition coil assembly) Fuel pump Fuel pump control circuit Fuel line PCV valve and hose Camshaft timing oil control valve assembly Knock control sensor Ignition system Thermostat Air conditioning system Power steering system Electrical load signal system Charging system CVT system Park/Neutral position switch assembly ECM Immobilizer system Wire harness or connectorDoes not come onDTC stored

This DTC is stored when the engine does not start even though the STA signal is input or when the engine takes a long time to start, and when the engine speed is low or the engine stalls just after the engine starts.

Using the Techstream, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

It is necessary to check if the vehicle ran out of fuel before performing troubleshooting, as this DTC is also stored when there is engine starting trouble due to running out of fuel.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P1604Startability MalfunctionEither conditions is met: The engine speed is below 500 RPM with the STA signal on for a certain amount of time (refer to the illustration below) (1 trip detection logic). After the engine starts (engine speed is 500 RPM or more), the engine speed drops to 200 RPM or less within approximately 2 seconds (1 trip detection logic).Engine assembly (excess friction, compression loss) Starter assembly Crankshaft position sensor Camshaft position sensor (No. 1 crank position sensor) Engine coolant temperature sensor Fuel pump Fuel pump control system Fuel line (fuel filter, pipes and hoses) Fuel injector assembly Throttle body assembly Fuel pressure regulator Battery Drive plate and ring gear sub-assembly Spark plug Ignition coil assembly circuit Intake system Camshaft timing oil control valve assembly Mass air flow meter sub-assembly Air fuel ratio sensor Valve timing Fuel Purge VSV Intake valve VALVEMATIC system Immobilizer system ECMDoes not come onDTC stored

Scheme 263

Scheme 263

The ECM continuously monitors its main and sub CPUs. This self-check ensures that the ECM is functioning properly. If outputs from the CPUs are different and deviate from the standard, the ECM will illuminate the MIL and store this DTC.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P1607Cruise Control Input ProcessorECM CPUs malfunction (1 trip detection logic).ECMComes onDTC stored

The throttle actuator is operated by the ECM and opens and closes the throttle valve using gears.

The opening angle of the throttle valve is detected by the throttle position sensor, which is mounted on the throttle body assembly. The throttle position sensor provides feedback to the ECM. This feedback allows the ECM to appropriately control the throttle actuator and monitor the throttle opening angle as the ECM responds to driver inputs.

HINT

This Electronic Throttle Control System (ETCS) does not use a throttle cable.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P2102Throttle Actuator Control Motor Circuit LowBoth of the following conditions are met for 2.0 seconds (1 trip detection logic): (a) The throttle actuator drive duty cycle is 80% or higher. (b) The throttle actuator current is less than 0.5 A.Open in throttle actuator circuit Throttle actuator ECMComes onDTC stored
P2103Throttle Actuator Control Motor Circuit HighOne of the following conditions is met (1 trip detection logic): A motor driver IC high current limiter monitor input failure. A motor driver IC high current inhibit signal on. A motor driver IC high commanded duty cycle monitor input failure.Short in throttle actuator circuit Throttle actuator Throttle valve Throttle body assembly ECMComes onDTC stored

The ECM monitors the electrical current through the electronic actuator, and detects malfunctions and open circuits in the throttle actuator based on this value. If the current is outside the standard range, the ECM determines that there is a malfunction in the throttle actuator. In addition, if the throttle valve does not function properly (for example, stuck on), the ECM determines that there is a malfunction. The ECM then illuminates the MIL and stores a DTC.

The idle speed is controlled by the Electronic Throttle Control System (ETCS). The ETCS is comprised of a throttle actuator, which operates the throttle valve, and a throttle position sensor, which detects the opening amount of the throttle valve. The ECM controls the throttle actuator to adjust the throttle valve opening amount so that the idle speed is maintained at the target idle speed.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P2109Throttle / Pedal Position Sensor "A" Minimum Stop PerformanceThe ISC learned value is approximately 3 times larger than normal even though the actual intake air amount during idle is within the normal range (up to 1.5 times the normal amount) (5 trip detection logic).Throttle body assemblyDoes not come onDTC stored

HINT

  1. The ISC learned value is the calculated intake air amount corresponding to the throttle opening amount necessary to maintain the idling speed.
  2. This malfunction is only detected once per trip. After it has been detected once, the system will not monitor for the malfunction for the rest of the trip.
  3. The system uses the throttle body assembly and mass air flow meter sub-assembly to detect this malfunction.

