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Engine Control System (2GR-FE) (Service Information): Removal & Installation Toyota Venza I facelift

Testing & Diagnostics 48 illustrations ~3412 words

INSTALLATION [08/2013 - ]

  1. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Apply a light coat of engine oil to 4 new O-rings and install them to the 4 camshaft timing oil control valve assemblies. TEXT IN ILLUSTRATION *1 New O-ring Install the 4 oil control valves with the 4 bolts. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) NOTE: Make sure that each O-ring is not cracked or does not jump out of position during installation. Connect the 4 oil control valve connectors. Install the bolt and connect the wire harness clamp to install the engine wire. Torque: 14 N*m (138 kgf*cm, 10 ft.*lbf)
  2. INSTALL INTAKE AIR SURGE TANK ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 5»(ref-649448-S36784915112014081400000)
  3. INSTALL AIR CLEANER CAP WITH HOSE See step 2
  4. ADD ENGINE COOLANT . Refer to «REPLACEMENT [08/2013 - ] - Step 5»(ref-649405-S41031298852014081400000)
  5. INSPECT FOR ENGINE COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION [08/2013 - ] - Step 1»(ref-649452-S32426690902014081400000)
  6. INSPECT FOR OIL LEAK Start the engine, and check that there are no oil leaks.
  7. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 101»(ref-649401-S12260941072014081400000)
  8. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION [08/2013 - ] - Step 102»(ref-649401-S12260941072014081400000)
  9. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 12»(ref-649437-S00098072602014081400000)
  10. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Install the windshield wiper motor and link assembly. Refer to «INSTALLATION [08/2013 - ]»(ref-649436-S08297932152014081400000) .
  11. INSTALL NO. 2 ENGINE UNDER COVER
  12. INSTALL NO. 1 ENGINE UNDER COVER

Scheme 454

Scheme 454: ILLUSTRATION
Scheme 454: ILLUSTRATION

Scheme 455

Scheme 455: ILLUSTRATION
Scheme 455: ILLUSTRATION

REMOVAL [08/2013 - ]

Note. Perform the Vehicle Identification Number (VIN) registration when replace the ECM. Refer to INITIALIZATION [08/2013 - ] .

Scheme 456

Scheme 456: REMOVAL [08/2013 - ]
Scheme 456: REMOVAL [08/2013 - ]

Scheme 457

Scheme 457
Scheme 457

Scheme 458

Scheme 458
Scheme 458
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [08/2013 - ]»(ref-649249-S21669950452014081400000) .
  2. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 18»(ref-649401-S06012103622014081400000)
  3. REMOVE ECM Disconnect the 2 ECM connectors and remove the ECM with the brackets. NOTE: After disconnecting the connectors, make sure that dirt, water or other foreign matter does not contact the connecting part of the connectors. Push in the locks on the 2 levers, raise the levers, and disconnect the 2 ECM connectors. Remove the 3 nuts and separate the ECM with the brackets. Remove the 4 screws and 2 ECM brackets.

Scheme 459

Scheme 459
Scheme 459
  1. INSTALL ECM Install the 2 brackets to the ECM with the 4 screws. Torque: 3.0 N*m (31 kgf*cm, 27 in.*lbf) Install the ECM with the 3 nuts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) Connect the 2 ECM connectors. NOTE: When connecting the connectors, make sure that dirt, water or other foreign matter does not become stuck between the connectors and other parts. Connect the 2 ECM connectors and lower the 2 levers. NOTE: Make sure that the 2 levers are securely locked.
  2. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 101»(ref-649401-S12260941072014081400000)
  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [08/2013 - ]»(ref-649249-S21669950452014081400000) .
  4. PERFORM INITIALIZATION HINT: Initialization cannot be completed by only disconnecting and reconnecting the cable of the negative (-) battery terminal. Perform Vehicle Identification Number (VIN) registration. Refer to «INITIALIZATION [08/2013 - ]»(ref-649249-S21669950452014081400000) . Register the ECM communication ID for the immobiliser system when replacing the ECM. Refer to «INITIALIZATION [08/2013 - ]»(ref-649249-S21669950452014081400000) . Perform Initialization when replacing the ECM See step 8 .

