Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Control System - 2.0L: Other Kia Optima III

Testing & Diagnostics 19 illustrations ~1249 words

ECM Terminal Function

Connector (CHTG-AG)

Pin No.DescriptionConnected to
1Ignition Coil (Cylinder #2) control output (Without Smart Key)Ignition Coil (Cylinder #2)
Ignition Coil (Cylinder #3) control output (Smart Key)Ignition Coil (Cylinder #3)
2
3
4
5ETC Motor (+) control outputETC Motor
6ETC Motor (-) control outputETC Motor
7
8
9
10
11
12Sensor power (+5V)Electric Waste Gate Actuator (EWGA)
Rail Pressure Sensor (RPS)
A/C Pressure Transducer (APT)
Manifold Absolute Pressure Sensor (MAPS) #2
Fuel Tank Pressure Sensor (FTPS)
13
14Heated Oxygen Sensor (HO2S) (Bank 1/Sensor 2) signal inputHeated Oxygen Sensor (HO2S) (Bank 1/Sensor 2)
15
16Electric Waste Gate Actuator (EWGA) Feed beck signalElectric Waste Gate Actuator (EWGA)
17CVVT Oil Temperature Sensor (OTS) signal inputCVVT Oil Temperature Sensor (OTS)
18Manifold Absolute Pressure Sensor (MAPS)#2 signal inputManifold Absolute Pressure Sensor (MAPS)#2
19
20Fuel Tank Pressure Sensor (FTPS) signal inputFuel Tank Pressure Sensor (FTPS)
21Electric Waste Gate Actuator (EWGA) DC Motor output (-)Electric Waste Gate Actuator (EWGA)
22Ignition Coil (Cylinder #4) control output (Without Smart Key)Ignition Coil (Cylinder #4)
Ignition Coil (Cylinder #1) control output (Smart Key)Ignition Coil (Cylinder #1)
23
24
25
26
27
28
29
30
31
32
33Sensor power (+5V)Throttle Position Sensor (TPS) 1, 2
34
35Sensor groundHeated Oxygen Sensor (HO2S) (Bank 1/Sensor 2)
36
37Sensor groundElectric Waste Gate Actuator (EWGA)
38
39Rail Pressure Sensor (RPS) signal inputRail Pressure Sensor (RPS)
40
41Sensor groundFuel Tank Pressure Sensor (FTPS)
42Electric Waste Gate Actuator (EWGA) DC Motor output (+)Electric Waste Gate Actuator (EWGA)
43
44
45
46
47
48
49
50
51
52
53
54Sensor groundThrottle Position Sensor (TPS) 1, 2
55Sensor groundAccelerator Position Sensor (APS) 2
56Sensor groundAccelerator Position Sensor (APS) 1
57Immobilizer communication lineSmart Key Control Module (Smart Key)
Immobilizer Control Module (Immobilizer)
58Sensor groundCVVT Oil Temperature Sensor (OTS)
59Intake Air Temperature Sensor (IATS) signal inputIntake Air Temperature Sensor (IATS)
60Sensor groundRail Pressure Sensor (RPS)
61Sensor groundManifold Absolute Pressure Sensor (MAPS)
Intake Air Temperature Sensor (IATS)
62Sensor groundEngine Coolant Temperature Sensor (ECTS)
63Engine Coolant Temperature Sensor (ECTS) signal inputEngine Coolant Temperature Sensor (ECTS)
64Ignition Coil (Cylinder #3) control output (Without Smart Key)Ignition Coil (Cylinder #3)
Ignition Coil (Cylinder #2) control output (Smart Key)Ignition Coil (Cylinder #2)
65
66
67
68
69
70
71
72
73
74
75Throttle Position Sensor (TPS) 2 signal inputThrottle Position Sensor (TPS) 2
76Accelerator Position Sensor (APS) 2 signal inputAccelerator Position Sensor (APS) 2
77Accelerator Position Sensor (APS) 1 signal inputAccelerator Position Sensor (APS) 1
78
79
80Sensor groundA/C Pressure Transducer (APT)
81Sensor groundManifold Absolute Pressure Sensor (MAPS) #2
82Manifold Absolute Pressure Sensor (MAPS) signal inputManifold Absolute Pressure Sensor (MAPS)
83Rc/Rp (Pump Cell Voltage)Heated Oxygen Sensor (Bank 1/Sensor 1)
84VS-/IP- (Common Ground for VS, IP)Heated Oxygen Sensor (Bank 1/Sensor 1)
85Ignition Coil (Cylinder #1) control output (Without Smart Key)Ignition Coil (Cylinder #1)
Ignition Coil (Cylinder #4) control output (With Smart Key)Ignition Coil (Cylinder #4)
86
87
88
89
90
91
92
93
94
95
96Throttle Position Sensor (TPS) 1 signal inputThrottle Position Sensor (TPS) 1
97Sensor power (+5V)Accelerator Position Sensor (APS) 2
98Sensor power (+5V)Accelerator Position Sensor (APS) 1
99
100
101A/C Pressure Transducer (APT) signal inputA/C Pressure Transducer (APT)
102
103Sensor power (+5V)Manifold Absolute Pressure Sensor (MAPS)
104Rc (Compensative Resistance)Heated Oxygen Sensor (Bank 1/Sensor 1)
105VS+ (NERNST Cell Voltage)Heated Oxygen Sensor (Bank 1/Sensor 1)

