Contents Section: Automatic Trans All sections

A/t & M/t Control Systems: Diagnosis Subaru Outback BP рестайлинг

Automatic Trans 23 illustrations ~1211 words

INSPECTION

  1. Inspect the removed parts by comparing with new parts for deformation, damage and wear. Repair or replace if defective.
  2. Confirm the select lever operating condition before assembly. Normal if it operates smoothly.

Scheme 747

Scheme 747

Scheme 748

Scheme 748

Scheme 749

Scheme 749

Scheme 750

Scheme 750

Scheme 751

Scheme 751

Scheme 752

Scheme 752
  1. Set the vehicle on a lift.
  2. Shift the select lever to "N" range.
  3. Disconnect the ground cable from the battery.
  4. Lift up the vehicle.
  5. Remove the front, center and rear exhaust pipes and the muffler. (SOHC and DOHC non-turbo model) SOHC MODEL < Refer to «REMOVAL»(ref-303062-S28368382362008102300000) , Front Exhaust Pipe. >, < Refer to «REMOVAL»(ref-303062-S03550092122008102300000) , Rear Exhaust Pipe. > & < Refer to «REMOVAL»(ref-303062-S33146222992008102300000) , Muffler. > DOHC 3.0 L model < Ref. to «REMOVAL»(ref-306933-S01649836562008122600000) , Front Exhaust Pipe . > < Ref. to «REMOVAL»(ref-306933-S27072536742008122600000) , Rear Exhaust Pipe . > < Ref. to «REMOVAL»(ref-306933-S17571294492008122600000) , Muffler . >
  6. Remove the center and rear exhaust pipes and the muffler. (DOHC turbo model) < Refer to «REMOVAL»(ref-303072-S12877836822008102300000) , Center Exhaust Pipe. > < Refer to «REMOVAL»(ref-303072-S10709691202008102300000) , Rear Exhaust Pipe. > < Refer to «REMOVAL»(ref-303072-S24288710222008102300000) , Muffler. >
  7. Remove the heat shield cover.
  8. Remove the snap pin and washer from range select lever. 4AT 5AT
  9. Remove the plate assembly from the transmission case. 4AT 5AT
  10. Disconnect the cable from arm assembly.
  11. Raise the claw of clamp to remove the cable from bracket.
  12. Remove the select cable from plate assembly.

Scheme 753

Scheme 753: INSTALLATION

Scheme 754

Scheme 754

Scheme 755

Scheme 755

Scheme 756

Scheme 756

Scheme 757

Scheme 757

Scheme 758

Scheme 758

Scheme 759

Scheme 759
  1. Install the select cable to plate assembly. Tightening torque: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
  2. Install the select cable to range select lever.
  3. Install the plate assembly to transmission. Tightening torque: T: 24.5 N.m (2.5 kgf-m, 18.1 ft-lb) 4AT 5AT
  4. Install the washer and snap pin to range select lever. 4AT 5AT
  5. Install new clamp paying attention to the installing direction.
  6. Insert the tip of inner cable into connector hole of select lever, and fix the cable to bracket.
  7. Shift the select lever to the "N" range, and then adjust the select cable position. < Ref. to «ADJUSTMENT»(ref-306940-S29860562182008122600000) , Select Cable . >
  8. Install the heat shield cover.
  9. Install the front, center and rear exhaust pipes, and the muffler. (SOHC and DOHC non-turbo model) SOHC MODEL < Refer to «INSTALLATION»(ref-303062-S07758874212008102300000) , Front Exhaust Pipe. >, < Refer to «INSTALLATION»(ref-303062-S34813580212008102300000) , Rear Exhaust Pipe. > & < Refer to «INSTALLATION»(ref-303062-S13739499902008102300000) , Muffler. > DOHC 3.0 L model < Ref. to «INSTALLATION»(ref-306933-S39797609462008122600000) , Front Exhaust Pipe . > < Ref. to «INSTALLATION»(ref-306933-S27723276652008122600000) , Rear Exhaust Pipe . > < Ref. to «INSTALLATION»(ref-306933-S10632792442008122600000) , Muffler . >
  10. Install the center, rear exhaust pipes and the muffler. (DOHC turbo model) < Refer to «INSTALLATION»(ref-303072-S00349267932008102300000) , Center Exhaust Pipe. > < Refer to «INSTALLATION»(ref-303072-S41302131562008102300000) , Rear Exhaust Pipe. > < Refer to «INSTALLATION»(ref-303072-S11422866462008102300000) , Muffler. >