If there are deposits in the throttle valve, a decrease in the ISC flow rate may cause engine stall or unstable idling. Therefore, the necessary ISC flow rate for idling is maintained using the ISC learned value and feedback. The ECM stores this DTC if the ISC learned value approaches its limit. The ECM begins monitoring for the DTC detection conditions when the following preconditions are met

1) The mass air flow meter sub-assembly is normal.

2) Atmospheric pressure is 85 kPa(abs) [637.6 mmHg(abs)] or higher.

3) The vehicle has been driven at a speed of 30 km/h (18.7 mph) or more at least once.

4) The engine coolant temperature is 45°C (113°F) or less at engine start, the engine is warmed up and conditions for ISC learning are met, or the ignition switch has been turned to ON (including when the engine is running) for 1 hour or more, the engine is warmed up and conditions for ISC learning are met.

The throttle actuator is operated by the ECM, and opens and closes the throttle valve using gears. The opening angle of the throttle valve is detected by the throttle position sensor, which is mounted on the throttle body assembly. The throttle position sensor provides feedback to the ECM. This feedback allows the ECM to appropriately control the throttle actuator and monitor the throttle opening angle as the ECM responds to driver inputs.

HINT

This Electronic Throttle Control System (ETCS) does not use a throttle cable.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P2111Throttle Actuator Control System - Stuck OpenThe ECM signals the throttle actuator to close, but the actuator is stuck (1 trip detection logic).Throttle actuator Throttle body assembly Throttle valve Wire harness or connector ECMComes onDTC stored
P2112Throttle Actuator Control System - Stuck ClosedThe ECM signals the throttle actuator to open, but the actuator is stuck (1 trip detection logic).Throttle actuator Throttle body assembly Throttle valve Wire harness or connector ECMComes onDTC stored

The ECM determines that there is a malfunction in the ETCS when the throttle valve remains at a fixed angle despite a high drive current from the ECM. The ECM illuminates the MIL and stores a DTC.

The electronic throttle control system has a dedicated power supply circuit. The voltage (+BM) is monitored and when it is low (less than 4 V), the ECM determines that there is a malfunction in the electronic throttle control system and cuts off the current to the throttle actuator.

When the voltage becomes unstable, the electronic throttle control system itself becomes unstable. For this reason, when the voltage is low, the current to the throttle actuator is cut. If repairs are made and the system returns to normal, turn the ignition switch off. The ECM then allows the current to flow to the throttle actuator so that it can be restarted.

HINT

The electronic throttle control system does not use a throttle cable.

Scheme 264

Scheme 264: DESCRIPTION
DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P2118Throttle Actuator Control Motor Current Range / PerformanceAn open in the electronic throttle control system power source (+BM) circuit (1 trip detection logic).Open in electronic throttle control system power source circuit Battery Battery terminals ETCS fuse ECMComes onDTC stored

The ECM monitors the battery supply voltage applied to the throttle actuator.

When the power supply voltage (+BM) is less than 4 V for 0.8 seconds or more, the ECM interprets this as an open in the power supply circuit (+BM). The ECM illuminates the MIL and stores this DTC.

The electronic throttle control system is composed of the throttle actuator, throttle position sensor, accelerator pedal position sensor, and ECM. The ECM operates the throttle actuator to regulate the throttle valve in response to driver inputs. The throttle position sensor detects the opening angle of the throttle valve, and provides the ECM with feedback so that the throttle valve can be appropriately controlled by the ECM.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P2119Throttle Actuator Control Throttle Body Range / PerformanceThe throttle valve opening angle continues to vary greatly from the target opening angle (1 trip detection logic).Electronic throttle control system Wire harness or connector ECMComes onDTC stored

The ECM determines the actual opening angle of the throttle valve from the throttle position sensor signal. The actual opening angle is compared to the target opening angle commanded by the ECM. If the difference between these two values is outside the standard range, the ECM interprets this as a malfunction in the electronic throttle control system. The ECM then illuminates the MIL and stores this DTC.

HINT

  1. This Electronic Throttle Control System (ETCS) does not use a throttle cable.
  2. These DTCs relate to the accelerator pedal position sensor.

