Engine, Repair, Using Short - Block.
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Engine assembly - see operation 'Engine Without Transmission, Remove and Install'.
Bracket from cylinder block.
Install engine on Assembly Stands - use KM - 412 with Adapters KM - 412 - 8 - A.
| Open oil drain bolt - place collecting basin underneath. | |||
|---|---|---|---|
| .P. E5176.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Cylinder head - see operation 'Cylinder Head, Remove and Install'.
Centring sleeves (1) from cylinder block.
| Alternator with alternator bracket from cylinder block. | |||
|---|---|---|---|
| .P. E6589.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Harness connector from oil pressure switch.
| Ground cable from cylinder block. | |||
|---|---|---|---|
| .P. U8050.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Harness connections from starter.
Harness connector (1) from knock sensor remove cable handle.
| Starter support bracket and starter from cylinder block. | |||
|---|---|---|---|
| .P. E5303.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Coolant hose from cylinder block.
| Knock sensor (1) from cylinder block. | |||
|---|---|---|---|
| .P. E5304.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Toothed belt tension roller (1) from oil pump.
Counterhold toothed belt drive gear - use KM - 662 - B.
| Toothed belt rear cover from oil pump. | |||
|---|---|---|---|
| .P. E3627.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Water pump (1) from cylinder block.
| Auxiliary aggregates support from cylinder block. | |||
|---|---|---|---|
| .P. E5305.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Crankshaft pulse pick - up (1) from cylinder block.
| Crankcase ventilation flange from cylinder block. | |||
|---|---|---|---|
| .P. E5306.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Remove crankshaft needle bearing from crankshaft - use KM - 328 - B (1). | |||
| .P. E5074.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Engine up to MY 97.
Oil pan, oil intake pipe from oil pump and cylinder block, remove oil baffle plate - see operation "Oil Pan Gasket, Replace".
Engines as of MY 97.
Oil pan - see operation "Oil Pan Gasket, Replace".
Oil intake pipe (3) and seal ring (4) from oil pump and cylinder block.
| Oil baffle plate (2) and bearing bridge (1) from cylinder block. | |||
|---|---|---|---|
| .P. U9581.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Oil pump (1) from cylinder block - lever out seal ring.
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
|---|---|---|---|
| All parts for damage and wear. | |||
| .P. E5307.tif | 9 | 7,5 | tiff;; |