Check the removed cable and replace or adjust if damaged, rusty or malfunctioning.

  1. Check the cable for smooth operation.
  2. Check the inner cable for damage and rust.
  3. Check the outer cable for damage, bends and cracks.
  4. Check the boot for damage, cracks and deterioration.
  5. Move the select lever from "P" to "D" range. Check the existence of feel to contact the detents in each range. If the detents cannot be felt or the position pointer is improperly aligned, adjust the cable.
  6. Check if the starter motor rotates when the select lever is set to "P" range.
  7. Check the back-up light illumination when the select lever is in "R" range.
  8. Check the parking lock operation when the select lever is in "P" range.

Scheme 760

Scheme 760

Scheme 761

Scheme 761

Scheme 762

Scheme 762
  1. Shift the select lever to "N" range.
  2. Remove the rear exhaust pipe and muffler. SOHC MODEL < Refer to «REMOVAL»(ref-303062-S03550092122008102300000) , Rear Exhaust Pipe. > < Refer to «REMOVAL»(ref-303062-S33146222992008102300000) , Muffler. > DOHC turbo model < Refer to «REMOVAL»(ref-303072-S10709691202008102300000) , Rear Exhaust Pipe. > < Refer to «REMOVAL»(ref-303072-S24288710222008102300000) , Muffler. > DOHC 3.0 L model < Ref. to «REMOVAL»(ref-306933-S27072536742008122600000) , Rear Exhaust Pipe . > < Ref. to «REMOVAL»(ref-306933-S17571294492008122600000) , Muffler . >
  3. Remove the heat shield cover.
  4. Loosen the adjusting nuts on both sides.
  5. With the select lever pushed towards the rear of the vehicle, turn the adjustment nut B until it just contacts the connector. Then loosen the nut for 1/2 turn.
  6. Set a spanner wrench to adjusting nut B so that it does not rotate, and then tighten the adjusting nut A. Tightening torque: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb)
  7. After the completion of adjustment, confirm that the select lever operates normally at all ranges.
  8. Install in the reverse order of removal.

Scheme 763

Scheme 763: REMOVAL

Scheme 764

Scheme 764
  1. Disconnect the ground cable from the battery.
  2. Set the tire to the straight-ahead position.
  3. Remove the airbag module. < Ref. to «REMOVAL»(ref-306931-S13646927342008122600000) , Driver's Airbag Module . > WARNING: If there are airbag modules mounted, always refer to "Airbag System" when performing airbag module service. < Ref. to «CAUTION»(ref-306931-S24604051022008122600000) , General Description . >
  4. Remove the steering wheel. < Ref. to «REMOVAL»(ref-303071-S24350482982008102300000) , Steering Wheel. >
  5. Remove the column cover.
  6. Disconnect the connector of paddle shift assembly.
  7. Remove the paddle shift assembly.
StepCheckYesNo
1 CHECK SHIFT LOCK SOLENOID. Measure the resistance of shift lock solenoid connector terminals. Terminals No. 4 - No. 3Is the resistance between 12 - 18 ohms?Go to step 2.Replace the shift lock solenoid.
2 CHECK SHIFT LOCK SOLENOID. Connect the battery to shift lock solenoid connector terminal, and then operate the solenoid. Terminals No.3 (+) - No. 4(-)Does the shift lock solenoid operate normally?Go to step 3.Replace the shift lock solenoid.
3 CHECK "P" RANGE SWITCH. Move the select lever to "P" range. Measure the resistance between "P" range switch connector terminals. Terminals No. 1 - No. 2Is the resistance less than 1 ohms?Go to step 4.Replace the "P" range switch.
4 CHECK "P" RANGE SWITCH. Set the select lever to other than "P" range. Measure the resistance between "P" range switch connector terminals. Terminals No. 1 - No. 2Is the resistance 1 Mohms or more?Normal operationReplace the "P" range switch.