PIN DESCRIPTION CHART

Connector (CHTG-BG)

Pin No.DescriptionConnected to
1ECM groundChassis ground
2ECM groundChassis ground
3Battery power (B+)Main Relay
4ECM groundChassis ground
5Battery power (B+)Main Relay
6Battery power (B+)Main Relay
7
8Crankshaft Position Sensor (CKPS) signal inputCrankshaft Position Sensor (CKPS)
9
10Brake Switch 2 signal inputBrake Switch
11
12
13
14Electrical load (wiper) signal inputWiper Relay
15Electrical load signal input (FR)Alternator
16Alternator PWM signal output (COM)Alternator
17
18Cooling Fan Relay (High) control outputCooling Fan Relay (High)
19Immobilizer Lamp control outputImmobilizer Lamp (Without Button Engine Start System)
20
21
22Injector (Cylinder #2) (High) control outputInjector (Cylinder #2)
23Injector (Cylinder #2) (Low) control outputInjector (Cylinder #2)
24
25Sensor groundCrankshaft Position Sensor (CKPS)
26
27Brake Switch 1 signal inputBrake Switch
28
29Camshaft Position Sensor (CMPS) (Bank 1/Intake) signal inputCamshaft Position Sensor (CMPS) (Bank 1/Intake)
30Camshaft Position Sensor (CMPS) (Bank 1/Exhaust) signal inputCamshaft Position Sensor (CMPS) (Bank 1/Exhaust)
31
32LIN communication signal inputBattery Sensor
33Cooling Fan Relay (Low) control outputCooling Fan Relay (Low)
34
35
36
37
38
39Injector (Cylinder #3) (High) control outputInjector (Cylinder #3)
40Injector (Cylinder #3) (Low) control outputInjector (Cylinder #3)
41Battery power (B+)Ignition Switch
42
43
44Sensor shieldKnock Sensor (KS)
45Sensor groundKnock Sensor (KS)
46Sensor groundCamshaft Position Sensor (CMPS) (Bank 1/Intake)
47Sensor groundCamshaft Position Sensor (CMPS) (Bank 1/Exhaust)
48
49
50
51
52
53Main Relay control outputMain Relay
54
55
56Injector (Cylinder #4) (High) control outputInjector (Cylinder #4)
57Injector (Cylinder #4) (Low) control outputInjector (Cylinder #4)
58Battery power (B+)Battery
59
60CAN (Low)Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
61
62Knock Sensor (KS) signal inputKnock Sensor (KS)
63Clutch Switch signal inputClutch Switch (M/T)
64
65
66
67
68
69Starter Relay control outputStarter Relay (With Smart Key)
70Fuel Pump Relay control outputFuel Pump Relay
71Engine speed signal outputSmart Key Control Module
72RCV Control Solenoid Valve control outputRCV Control Solenoid Valve
73Injector (Cylinder #1) (High) control outputInjector (Cylinder #1)
74Injector (Cylinder #1) (Low) control outputInjector (Cylinder #1)
75Battery power (B+)Battery
76
77CAN (High)Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
78Vehicle speed signal inputESC Control Unit (With ESC)
79
80
81
82Starter Control Switch signal inputSmart Key Control Module (With Smart Key)
83Fuel Level Sender (FLS) signal inputFuel Level Sender (FLS)
84CVVT Oil Control Valve (OCV) (Bank 1/Exhaust) control outputCVVT Oil Control Valve (OCV) (Bank 1/Exhaust)
85CVVT Oil Control Valve (OCV) (Bank 1/Intake) control outputCVVT Oil Control Valve (OCV) (Bank 1/Intake)
86Purge Control Solenoid Valve (PCSV) control outputPurge Control Solenoid Valve (PCSV)
87Canister Close Valve (CCV) control outputCanister Close Valve (CCV)
88Heated Oxygen Sensor (HO2S) (Bank 1/Sensor 1) Heater control outputHeated Oxygen Sensor (HO2S) (Bank 1/Sensor 1)
89Heated Oxygen Sensor (HO2S) (Bank 1/Sensor 2) Heater control outputHeated Oxygen Sensor (HO2S) (Bank 1/Sensor 2)
90Fuel Pressure Regulator Valve (High) control outputFuel Pressure Regulator Valve
91Fuel Pressure Regulator Valve (Low) control outputFuel Pressure Regulator Valve

