Contents Wiring diagrams Section: Testing & Diagnostics All sections

Pgm-Fi System: Component Locations Honda Pilot II

Testing & Diagnostics 16 illustrations ~1721 words

Special Tools Required

O2 Sensor Socket Wrench Snap-on SWR2 or O2 Sensor Wrench Snap-on YA8875, commercially available

Scheme 248

Scheme 248: Front Bank (Bank 2)
  1. Disconnect the front A/F sensor 6P connector (A), then remove the A/F sensor (B).
  2. Install the parts in the reverse order of removal.

Scheme 249

Scheme 249: Rear Bank (Bank 1)
  1. Disconnect the rear A/F sensor 6P connector (A), then remove the A/F sensor (B).
  2. Install the parts in the reverse order of removal.

O2 Sensor Socket Wrench Snap-on SWR2 or O2 Sensor Wrench Snap-on YA8875, commercially available

Scheme 250

Scheme 250: Front Bank (Bank 2)

Scheme 251

Scheme 251
  1. Disconnect the front secondary HO2S 4P connector (A), and remove the harness clamps (B).
  2. Lift the vehicle, and support it with jackstands.
  3. Remove the harness clamp (A), then remove the front secondary HO2S (B).
  4. Install the parts in the reverse order of removal.

Scheme 252

Scheme 252: Rear Bank (Bank 1)
  1. Lift the vehicle, and support it with jackstands.
  2. Disconnect the rear secondary HO2S 4P connector (A), and remove the harness clamps (B).
  3. Remove the rear secondary HO2S (C).
  4. Install the parts in the reverse order of removal.

Scheme 253

Scheme 253: CMP Sensor Replacement

Scheme 254

Scheme 254
  1. Remove the timing belt (see «TIMING BELT REMOVAL»(ref-333551-S34987126892009072100000) ).
  2. Remove the front camshaft pulley (CMP sensor pulse plate) (A).
  3. Disconnect the CMP sensor connector (B), then remove the back cover (C).
  4. Remove the CMP sensor (A) from the back cover.
  5. Install the parts in the reverse order of removal. Install the timing belt (see «TIMING BELT INSTALLATION»(ref-333551-S12213281632009072100000) ).
  6. Do the CKP pattern clear/CKP pattern learn procedure (see «CKP PATTERN CLEAR/CKP PATTERN LEARN»(ref-333557-S25100768752009072100000) ).

Scheme 255

Scheme 255: CKP Sensor Replacement
  1. Lift the vehicle, and support it with jackstands. NOTE: Make sure the vehicle is level, because engine oil will drip out when you remove the sensor.
  2. Remove the CKP sensor cover (A).
  3. Disconnect the CKP sensor connector (B).
  4. Remove the CKP sensor (C).
  5. Install the parts in the reverse order of removal with a new O-ring (D).
  6. Do the CKP pattern clear/CKP pattern learn procedure (see «CKP PATTERN CLEAR/CKP PATTERN LEARN»(ref-333557-S25100768752009072100000) ).
  7. Check the engine oil level, and add more oil if needed.

Scheme 256

Scheme 256: Knock Sensor Replacement
  1. Remove the intake manifold (see «INTAKE MANIFOLD REMOVAL AND INSTALLATION»(ref-333554-S11195159552009072100000) ).
  2. Remove the injector base (see «INJECTOR BASE REMOVAL AND INSTALLATION»(ref-333554-S03885112412009072100000) ).
  3. Disconnect the knock sensor connector (A).
  4. Remove the knock sensor (B).
  5. Install the parts in the reverse order of removal.

Scheme 257

Scheme 257: ELD Replacement

Scheme 258

Scheme 258

Scheme 259

Scheme 259

Scheme 260

Scheme 260
  1. Remove the under-hood fuse/relay box (see «REMOVAL AND INSTALLATION»(ref-333606-S34447651612009072100000) ).
  2. Remove the screws (A), and the fuse (B).
  3. Turn the housing over, then remove the screw (A).
  4. Turn the housing over again. Using two flat-tip screwdrivers, release the tabs (A), and pry up the fuse/relay box base (B) from the fuse/relay box housing (C). NOTE: Make sure the terminals (D) are not bent or damaged.
  5. Remove the ELD (A).
  6. Install the parts in the reverse order of removal.
  1. Honda diagnostic system (HDS) tablet tester
  2. Honda interface module (HIM) and iN workstation with the latest HDS software version
  3. HDS pocket tester
  4. GNA600 and iN workstation with the latest HDS software version

Any one of the above updating tools can be used.