SHIFT LOCK SOLENOID OPERATION CHART

  1. Make sure the slider works smoothly. If it does not move, adjust the reverse check cable, or check the slider for damage. < Ref. to «ADJUSTMENT»(ref-306940-S01071571592008122600000) , Reverse Check Cable . >
  2. Check that the gear is shifted to the reverse when the slider is lifted. If the gear is not shifted to the reverse, adjust the reverse check cable. < Ref. to «ADJUSTMENT»(ref-306940-S01071571592008122600000) , Reverse Check Cable . >
  3. Check that the gear is not shifted to the reverse when the slider is not lifted, if the gear is shifted to the reverse, adjust or replace the reverse check cable. < Ref. to «ADJUSTMENT»(ref-306940-S01071571592008122600000) , Reverse Check Cable . >

Scheme 765

Scheme 765: ADJUSTMENT

Scheme 766

Scheme 766

Scheme 767

Scheme 767

Scheme 768

Scheme 768

Scheme 769

Scheme 769
  1. Set the vehicle on a lift.
  2. Remove the under cover.
  3. Remove the rear exhaust pipe and muffler. < Refer to (H4DOTC) «REMOVAL»(ref-303072-S10709691202008102300000) , Rear Exhaust Pipe. > , < Refer to (H4DOTC) «REMOVAL»(ref-303072-S24288710222008102300000) , Muffler. >
  4. Remove the crossmember. < Ref. to «REMOVAL»(ref-306941-S02406830142008122600000) , Transmission Mounting System . >
  5. Remove the snap pin and washer, and separate the reverse check cable from the reverse check lever.
  6. Move the transmission to the right side, and remove the stay bolts and reverse check cable. NOTE: If the transmission is not moved aside, the stay bolts may contact the body and cause damage.
  7. With the cable pulled (the slider is lowered), adjust the distance between the edge of cable plate and the reverse check cable to 84 mm (3.31 in), and tighten the lock nut. Tightening torque: 6 N.m (0.6 kgf-m, 4.4 ft-lb)
  8. Move the transmission to the right side, and attach the stay. Tightening torque: T: 32 N.m (3.3 kgf-m, 23.6 ft-lb)
  9. Install the cross member. < Ref. to «INSTALLATION»(ref-306941-S41272869672008122600000) , Transmission Mounting System . >
  10. Install the rear exhaust pipe and muffler. < Refer to (H4DOTC) «REMOVAL»(ref-303072-S10709691202008102300000) , Rear Exhaust Pipe. > , < Refer to (H4DOTC) «REMOVAL»(ref-303072-S24288710222008102300000) , Muffler. >
  11. Attach the reverse check cable, washer and snap pin to the reverse check lever. NOTE: Take care to install the snap pin in proper direction.
  12. Install the under cover.
SymptomsPossible causeCorrective action
Select leverStarter does not run.Adjust the select cable and inhibitor switch, or inspect the circuit.
Back-up light does not illuminate.Adjust the select cable and inhibitor switch, or inspect the circuit.
AT shift lock system does not operate normally.Adjust the select cable and inhibitor switch, or inspect the circuit.
Manual mode can not be set.Adjust the mode switch and select lever, or inspect the circuit.
Up-shift is not engaged at manual mode.Check the shift-up switch and circuit.
Down-shift is not engaged at manual mode.Check the shift-down switch and circuit.

SYMPTOM CHART