PIN DESCRIPTION CHART

ECM Terminal Input/Output signal

Connector (CHTG-AG)

Pin No.DescriptionConditionTypeLevel
1Ignition Coil (Cylinder #2) control output (Without Smart Key)Engine RunningPulseVpeak = 360 ~ 440V
Ignition Coil (Cylinder #3) control output (With Smart Key)125 (333Hz at idle)
2
3
4
5ETC Motor (+) control outputEngine RunningPulseHigh: Battery Voltage
Low: Max.1.0V
6ETC Motor (-) control outputEngine RunningPulseHigh: Battery Voltage
Low: Max.1.0V
7
8
9
10
11
12Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
13
14Heated Oxygen Sensor (HO2S) (Bank 1/Sensor 2) signal inputIdleDCRich : 0.6 ~ 1.0V
Lean : Max 0.4V
15
16Electric Waste Gate Actuator (EWGA) Feed beck signal
17CVVT Oil Temperature Sensor (OTS) signal input
18Manifold Absolute Pressure Sensor (MAPS)#2 signal input
19
20Fuel Tank Pressure Sensor (FTPS) signal inputIdleAnalog0.3 ~ 5.2V
21Electric Waste Gate Actuator (EWGA) DC Motor output (-)
22Ignition Coil (Cylinder #4) control output (Without Smart Key)Engine RunningPulseVpeak = 360 ~ 440V
Ignition Coil (Cylinder #1) control output (With Smart Key)125 (333Hz at idle)
23
24
25
26
27
28
29
30
31
32
33Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
34
35Sensor groundIdleDC0.3 ~ 0.5V
36
37Sensor ground
38
39Rail Pressure Sensor (RPS) signal inputIdleAnalog0.3 ~ 5.2V
40
41Sensor groundIdleDC0.3 ~ 0.5V
42Electric Waste Gate Actuator (EWGA) DC Motor output (+)
43
44
45
46
47
48
49
50
51
52
53
54Sensor groundIdleDC0.3 ~ 0.5V
55Sensor groundIdleDC0.3 ~ 0.5V
56Sensor groundIdleDC0.3 ~ 0.5V
57Immobilizer communication line
58Sensor ground
59Intake Air Temperature Sensor (IATS) signal inputIdleAnalog0 ~ 5.0V (2.55V at Idle)
60Sensor groundIdleDC0.3 ~ 0.5V
61Sensor groundIdleDC0.3 ~ 0.5V
62Sensor groundIdleDC0.3 ~ 0.5V
63Engine Coolant Temperature Sensor (ECTS) signal inputIdleAnalog0.5 ~ 4.5V (1.02V at Idle)
64Ignition Coil (Cylinder #3) control output (Without Smart Key)Engine RunningPulseVpeak = 360 ~ 440V
Ignition Coil (Cylinder #2) control output (With Smart Key)125 (333Hz at idle)
65
66
67
68
69
70
71
72
73
74
75Throttle Position Sensor (TPS) 2 signal inputC.TAnalog4.2 ~ 5.0V
W.O.T3.3 ~ 3.8V
76Accelerator Position Sensor (APS) 2 signal inputC.TAnalogMax. 1.0V
W.O.T1.5 ~ 3.0V
77Accelerator Position Sensor (APS) 1 signal inputC.TAnalogMax. 1.0V
W.O.TMin. 4.0V
78
79
80Sensor groundIdleDC0.3 ~ 0.5V
81Sensor ground
82Manifold Absolute Pressure Sensor (MAPS) signal inputIdleAnalog0.8 ~ 1.6V (1.37V at Idle)
83Rc/Rp (Pump Cell Voltage)IdleAnalogNormal: 450±50 mV Rich: Max. Normal+150 mV Lean: Min. Normal-150 mV
84VS-/IP-(Common Ground for VS, IP)IdleAnalogReference for V_IP, V_N
85Ignition Coil (Cylinder #1) control output (Without Smart Key)Engine RunningPulseVpeak = 360 ~ 440V
Ignition Coil (Cylinder #4) control output (With Smart Key)125 (333Hz at idle)
86
87
88
89
90
91
92
93
94
95
96Throttle Position Sensor (TPS) 1 signal inputC.TAnalog0.3 ~ 0.9V
W.O.T1.5 ~ 3.0V
97Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
98Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
99
100
101A/C Pressure Transducer (APT) signal input
102
103Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
104Rc (Compensative Resistance)IdleAnalogRc-Rc/Rp|<±0.1V
105VS+ (NERNST Cell Voltage)IdleAnalogNormal: 450±50 mV Rich: Max. Normal+150 mV Lean: Min. Normal-150 mV

PIN DESCRIPTION CHART

Connector (CHTG-BG)

