Contents Wiring diagrams Section: DOHC Diesel Engine All sections

Special Service Tools Opel Astra G

DOHC Diesel Engine 40 illustrations
KM-161-BBearing Puller
Differential inner ring and rollers
KM-301Gauge Bar
To measure piston projection
KM-412-AEngine Overhaul Stand
To hold the removed engine
KM-412-11-BAdapter
To hold engine in conjunction with KM-412
KM-412-34Adapter
To hold engine in conjunction with KM-412
KM-468-BHolding Wrench
Counterhold wheel hub when fitting axle nut
KM-470-BAngular Torque Wrench
Tightening cylinder head bolts according to angle°
KM-471Adapter
Check pressurised cooling system in conjunction with cooling system tester
KM-498-BOil Pressure Manometer
Engine oil pressure with KM-6342
KM-507-CPusher tool
Pushing out tie rod heads
KM-596-ATemperature Gauge
To measure oil temperature
MKM-604-DTorx Bit and Socket Set
To remove/install Torx bolts
MKM-611Torque Wrench 3/8" Drive
Range 10 – 60 Nm / 7 – 44 lbf. ft.
KM-652Flywheel Locking Device
To lock flywheel
KM-655Installer
Oil nozzles for piston cooling
KM-656Installer
Crankshaft/camshaft oil seal rings
KM-657Installer
Oil pump seal ring
KM-658Installer
To install crankshaft rear seal ring
KM-662-CHolding Wrench
Releasing/tightening fastening bolt for toothed belt drive gear
MKM-669Torque Wrench 1/2" Drive
Range 50 to 300 Nm
KM-717Removing Pliers
To remove wiring harness plug for glow plugs
KM-796-ARemover
To open fuel system quick-release fittings
KM-812Line Wrench
To slacken union nuts of pressure lines
KM-904Base Frame
To remove/install engine and transmission with KM-6001-A
KM-956-1Handle
Holding camshaft timing gears to loosen/tighten bolts in conjunction with KM-6347
KM-2358Wire ropes
Hitching engine
KM-6000Centring Tool
To remove and install front axle in conjunction with KM-904
KM-6001-AEngine Mount
To centre engine in conjunction with MKM-6173
KM-6090Valve Lifter Depressor
To adjust valve play
KM-6092Locking Tool
Removing/installing exhaust camshaft
KM-6092-10Fixing rod
To immobilise two-part camshaft pulleys for installing camshaft, used with KM-6092
KM-6098Remover/Installer
Removing/installing injection lines
MKM-6104Remover/Installer
Removing/installing sheathed glow plugs
KM-6173Engine Mount
Engine bracket on front axle body in conjunction with KM-6001-A
KM-6347Bracket
Holding camshaft timing gears to loosen/tighten bolts in conjunction with KM-956-1
KM-6355Remover
To withdraw belt pulley from high-pressure pump, used with KM-6356
KM-6356Holding Wrench
To hold the high-pressure pump belt pulley when slackening and tightening the retaining nut. To withdraw the belt pulley, used with KM-6355
KM-6357Installer
To install sleeve for injection nozzle in cylinder head
KM-6358Locking Tool
To align injection nozzles
KM-J-37228Separation Tool
To disconnect oil pan