Scheme 460

Scheme 460: ILLUSTRATION
Scheme 460: ILLUSTRATION
  1. INSTALL ACCELERATOR PEDAL SENSOR ASSEMBLY NOTE: Avoid physical shock to the accelerator pedal sensor assembly. Do not disassemble the accelerator pedal sensor assembly. The accelerator pedal sensor assembly does not require lubrication. Do not apply oil or other lubricants to the accelerator pedal sensor assembly. If applied, the accelerator pedal sensor assembly must be replaced. Install the accelerator pedal sensor assembly with the 2 bolts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) Connect the accelerator pedal sensor assembly connector.

Scheme 461

Scheme 461: ILLUSTRATION
Scheme 461: ILLUSTRATION
  1. INSTALL MASS AIR FLOW METER Install the mass air flow meter with the 2 screws. NOTE: Make sure that the O-ring is not cracked or does not jump out of position during installation. Connect the mass air flow meter connector.

Scheme 462

Scheme 462: ILLUSTRATION
Scheme 462: ILLUSTRATION

Scheme 463

Scheme 463: ILLUSTRATION
Scheme 463: ILLUSTRATION

Scheme 464

Scheme 464: REMOVAL [08/2013 - ]
Scheme 464: REMOVAL [08/2013 - ]
  1. REMOVE NO. 1 ENGINE UNDER COVER
  2. REMOVE NO. 2 ENGINE UNDER COVER
  3. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT [08/2013 - ] - Step 4»(ref-649405-S41031298852014081400000)
  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Remove the windshield wiper motor and link assembly. Refer to «REMOVAL [08/2013 - ]»(ref-649436-S28303604982014081400000) .
  5. REMOVE COWL TOP PANEL OUTER SUB-ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 10»(ref-649437-S21602114892014081400000)
  6. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL [08/2013 - ] - Step 17»(ref-649401-S06012103622014081400000)
  7. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 18»(ref-649401-S06012103622014081400000)
  8. REMOVE AIR CLEANER CAP WITH HOSE See step 5
  9. REMOVE INTAKE AIR SURGE TANK ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 16»(ref-649448-S25331824992014081400000)
  10. REMOVE VVT SENSOR Disconnect the 4 sensor connectors. Remove the 4 bolts and 4 sensors.
  1. INSTALL VVT SENSOR Install the 4 sensors with the 4 bolts. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the 4 sensor connectors.
  2. INSTALL INTAKE AIR SURGE TANK ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 5»(ref-649448-S36784915112014081400000)
  3. INSTALL AIR CLEANER CAP WITH HOSE See step 2
  4. ADD ENGINE COOLANT . Refer to «REPLACEMENT [08/2013 - ] - Step 5»(ref-649405-S41031298852014081400000)
  5. INSPECT FOR COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION [08/2013 - ] - Step 1»(ref-649452-S32426690902014081400000)
  6. INSPECT FOR OIL LEAK
  7. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 101»(ref-649401-S12260941072014081400000)
  8. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION [08/2013 - ] - Step 102»(ref-649401-S12260941072014081400000)
  9. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 12»(ref-649437-S00098072602014081400000)
  10. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Install the windshield wiper motor and link assembly. Refer to «INSTALLATION [08/2013 - ]»(ref-649436-S08297932152014081400000) .
  11. INSTALL NO. 2 ENGINE UNDER COVER
  12. INSTALL NO. 1 ENGINE UNDER COVER

Scheme 465

Scheme 465: ILLUSTRATION
Scheme 465: ILLUSTRATION

Scheme 466

Scheme 466: REMOVAL [08/2013 - ]
Scheme 466: REMOVAL [08/2013 - ]
  1. REMOVE COMPRESSOR AND MAGNETIC CLUTCH Remove the compressor and magnetic clutch. Refer to «REMOVAL [08/2013 - ]»(ref-649416-S27124565182014081400000) .
  2. REMOVE CRANK POSITION SENSOR Disconnect the crank position sensor connector. Remove the bolt and crank position sensor.