PIN DESCRIPTION CHART Pin No. Description Condition Type Level 1 ECM ground Idle DC -0.3 ~ 0.5V 2 ECM ground Idle DC -0.3 ~ 0.5V 3 Battery power (B+) IG OFF DC Max. 1.0V IG ON Battery Voltage 4 ECM ground Idle DC -0.3 ~ 0.5V 5 Battery power (B+) IG OFF DC Max. 1.0V IG ON Battery Voltage 6 Battery power (B+) IG OFF DC Max. 1.0V IG ON Battery Voltage 7 - 8 Crankshaft Position Sensor (CKPS) signal input Engine Running Pulse High : 4.5 ~ 5.5V Low : -0.3 ~ 0.5V Frequency: 850Hz (Idle), 3, 000Hz (3, 000 RPM) 9 - 10 Brake Switch 2 signal input Brake OFF DC Battery Voltage Brake ON Max. 0.5V 11 - 12 - 13 - 14 Electrical load (wiper) signal input 15 Electrical load signal input (FR) Lamp OFF DC Battery Voltage Lamp ON -0.3 ~ 0.5V 16 Alternator PWM signal output (COM) Idle Pulse High: Battery Voltage Low: Max. 1.5V Frequency: 125Hz 17 - 18 Cooling Fan Relay (High) control output Relay OFF DC Battery Voltage Relay ON Max. 1.0V 19 Immobilizer Lamp control output Lamp OFF DC Battery Voltage Lamp ON -0.3 ~ 1.2V 20 - 21 - 22 Injector (Cylinder #2) (High) control output Engine Running PWM 23 Injector (Cylinder #2) (Low) control output Engine Running Pulse 24 - 25 Sensor ground Idle DC -0.3 ~ 0.5V 26 - 27 Brake Switch 1 signal input Brake OFF DC Max. 0.5V Brake ON Battery Voltage 28 - 29 Camshaft Position Sensor (CMPS) (Bank 1/Intake) signal input Engine Running Pulse High: 4.5 ~ 5.5V Low: -0.3 ~ 0.5V Frequency: 7Hz (Idle), 25Hz (3, 000 RPM) 30 Camshaft Position Sensor (CMPS) (Bank 1/Exhaust) signal input Engine Running Pulse High: 4.5 ~ 5.5V Low: -0.3 ~ 0.5V Frequency: 7Hz (Idle), 25Hz (3, 000 RPM) 31 - 32 LIN communication signal input 33 Cooling Fan Relay (Low) control output Relay OFF DC Battery Voltage Relay ON -0.3 ~ 1.2V 34 - 35 - 36 - 37 - 38 - 39 Injector (Cylinder #3) (High) control output Engine Running PWM 40 Injector (Cylinder #3) (Low) control output Engine Running Pulse 41 Battery power (B+) IG OFF DC Max. 1.0V IG ON Battery Voltage 42 - 43 - 44 Sensor shield Idle DC -0.3 ~ 0.5V 45 Sensor ground Idle DC -0.3 ~ 0.5V 46 Sensor ground Idle DC -0.3 ~ 0.5V 47 Sensor ground Idle DC -0.3 ~ 0.5V 48 - 49 - 50 - 51 - 52 - 53 Main Relay control output Relay OFF DC Battery Voltage Relay ON -0.3 ~ 1.2V 54 - 55 - 56 Injector (Cylinder #4) (High) control output Engine Running PWM 57 Injector (Cylinder #4) (Low) control output Engine Running Pulse 58 Battery power (B+) IG OFF DC Max. 1.0V IG ON Battery Voltage 59 - 60 CAN (Low) Recessive Pulse 2.0 ~ 3.0V Dominant 2.75 ~ 4.5V 61 - 62 Knock Sensor (KS) signal input Knocking Variable Frequency -0.3 ~ 0.3V Normal 0V 63 Clutch Switch signal input S/W OFF DC Battery Voltage S/W ON -0.3 ~ 0.5V 64 - 65 - 66 - 67 - 68 - 69 Starter Relay control output Relay OFF DC Battery Voltage Relay ON -0.3 ~ 1.2V 70 Fuel Pump Relay control output Relay OFF DC Battery Voltage Relay ON -0.3 ~ 1.2V 71 Engine speed signal output Engine Running Frequency High: Battery Voltage Low: -0.3 ~ 1.0V Frequency: 26Hz (Idle), 106Hz (3, 000 RPM) 72 RCV Control Solenoid Valve control output 73 Injector (Cylinder #1) (High) control output Engine Running PWM 74 Injector (Cylinder #1) (Low) control output Engine Running Pulse 75 Battery power (B+) IG OFF DC Max. 1.0V IG ON Battery Voltage 76 - 77 CAN (High) Recessive Pulse 2.0 ~ 3.0V Dominant 2.75 ~ 4.5V 78 Vehicle speed signal input 79 - 80 - 81 - 82 Starter Control Switch signal input S/W OFF DC -0.3 ~ 0.5V S/W ON Battery Voltage 83 Fuel Level Sender (FLS) signal input 84 CVVT Oil Control Valve (OCV) (Bank 1/Exhaust) control output Idle Pulse High: Battery Voltage Low: -0.3 ~ 1.0V Frequency: 300Hz 85 CVVT Oil Control Valve (OCV) (Bank 1/Intake) control output Idle Pulse High: Battery Voltage Low: -0.3 ~ 1.0V Frequency: 300Hz 86 Purge Control Solenoid Valve (PCSV) control output Inactive Active Pulse High: Battery Voltage Low: Max. 1.0V Vpeak: 42.0 ~ 60.0V Frequency: 20Hz 87 Canister Close Valve (CCV) control output Active Inactive Pulse High: Battery Voltage Low: Max. 1.0V Vpeak: 42.0 ~ 60.0V 88 Heated Oxygen Sensor (HO2S) (Bank 1/Sensor 1) Heater control output Engine Running Pulse High: Battery Voltage Low: -0.3 ~ 1.0V Frequency: 8 ~ 10Hz Duty: 0 ~ 100% 89 Heated Oxygen Sensor (HO2S) (Bank 1/Sensor 2) Heater control output Engine Running Pulse High: Battery Voltage Low: -0.3 ~ 1.0V Frequency: 8 ~ 10Hz Duty: 0 ~ 100% 90 Fuel Pressure Regulator Valve (High) control output Engine Running PWM 91 Fuel Pressure Regulator Valve (Low) control output Engine Running Pulse