The accelerator pedal position sensor is built into the accelerator pedal sensor assembly and has 2 sensor circuits: VPA (main) and VPA2 (sub). This sensor is a non-contact type sensor and uses Hall-effect elements in order to yield accurate signals even in extreme driving conditions, such as at high speeds as well as very low speeds. The voltage, which is applied to terminals VPA and VPA2 of the ECM, varies between 0.5 V and 4.75 V in proportion to the operating angle of the accelerator pedal (throttle valve). A signal from VPA indicates the actual accelerator pedal opening angle (throttle valve opening angle) and is used for engine control. A signal from VPA2 conveys the status of the VPA circuit and is used to check the accelerator pedal position sensor itself.

The ECM monitors the actual accelerator pedal opening angle (throttle valve opening angle) through the signals from VPA and VPA2, and controls the throttle actuator according to these signals.

Scheme 265

Scheme 265
DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILMemory
P2120Throttle / Pedal Position Sensor / Switch "D" CircuitVPA fluctuates rapidly beyond the upper and lower malfunction thresholds for 0.5 seconds or more (1 trip detection logic).Accelerator pedal sensor assembly ECMComes onDTC stored
P2122Throttle / Pedal Position Sensor / Switch "D" Circuit Low InputVPA is 0.4 V or less for 0.5 seconds or more when the accelerator pedal is depressed (1 trip detection logic).Accelerator pedal sensor assembly Open in VCPA circuit Open or ground short in VPA circuit ECMComes onDTC stored
P2123Throttle / Pedal Position Sensor / Switch "D" Circuit High InputVPA is 4.8 V or higher for 2.0 seconds or more (1 trip detection logic).Accelerator pedal sensor assembly Open in EPA circuit ECMComes onDTC stored
P2125Throttle / Pedal Position Sensor / Switch "E" CircuitVPA2 fluctuates rapidly beyond the upper and lower malfunction thresholds for 0.5 seconds or more (1 trip detection logic).Accelerator pedal sensor assembly ECMComes onDTC stored
P2127Throttle / Pedal Position Sensor / Switch "E" Circuit Low InputVPA2 is 1.2 V or less for 0.5 seconds or more when the accelerator pedal is depressed (1 trip detection logic).Accelerator pedal sensor assembly Open in VCP2 circuit Open or ground short in VPA2 circuit ECMComes onDTC stored
P2128Throttle / Pedal Position Sensor / Switch "E" Circuit High InputBoth of the following conditions continue for 2.0 seconds or more (1 trip detection logic): (a) VPA2 is 4.8 V or higher. (b) VPA is between 0.4 V and 3.45 V.Accelerator pedal sensor assembly Open in EPA2 circuit ECMComes onDTC stored
P2138Throttle / Pedal Position Sensor / Switch "D" / "E" Voltage CorrelationEither of the following conditions continues for 2.0 seconds or more (1 trip detection logic): (a) The difference between VPA and VPA2 is 0.02 V or less. (b) VPA is 0.4 V or less, and VPA2 is 1.2 V or less.Short between VPA and VPA2 circuits Accelerator pedal sensor assembly ECMComes onDTC stored

HINT

When any of these DTCs are output, check the accelerator pedal position sensor voltage using the Techstream. Enter the following menus: Powertrain / Engine and ECT / Data List / Gas Throttle / Accel Sensor Out No. 1 and Accel Sensor Out No. 2.

Trouble AreaAccelerator Pedal Fully ReleasedAccelerator Pedal Fully Depressed
Accel Sensor Out No. 1Accel Sensor Out No. 2Accel Sensor Out No. 1Accel Sensor Out No. 2
Open in VCP circuit0 to 0.2 V0 to 0.2 V0 to 0.2 V0 to 0.2 V
Open or ground short in VPA circuit0 to 0.2 V1.2 to 2.0 V0 to 0.2 V3.4 to 4.75 V
Open or ground short in VPA2 circuit0.5 to 1.1 V0 to 0.2 V2.6 to 4.5 V0 to 0.2 V
Open in EPA circuit4.5 to 4.98 V4.5 to 4.98 V4.5 to 4.98 V4.5 to 4.98 V
Normal condition0.5 to 1.1 V1.2 to 2.0 V2.6 to 4.5 V3.4 to 4.75 V

HINT

Accelerator pedal positions are expressed as voltages.

When either output voltage of VPA or VPA2 deviates from the standard range, or the difference between the output voltages of the 2 sensor circuits is more than the threshold, the ECM determines that there is a malfunction in the accelerator pedal position sensor. The ECM then illuminates the MIL and stores a DTC.

Example

When the output voltage of VPA is 0.4 V or less for 0.5 seconds or more when the accelerator pedal is fully depressed, DTC P2122 is stored.