Scheme 467

Scheme 467: INSPECTION [08/2013 - ]
Scheme 467: INSPECTION [08/2013 - ]
  1. INSPECT CRANK POSITION SENSOR Measure the resistance according to the value(s) in the table below. TEXT IN ILLUSTRATION *1 Component without harness connected (Crank Position Sensor) Standard Resistance Temperature Specified Condition Cold 1630 to 2740 ohms Hot 2065 to 3225 ohms HINT: "Cold" and "Hot" mean the temperature of the coils themselves. "Cold" is from -10 to 50°C (14 to 122 °F) and "Hot" is from 50 to 100°C (122 to 212°F). If the resistance is not as specified, replace the crank position sensor.

Scheme 468

Scheme 468: INSTALLATION [08/2013 - ]
Scheme 468: INSTALLATION [08/2013 - ]
  1. INSTALL CRANK POSITION SENSOR Apply a light coat of engine oil to the O-ring on the crank position sensor. TEXT IN ILLUSTRATION *1 O-ring Install the crank position sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the crank position sensor connector.
  2. INSTALL COMPRESSOR AND MAGNETIC CLUTCH Install the compressor and magnetic clutch. Refer to «INSTALLATION [08/2013 - ]»(ref-649416-S16582974582014081400000) .

Scheme 469

Scheme 469: ILLUSTRATION
Scheme 469: ILLUSTRATION

Scheme 470

Scheme 470: REMOVAL [08/2013 - ]
Scheme 470: REMOVAL [08/2013 - ]

Scheme 471

Scheme 471
Scheme 471

Scheme 472

Scheme 472
Scheme 472

Scheme 473

Scheme 473
Scheme 473
  1. REMOVE NO. 1 ENGINE UNDER COVER
  2. REMOVE NO. 2 ENGINE UNDER COVER
  3. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT [08/2013 - ] - Step 4»(ref-649405-S41031298852014081400000)
  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Remove the windshield wiper motor and link assembly. Refer to «REMOVAL [08/2013 - ]»(ref-649436-S28303604982014081400000) .
  5. REMOVE COWL TOP PANEL OUTER SUB-ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 10»(ref-649437-S21602114892014081400000)
  6. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL [08/2013 - ] - Step 17»(ref-649401-S06012103622014081400000)
  7. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 18»(ref-649401-S06012103622014081400000)
  8. REMOVE AIR CLEANER CAP WITH HOSE See step 5
  9. REMOVE INTAKE AIR SURGE TANK ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 16»(ref-649448-S25331824992014081400000)
  10. REMOVE NO. 1 SURGE TANK STAY . Refer to «REMOVAL [08/2013 - ] - Step 4»(ref-649401-S03092864092014081400000)
  11. REMOVE IGNITION COIL ASSEMBLY Disconnect the 3 wire harness clamps. Disconnect the 6 ignition coil connectors. Remove the 6 bolts and 6 ignition coils.
  12. REMOVE SPARK PLUG Remove the 6 spark plugs.

