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Engine - Repair (2.0L & 2.3L): Specifications Saab 9-3 I

Mechanical ~106 words

Crankcase Capacity

Oil capacity, including filter, is 4.1 qts. (4L) for 9-3 2.0L and 2.3L engines. Oil capacity, including filter, is 5.1 qts. (4.7L) for 9-5 2.3L engine.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Camshaft Bearing Cap Bolt11 (15)
Camshaft Sprocket Bolt48 (65)
Crankshaft Pulley Bolt130 (175)
Cylinder Head Bolt (1)
Step 144 (60)
Step 259 (80)
Step 3(2)
Exhaust Manifold Bolt19 (26)
Flywheel Bolt59 (80)
Intake Manifold Bolt16 (22)
Knock Sensor15 (20)
Main Bearing Cap Bolt(3) 15 (20)
Oil Pan Bolt15 (20)
Rod Bearing Bolt(3) 16 (20)
Thermostat Housing Bolt16 (22)
Timing Chain Cover Bolt16 (22)
Timing Chain Tensioner Bolt48 (65)
Water Pump Bolt15 (20)
INCH Lbs. (N.m)
Belt Tensioner Pulley71 (8)
Oil Pump Bolt71 (8)
(1) Tighten in sequence. (Схема №1) (2) Tighten bolts an additional 90 degrees. (3) Tighten bolts an additional 70 degrees.
(1)Tighten in sequence. (Схема №1)
(2)Tighten bolts an additional 90 degrees.
(3)Tighten bolts an additional 70 degrees.

TORQUE SPECIFICATIONS

GENERAL SPECIFICATIONS

ApplicationSpecification
2.0L
Displacement121 Cu. In. (2.0L)
Bore3.54" (90.0 mm)
Stroke3.07" (78.0 mm)
Compression Ratio9.0:1
Fuel SystemSFI
2.3L
Displacement140 Cu. In. (2.3L)
Bore3.54" (90.0 mm)
Stroke3.54" (90.0 mm)
Compression Ratio
Non-Turbo9.0:1
Turbo8.5:1
Fuel SystemSFI

GENERAL SPECIFICATIONS

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play.003-.013 (.08-.34)
Runout.004 (.10)
Main Bearing
Journal Diameter2.2827-2.2835 (57.980-58.000)
Journal Out-of-Round.0002 (.005)
Journal Taper.0002 (.005)
Oil Clearance.0005-.0024 (.014-.061)
Connecting Rod Bearings
Journal Diameter2.046-2.047 (51.97-52.00)
Oil Clearance.0007-.0026 (.020-.068)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter
Pin Bore.9451-.9453 (24.006-24.011)
Crankpin Bore2.2047-2.2055 (56.000-56.020)
Length
2.0L6.25 (159)
2.3L6.02 (153)
Maximum Bend(1)
Maximum Twist(1)
Side Play(1)
(1) Information is not available from manufacturer.
(1)Information is not available from manufacturer.

CONNECTING RODS

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.0012-.0027 (.031-.069)
Diameter3.542 (89.97)
Pins
Diameter.9447-.9449 (23.995-24.000)
Piston Fit(1) .0004-.0008 (.012-.021)
Rod Fit(1) .0004-.0008 (.012-.021)
Rings
No. 1 & 2
End Gap.012-.019 (.30-.50)
Side Clearance.002-.003 (.05-.08)
No. 3 (Oil)
End Gap.010-.040 (.26-1.02)
Side Clearance(2)
(1) Sliding fit under gentle thumb pressure. (2) Information is not available from manufacturer.
(1)Sliding fit under gentle thumb pressure.
(2)Information is not available from manufacturer.

PISTONS, PINS & RINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter3.543-3.544 (90.00-90.04)
Maximum Taper(1)
Maximum Out-Of-Round(1)
(1) Information is not available from manufacturer.
(1)Information is not available from manufacturer.

CYLINDER BLOCK

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Intake Valves
Face Angle45 Degrees
Head Diameter1.29" (33 mm)
Minimum Margin(1)
Minimum Refinish Length(1)
Stem Diameter.195" (4.97 mm)
Valve Tip Maximum Refinish(1)
Exhaust Valves
Face Angle45 Degrees
Head Diameter1.14" (29 mm)
Minimum Margin(1)
Minimum Refinish Length(1)
Stem Diameter.195" (4.97 mm)
Valve Tip Maximum Refinish(1)
Valve Springs
Free Length2.24-2.36" (57.1-60.1 mm)
Installed Height1.46" (37.0 mm)
Out-Of-Square(1)
Lbs. @ In. (kg @ mm)
Pressure(1)
(1) Information is not available from manufacturer.
(1)Information is not available from manufacturer.

VALVES & VALVE SPRINGS

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Cylinder Head Height (Minimum)5.48-5.49" (139.4-139.6 mm)
Maximum Warpage5.47" (139)
Valve Seats
Intake Valve
Seat Angle45 Degrees
Seat Width.039" (1.0 mm)
Maximum Seat Runout(1)
Seat Bore Diameter(1)
Exhaust Valve
Seat Angle45 Degrees
Seat Width.06" (1.5 mm)
Maximum Seat Runout(1)
Seat Bore Diameter(1)
Valve Guides
Intake Valve
Valve Guide Bore I.D..4724-.4731" (12.000-12.018 mm)
Valve Guide I.D.(1)
Valve Guide Installed Height(1)
Valve Stem-to-Guide Oil Clearance.019" (.50 mm)
Exhaust Valve
Valve Guide Bore I.D..4724-.4731" (12.000-12.018 mm)
Valve Guide I.D.(1)
Valve Guide Installed Height(1)
Valve Stem-to-Guide Oil Clearance.019" (.50 mm)
(1) Information is not available from manufacturer.
(1)Information is not available from manufacturer.

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter(1)
End Play.003-.014 (.08-.36)
Journal Diameter1.1387-1.1392 (28.923-28.936)
Journal Runout(1)
Lobe Height(1)
Oil Clearance(1)
Lobe Lift(1)
(1) Information is not available from manufacturer.
(1)Information is not available from manufacturer.

CAMSHAFT

BALANCE SHAFTS SPECIFICATIONS

ApplicationIn. (mm)
Journal Diameter
Larger Outer1.570-1.571 (39.89-39.90)
Smaller Inner.785-.786 (19.94-19.96)
Bearing Diameter
Larger Outer1.574-1.577 (39.988-40.043)
Smaller Inner.7874-.7881 (20.00-20.02)
Oil Clearance
Larger Outer.003-.006 (.080-.151)
Smaller Inner.0016-.0029 (.040-.074)
End Play.0023-.0181 (.060-.460)

BALANCE SHAFTS

VALVE LIFTERS SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter1.2992-1.2998 (33.000-33.016)
Lifter Diameter1.2976-1.2982 (32.959-32.975)
Oil Clearance(1)
(1) Information is not available from manufacturer.
(1)Information is not available from manufacturer.

VALVE LIFTERS

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