Note. Make sure the HDS/iN workstation has the latest HDS software version. Before you update the PCM, make sure the battery in the vehicle is fully charged, and connect a jumper battery (not a battery charger) to maintain system voltage. Never turn the ignition switch to LOCK (0) or ACC (I) during the update. If there is a problem during the update, leave the ignition switch ON (II). To prevent PCM damage, do not operate anything electrical (headlights, audio system, brakes, A/C, power windows, moonroof (if equipped), door locks, etc.) during the update. To ensure the latest program is installed, do a PCM update whenever the PCM is substituted or replaced. You cannot update a PCM with a program it already has. It will only accept a new program. High temperature in the engine compartment might cause the PCM to become too hot to run the update. If the engine was running before this procedure, open the hood, and cool the engine compartment. If you need to diagnose the Honda interface module (HIM) because the HIM's red (#3) light came on or was flashing during the update, leave the ignition switch in ON (II) when you disconnect the HIM from the data link connector (DLC). This will prevent PCM damage.

Scheme 261

Scheme 261
  1. Turn the ignition switch to ON (II), but do not start the engine.
  2. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.
  3. Make sure the HDS communicates with the PCM and all other vehicle systems. If it doesn't, go to «DLC CIRCUIT TROUBLESHOOTING»(ref-333558-S02093989162009072100000) . If you are returning from DLC circuit troubleshooting, skip steps 4 and 5 , and clean the throttle body (see «THROTTLE BODY CLEANING»(ref-333563-S07939488122009072100000) ) after updating the PCM.
  4. Select the INSPECTION MENU with HDS.
  5. Select the ETCS TEST, then select the TP POSITION CHECK, and follow the HDS HDS prompts. NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.
  6. Exit the HDS diagnostic system, then select the update mode, and follow the HDS prompts to update the PCM.
  7. If the software in the PCM is the latest, disconnect the HDS/HIM from the DLC, and go back to the procedure that you were doing. If the software in the PCM is not the latest, follow the instructions on the HDS. If prompted to choose the PGM-FI system or the A/T system, make sure you update both. NOTE: If the PCM update system requires you to cool the PCM, follow the instructions on HDS. If you have a problem during the update (programming takes over 15 minutes, status bar goes over 100%, the D or immobilizer indicator flashes, HDS tablet freezes, etc.), follow these steps to minimize the chance of damaging the PCM. Leave the ignition switch in ON (II). Connect a jumper battery (do not connect a battery charger). Shut down the HDS. Disconnect the HDS from the DLC. Reboot the HDS. Reconnect the HDS to the DLC, and do the update again.
  8. If the TP POSITION CHECK failed in step 5, clean the throttle body (see «THROTTLE BODY CLEANING»(ref-333563-S07939488122009072100000) ).
  9. Do «PCM IDLE LEARN PROCEDURE»(ref-333561-S36442749152009072100000) ).
  10. Do the CKP pattern learn procedure (see «CKP PATTERN CLEAR/CKP PATTERN LEARN»(ref-333557-S25100768752009072100000) ).
  1. Honda diagnostic system (HDS) tablet tester
  2. Honda interface module (HIM) and iN workstation with the latest HDS software version
  3. HDS pocket tester
  4. GNA600 and iN workstation with the latest HDS software version

Any one of the above updating tools can be used.