Scheme 474

Scheme 474: INSTALLATION [08/2013 - ]
Scheme 474: INSTALLATION [08/2013 - ]
  1. INSTALL SPARK PLUG Install the 6 spark plugs. Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
  2. INSTALL IGNITION COIL ASSEMBLY Install the 6 ignition coils with the 6 bolts. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the 6 ignition coil connectors. Connect the 3 wire harness clamps.
  3. INSTALL NO. 1 SURGE TANK STAY . Refer to «INSTALLATION [08/2013 - ] - Step 20»(ref-649401-S38817426552014081400000)
  4. INSTALL INTAKE AIR SURGE TANK ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 5»(ref-649448-S36784915112014081400000)
  5. INSTALL AIR CLEANER CAP WITH HOSE See step 2
  6. ADD ENGINE COOLANT . Refer to «REPLACEMENT [08/2013 - ] - Step 5»(ref-649405-S41031298852014081400000)
  7. INSPECT FOR ENGINE COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION [08/2013 - ] - Step 1»(ref-649452-S32426690902014081400000)
  8. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 101»(ref-649401-S12260941072014081400000)
  9. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION [08/2013 - ] - Step 102»(ref-649401-S12260941072014081400000)
  10. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 12»(ref-649437-S00098072602014081400000)
  11. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Install the windshield wiper motor and link assembly. Refer to «INSTALLATION [08/2013 - ]»(ref-649436-S08297932152014081400000) .
  12. INSTALL NO. 2 ENGINE UNDER COVER
  13. INSTALL NO. 1 ENGINE UNDER COVER

Scheme 475

Scheme 475: ILLUSTRATION
Scheme 475: ILLUSTRATION

Scheme 476

Scheme 476: ILLUSTRATION
Scheme 476: ILLUSTRATION

Scheme 477

Scheme 477: REMOVAL [08/2013 - ]
Scheme 477: REMOVAL [08/2013 - ]
  1. REMOVE NO. 1 ENGINE UNDER COVER
  2. REMOVE NO. 2 ENGINE UNDER COVER
  3. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT [08/2013 - ] - Step 4»(ref-649405-S41031298852014081400000)
  4. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 18»(ref-649401-S06012103622014081400000)
  5. REMOVE AIR CLEANER CAP WITH HOSE See step 5
  6. REMOVE AIR CLEANER CASE . Refer to «REMOVAL [08/2013 - ] - Step 21»(ref-649401-S06012103622014081400000)
  7. REMOVE ENGINE COOLANT TEMPERATURE SENSOR Disconnect the engine coolant temperature sensor connector. Remove the engine coolant temperature sensor and gasket.

Scheme 478

Scheme 478: INSPECTION [08/2013 - ]
Scheme 478: INSPECTION [08/2013 - ]
  1. INSPECT ENGINE COOLANT TEMPERATURE SENSOR Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 1 (E2) - 2 (THW) 20°C (68°F) 2.32 to 2.59 kohms 1 (E2) - 2 (THW) 80°C (176°F) 0.310 to 0.326 kohms NOTE: If checking the sensor in water, be careful not to allow water to contact the terminals. After checking, wipe the water off the sensor. If the result is not as specified, replace the engine coolant temperature sensor.
  1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR Install a new gasket onto the engine coolant temperature sensor. Install the engine coolant temperature sensor. Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) Connect the engine coolant temperature sensor connector.
  2. INSTALL AIR CLEANER CASE . Refer to «INSTALLATION [08/2013 - ] - Step 72»(ref-649401-S12260941072014081400000)
  3. INSTALL AIR CLEANER CAP WITH HOSE See step 2
  4. ADD ENGINE COOLANT . Refer to «REPLACEMENT [08/2013 - ] - Step 5»(ref-649405-S41031298852014081400000)
  5. INSPECT FOR COOLANT LEAK . Refer to «ON-VEHICLE INSPECTION [08/2013 - ] - Step 1»(ref-649452-S32426690902014081400000)
  6. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 101»(ref-649401-S12260941072014081400000)
  7. INSTALL NO. 2 ENGINE UNDER COVER
  8. INSTALL NO. 1 ENGINE UNDER COVER

Scheme 479

Scheme 479: ILLUSTRATION
Scheme 479: ILLUSTRATION

Scheme 480

Scheme 480: REMOVAL [08/2013 - ]
Scheme 480: REMOVAL [08/2013 - ]
  1. REMOVE INTAKE MANIFOLD Remove the intake manifold. Refer to «REMOVAL [08/2013 - ]»(ref-649448-S18963535662014081400000) .
  2. REMOVE KNOCK CONTROL SENSOR Disconnect the 2 knock control sensor connectors. Remove the 2 bolts and 2 knock control sensors.

