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Engine - Repair - Cooper S (W11 Engine): NVH MINI Cooper I

Mechanical 9 illustrations ~292 words

11 23 010 Removing and installing or replacing vibration damper (COOPER S)

Special tools required

  1. 11 8 241
  2. 11 8 242
  3. 11 8 270
  4. 11 8 441
  5. 11 8 442
  6. 11 8 443
  7. 11 8 450
  8. 11 8 460

Necessary preliminary tasks

  1. Remove wheel. Refer to «36 10 300 REMOVING OR INSTALLING FRONT OR REAR WHEEL»(ref-203076-S22577949262005103000000) .
  2. Remove wheel arch liner. Refer to «51 71 040 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT WHEEL ARCH LINER»(ref-203078-S35135088012005103000000) .
  3. Remove drive belt for auxiliary assemblies. Refer to «11 28 050 Removing A/C compressor drive belt (COOPER S)»(ref-204047-S01579262192005110800000) .

Installation

Procedure up to 4/04.

Fit special tool 11 8 460 on vibration damper (1).

Scheme 269

Scheme 269
Scheme 269

Release central bolt (2).

Tightening torque 11 23 1AZ. Refer to ENGINE - TIGHTENING TORQUES .

Screw special tool 11 8 270 into crankshaft.

Scheme 270

Scheme 270
Scheme 270

Pull off vibration damper with special tool 11 8 450.

Scheme 271

Scheme 271
Scheme 271

Installation

Remove special tool 11 8 270.

Press vibration damper onto crankshaft with special tools 11 8 242 and 11 8 241.

Scheme 272

Scheme 272
Scheme 272

Installation

Procedure from 4/04.

Preinstall special tool 11 8 441 with countersunk screws (2) on vibration damper (1).

Scheme 273

Scheme 273
Scheme 273

Fit special tool 11 8 460 on special tool 11 8 441.

Release central bolt (2).

Tightening torque: 11 23 1AZ. Refer to ENGINE - TIGHTENING TORQUES .

Scheme 274

Scheme 274
Scheme 274

Screw in special tool 11 8 270.

Scheme 275

Scheme 275
Scheme 275

Fit special tool 11 8 450.

Scheme 276

Scheme 276
Scheme 276

Pull off vibration damper with special tool 11 8 450.

Note. Modify special tool 11 8 441 if necessary to new vibration damper.

Press on vibration damper with special tools 11 8 442 and 11 8 443.

Scheme 277

Scheme 277
Scheme 277

Assemble engine.

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