Scheme 262

Scheme 262

Scheme 263

Scheme 263
  1. Connect HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.
  2. Turn the ignition switch to ON (II).
  3. Make sure the HDS communicates with the PCM and all other vehicle systems. If it doesn't, go to «DLC CIRCUIT TROUBLESHOOTING»(ref-333558-S02093989162009072100000) . If you are returning from the DLC circuit troubleshooting, skip steps 5 through 9 , 18 through 23 , and 26 through 28 , and do these procedures after replacing the PCM: Replace the engine oil (see «ENGINE OIL REPLACEMENT»(ref-333553-S35525073332009072100000) ) and the engine oil filter (see «ENGINE OIL FILTER REPLACEMENT»(ref-333553-S34491408782009072100000) ). Replace the ATF (see «ATF REPLACEMENT»(ref-333568-S25714344582009072100000) ). Clean the throttle body (see «THROTTLE BODY CLEANING»(ref-333563-S07939488122009072100000) ).
  4. Select the PGM-FI system with the HDS.
  5. Select the INSPECTION MENU with the HDS.
  6. Select the ETCS TEST, then select the TP POSITION CHECK, and follow the HDS prompts. NOTE: If the TP POSITION CHECK indicates FAILED, continue with this procedure.
  7. Select the REPLACE PCM MENU, then select READ DATA, and follow the HDS prompts. NOTE: Doing this step copies (READS) the engine oil life data from the original PCM so you can later download (WRITES) it into the new PCM. If READ DATA indicates FAILED, continue with this procedure.
  8. Select the A/T system with the HDS.
  9. Select the REPLACE TCM/PCM MENU, then select READ DATA, and follow the HDS prompts. NOTE: Doing this step copies (READS) the ATF life data from the original PCM so you can later download (WRITES) it into the new PCM. If READ DATA indicates FAILED, continue with this procedure.
  10. Turn the ignition switch to LOCK (0).
  11. Jump the SCS line with the HDS.
  12. Remove the cover (D).
  13. Disconnect PCM connectors A, B, and C. NOTE: PCM connectors A, B, and C have symbols (A=[], B=delta, C=o) embossed on them for identification.
  14. Remove the bolts (E), and remove the PCM (F).
  15. Install the PCM in the reverse order of removal.
  16. Turn the ignition switch to ON (II).
  17. Manually input the VIN to the PCM with the HDS. NOTE: DTC P0630 VIN Not Programmed or Mismatch may be stored because VIN has not been programmed into the PCM; ignore it, and continue this procedure.
  18. If the READ DATA (engine oil life) failed in step 7, go to step 21 . Otherwise, go to step 19 .
  19. Select the PGM-FI system with the HDS.
  20. Select the REPLACE PCM MENU, then select WRITE DATA, and follow the HDS prompts. NOTE: If the WRITE DATA indicates FAILED, continue with this procedure.
  21. If the READ DATA (ATF life) failed in step 9 , go to step 24 . Otherwise, go to step 22 .
  22. Select the AT SYSTEM with the HDS.
  23. Select the REPLACE TCM/PCM MENU, then select WRITE DATA, and follow the HDS prompts. NOTE: If the WRITE DATA indicates FAILED, continue with this procedure.
  24. Select IMMOBI SYSTEM with the HDS.
  25. Enter the immobilizer code with the PCM replacement procedure in the HDS; it allows you to start the engine.
  26. If the TP POSITION CHECK failed in step 6, clean the throttle body (see «THROTTLE BODY CLEANING»(ref-333563-S07939488122009072100000) ), then Go to step 27 .
  27. If the READ DATA failed in step 7 or the WRITE DATA failed in step 20, replace the engine oil (see «ENGINE OIL REPLACEMENT»(ref-333553-S35525073332009072100000) ) and engine oil filter (see «ENGINE OIL FILTER REPLACEMENT»(ref-333553-S34491408782009072100000) ), then Go to step 28 .
  28. If the READ DATA failed in step 9 or the WRITE DATA failed in step 23 , replace the ATF (see «ATF REPLACEMENT»(ref-333568-S25714344582009072100000) ), then go to step 29 .
  29. Select PGM-FI system and reset the PCM with the HDS.
  30. Update the PCM if it does not have the latest software (see «PCM UPDATE»(ref-333558-S24141467512009072100000) ).
  31. Do «PCM IDLE LEARN PROCEDURE»(ref-333561-S36442749152009072100000) .
  32. Do the CKP pattern learn procedure (see «CKP PATTERN CLEAR/CKP PATTERN LEARN»(ref-333557-S25100768752009072100000) ).