Scheme 481

Scheme 481: INSPECTION [08/2013 - ]
Scheme 481: INSPECTION [08/2013 - ]
  1. INSPECT KNOCK CONTROL SENSOR Measure the resistance according to the value(s) in the table below. TEXT IN ILLUSTRATION *1 Component without harness connected (Knock Control Sensor) Standard Resistance Tester Connection Condition Specified Condition 1 (Ground) - 2 (Output) 20°C (68°F) 120 to 280 kohms If the result is not as specified, replace the knock control sensor.

Scheme 482

Scheme 482: INSTALLATION [08/2013 - ]
Scheme 482: INSTALLATION [08/2013 - ]
  1. INSTALL KNOCK CONTROL SENSOR Install the 2 knock control sensors with the 2 bolts as shown in the illustration. Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) NOTE: Make sure that each knock control sensor is in the correct position. Connect the 2 knock control sensor connectors.
  2. INSTALL INTAKE MANIFOLD Install the intake manifold. Refer to «INSTALLATION [08/2013 - ]»(ref-649448-S34118078742014081400000) .

Scheme 483

Scheme 483: ILLUSTRATION
Scheme 483: ILLUSTRATION

Scheme 484

Scheme 484: ILLUSTRATION
Scheme 484: ILLUSTRATION

Scheme 485

Scheme 485: ILLUSTRATION
Scheme 485: ILLUSTRATION

Scheme 486

Scheme 486: REMOVAL [08/2013 - ]
Scheme 486: REMOVAL [08/2013 - ]

Scheme 487

Scheme 487
Scheme 487

Scheme 488

Scheme 488
Scheme 488
  1. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL [08/2013 - ] - Step 17»(ref-649401-S06012103622014081400000)
  2. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 18»(ref-649401-S06012103622014081400000)
  3. REMOVE AIR FUEL RATIO SENSOR NO. 2 (for Bank 2 Sensor 1) Disconnect the air fuel ratio sensor connector, and separate the wire harness clamp. Using SST, remove the air fuel ratio sensor from the exhaust manifold LH. SST: 09224-00010
  4. REMOVE FRONT DOOR SCUFF PLATE LH . Refer to «REMOVAL [08/2013 - ] - Step 1»(ref-649453-S18152007152014081400000)
  5. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH . Refer to «REMOVAL [08/2013 - ] - Step 2»(ref-649453-S18152007152014081400000)
  6. REMOVE NO. 3 FRONT EXHAUST PIPE SUB-ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 8»(ref-649448-S02691602012014081400000)
  7. REMOVE MANIFOLD STAY . Refer to «REMOVAL [08/2013 - ] - Step 9»(ref-649448-S02691602012014081400000)
  8. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH . Refer to «REMOVAL [08/2013 - ] - Step 10»(ref-649448-S02691602012014081400000)
  9. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) Using SST, remove the air fuel ratio sensor from the exhaust manifold RH. SST: 09224-00010

Scheme 489

Scheme 489: INSPECTION [08/2013 - ]
Scheme 489: INSPECTION [08/2013 - ]

Scheme 490

Scheme 490
Scheme 490
  1. INSPECT AIR FUEL RATIO SENSOR (for Bank 1) Measure the resistance according to the value(s) in the table below. TEXT IN ILLUSTRATION *a Component without harness connected (Air Fuel Ratio Sensor) Standard Resistance Tester Connection Condition Specified Condition 1 (HA1A) - 2 (+B) 20°C (68°F) 1.6 to 3.2 ohms 1 (HA1A) - 4 (A1A-) - 10 kohms or higher If the result is not as specified, replace the air fuel ratio sensor.
  2. INSPECT AIR FUEL RATIO SENSOR (for Bank 2) Measure the resistance according to the value(s) in the table below. TEXT IN ILLUSTRATION *a Component without harness connected (Air Fuel Ratio Sensor) Standard Resistance Tester Connection Condition Specified Condition 1 (HA2A) - 2 (+B) 20°C (68°F) 1.6 to 3.2 ohms 1 (HA2A) - 4 (A2A-) - 10 kohms or higher If the result is not as specified, replace the air fuel ratio sensor.