Scheme 143

Scheme 143

Scheme 144

Scheme 144

Scheme 145

Scheme 145

Scheme 146

Scheme 146

Scheme 147

Scheme 147

Scheme 148

Scheme 148

Scheme 149

Scheme 149

Scheme 150

Scheme 150

Scheme 151

Scheme 151

Scheme 152

Scheme 152

Scheme 153

Scheme 153: Circuit Diagram

Scheme 154

Scheme 154

Scheme 155

Scheme 155

Scheme 156

Scheme 156

VIN Programming Procedure

VIN (Vehicle Identification Number) is a number that has the vehicle's information (Maker, Vehicle Type, Vehicle Line/Series, Body Type, Engine Type, Transmission Type, Model Year, Plant Location and so forth. For more information, please refer to GENERAL INFORMATION ). When replacing an ECM, the VIN must be programmed in the ECM. If there is no VIN in ECM memory, the fault code (DTC P0630) is set.

CAUTIONThe programmed VIN cannot be changed. When writing the VIN, confirm the VIN carefully

Scheme 157

Scheme 157

Scheme 158

Scheme 158
  1. Select "VIN Writing" function in "Vehicle S/W Management".
  2. Select "Write VIN" in "ID Register".
  3. Input the VIN. WARNING: Before inputting the VIN, confirm the VIN again because the programmed VIN cannot be changed.
  4. Turn the ignition switch OFF, then back ON.

Throttle Position Sensor (TPS)

  1. Connect the GDS on the Data Link Connector (DLC).
  2. Start the engine and measure the output voltage of TPS 1 and 2 at C.T. and W.O.T. Specification: Refer to «SPECIFICATION»(ref-429552-S26321805982011101500000) .
  3. Turn the ignition switch OFF and disconnect the scantool from the DLC.
  4. Disconnect the ETC module connector and measure the resistance between the ETC module terminals 1 and 2.

Specification: Refer to SPECIFICATION .

ETC Motor

  1. Turn the ignition switch OFF.
  2. Disconnect the ETC module connector.
  3. Measure resistance between the ETC module terminals 3 and 6.
  4. Check that the resistance is within the specification.

Specification: Refer to SPECIFICATION .

Motor

  1. Turn ignition switch OFF.
  2. Disconnect the EWGA connector.
  3. Check that the EWGA is stuck by foreign material.
  4. Measure resistance between motor (+) and (-) control terminals of the motor.
  5. Check that the resistance is within the specification.

Specification: Refer to SPECIFICATION .

Position Sensor

  1. Turn ignition switch ON.
  2. Connect the GDS to the data link connector (DLC).
  3. Check the output voltage at each position of the EWGA position sensor on current data item within the specification.

Specification: Refer to SPECIFICATION .

Scheme 159

Scheme 159: Removal

Scheme 160

Scheme 160

Scheme 161

Scheme 161
  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Disconnect the EWGA connector (A).
  3. Remove the shaft link assembly (B) after removing the C-ring (A).
  4. Remove the EWGA after removing the bolts (A). CAUTION: When carrying the turbo charger, do not hold the rod of the turbo charge to prevent bending the rod.