Scheme 491

Scheme 491: INSTALLATION [08/2013 - ]
Scheme 491: INSTALLATION [08/2013 - ]

Scheme 492

Scheme 492
Scheme 492
  1. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) Using SST, install the air fuel ratio sensor to the exhaust manifold RH. TEXT IN ILLUSTRATION *1 Fulcrum Length 30 mm *2 Fulcrum Length 300 mm SST: 09224-00010 without SST Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf) with SST Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) NOTE: The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.). The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 300 mm (11.81 in.). Refer to «PRECAUTION [08/2013 - ]»(ref-649249-S17711615832014081400000) . The "with SST" torque value is effective when SST is parallel to the torque wrench. Connect the air fuel ratio sensor connector.
  2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH . Refer to «INSTALLATION [08/2013 - ] - Step 10»(ref-649448-S33615325422014081400000)
  3. INSTALL MANIFOLD STAY . Refer to «INSTALLATION [08/2013 - ] - Step 11»(ref-649448-S33615325422014081400000)
  4. INSTALL NO. 3 FRONT EXHAUST PIPE SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 12»(ref-649448-S33615325422014081400000)
  5. INSTALL AIR FUEL RATIO SENSOR NO. 2 (for Bank 2 Sensor 1) Using SST, install the air fuel ratio sensor to the exhaust manifold LH. TEXT IN ILLUSTRATION *1 Fulcrum Length 30 mm *2 Fulcrum Length 300 mm SST: 09224-00010 without SST Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf) with SST Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) NOTE: The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.). The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 300 mm (11.81 in.). Refer to «PRECAUTION [08/2013 - ]»(ref-649249-S17711615832014081400000) . The "with SST" torque value is effective when SST is parallel to the torque wrench. Connect the air fuel ratio sensor connector. Install the wire harness clamp.
  6. INSPECT FOR EXHAUST GAS LEAK
  7. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 101»(ref-649401-S12260941072014081400000)
  8. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION [08/2013 - ] - Step 102»(ref-649401-S12260941072014081400000)
  9. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH . Refer to «INSTALLATION [08/2013 - ] - Step 53»(ref-649453-S16399055422014081400000)
  10. INSTALL FRONT DOOR SCUFF PLATE LH . Refer to «INSTALLATION [08/2013 - ] - Step 54»(ref-649453-S16399055422014081400000)

Scheme 493

Scheme 493: ILLUSTRATION
Scheme 493: ILLUSTRATION

Scheme 494

Scheme 494: ILLUSTRATION
Scheme 494: ILLUSTRATION

Scheme 495

Scheme 495: REMOVAL [08/2013 - ]
Scheme 495: REMOVAL [08/2013 - ]

Scheme 496

Scheme 496
Scheme 496
  1. REMOVE NO. 1 ENGINE UNDER COVER
  2. REMOVE NO. 2 ENGINE UNDER COVER
  3. REMOVE FRONT DOOR SCUFF PLATE LH . Refer to «REMOVAL [08/2013 - ] - Step 1»(ref-649453-S18152007152014081400000)
  4. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH . Refer to «REMOVAL [08/2013 - ] - Step 2»(ref-649453-S18152007152014081400000)
  5. REMOVE NO. 3 FRONT EXHAUST PIPE SUB-ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 8»(ref-649448-S02691602012014081400000)
  6. REMOVE OXYGEN SENSOR (for Bank 1 Sensor 2) Using SST, remove the oxygen sensor from the No. 3 front exhaust pipe sub-assembly. SST: 09224-00010
  7. REMOVE FRONT EXHAUST PIPE ASSEMBLY . Refer to «REMOVAL [08/2013 - ] - Step 10»(ref-649448-S26570740352014081400000)
  8. REMOVE NO. 2 OXYGEN SENSOR (for Bank 2 Sensor 2) Using SST, remove the No. 2 oxygen sensor from the front exhaust pipe assembly. SST: 09224-00010

Scheme 497

Scheme 497: INSPECTION [08/2013 - ]
Scheme 497: INSPECTION [08/2013 - ]

Scheme 498

Scheme 498
Scheme 498
  1. INSPECT OXYGEN SENSOR (for Bank 1 Sensor 2) Measure the resistance according to the value(s) in the table below. TEXT IN ILLUSTRATION *a Component without harness connected (Heated Oxygen Sensor) Standard Resistance Tester Connection Condition Specified Condition 2 (HT1B) - 1 (+B) 20°C (68°F) 11 to 16 ohms 2 (HT1B) - 3 (E2) - 10 kohms or higher If the resistance is not as specified, replace the oxygen sensor.
  2. INSPECT NO. 2 OXYGEN SENSOR (for Bank 2 Sensor 2) Measure the resistance according to the value(s) in the table below. TEXT IN ILLUSTRATION *a Component without harness connected (Heated Oxygen Sensor) Standard Resistance Tester Connection Condition Specified Condition 1 (HT2B) - 2 (+B) 20°C (68°F) 11 to 16 ohms 1 (HT2B) - 4 (E2) - 10 kohms or higher If the resistance is not as specified, replace the No. 2 oxygen sensor.

Scheme 499

Scheme 499: INSTALLATION [08/2013 - ]
Scheme 499: INSTALLATION [08/2013 - ]

Scheme 500

Scheme 500
Scheme 500
  1. INSTALL NO. 2 OXYGEN SENSOR (for Bank 2 Sensor 2) Using SST, install the No. 2 oxygen sensor to the front exhaust pipe assembly. TEXT IN ILLUSTRATION *1 Fulcrum Length 30 mm *2 Fulcrum Length 300 mm SST: 09224-00010 without SST Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf) with SST Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) NOTE: The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.). The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 300 mm (11.81 in.). Refer to «PRECAUTION [08/2013 - ]»(ref-649249-S17711615832014081400000) . The "with SST" torque value is effective when SST is parallel to the torque wrench.
  2. INSTALL FRONT EXHAUST PIPE ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 2»(ref-649448-S10628900432014081400000)
  3. INSTALL OXYGEN SENSOR (for Bank 1 Sensor 2) Using SST, install the oxygen sensor to the center exhaust pipe assembly. TEXT IN ILLUSTRATION *1 Fulcrum Length 30 mm *2 Fulcrum Length 300 mm SST: 09224-00010 without SST Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf) with SST Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) NOTE: The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.). The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 300 mm (11.81 in.). Refer to «PRECAUTION [08/2013 - ]»(ref-649249-S17711615832014081400000) . The "with SST" torque value is effective when SST is parallel to the torque wrench.
  4. INSTALL NO. 3 FRONT EXHAUST PIPE SUB-ASSEMBLY . Refer to «INSTALLATION [08/2013 - ] - Step 12»(ref-649448-S33615325422014081400000)
  5. INSPECT FOR EXHAUST GAS LEAK
  6. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH . Refer to «INSTALLATION [08/2013 - ] - Step 53»(ref-649453-S16399055422014081400000)
  7. INSTALL FRONT DOOR SCUFF PLATE LH . Refer to «INSTALLATION [08/2013 - ] - Step 54»(ref-649453-S16399055422014081400000)
  8. INSTALL NO. 1 ENGINE UNDER COVER
  9. INSTALL NO. 2 ENGINE UNDER COVER

Scheme 501

Scheme 501: ON-VEHICLE INSPECTION [08/2013 - ]
Scheme 501: ON-VEHICLE INSPECTION [08/2013 - ]
  1. INSPECT IG2 RELAY Remove the IG2 relay from the relay block. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 3 - 5 No battery voltage is applied across terminals 1 and 2 10 kohms or higher 3 - 5 Battery voltage is applied across terminals 1 and 2 Below 1 ohms If the result is not as specified, replace the relay.

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