How to Replace the Glow Plug Opel Vivaro A

Remove

1. 1. Disconnect hose (1) from oil filler on air cleaner assembly, then move to one side • Release clip (2)

2. 2. Disconnect hose (2) from mass air flow meter (1) • Release clip
3. 3. Disconnect harness connector (3) from mass air flow meter

4. 4. Release air intake duct (1) from air cleaner assembly (2) • Release 2x clip

5. 5. Remove air cleaner assembly from support frame • Pull off from 4x locating peg (1)

6. 6. For M9R 780, M9R 782, M9R 784, M9R 786 or M9R 788 engine, release charge pressure sensor and base adapter (2) from support frame (1) • Pull off
7. 7. For M9R 780, M9R 782, M9R 784, M9R 786 or M9R 788 engine, release harness for charge pressure sensor from support frame (1) • Release clip (3)

8. 8. Release fuel pipe (2) from support frame (1) • Release 2x clip

9. 9. Release harness (1) for mass air flow meter from support frame (2) • Release clip (3)

10. 10. Release harness for coolant heater assembly (if installed) from support frame • Release clip (2)
11. 11. Release bracket with coolant heater assembly (1) (if installed) from support frame • Remove bolt (3)

12. 12. Remove support frame (1) from engine compartment • Remove 2x nut (2), 2x bolt (3)
13. 13. Release fluid reservoir for power steering from upper front panel • Release clip, then pull upwards

14. 14. For M9R 630 engine, remove intercooler pipe (1) from vehicle • Release 2x clip (2)

15. 15. For M9R 780, M9R 782, M9R 784, M9R 786 or M9R 788 engine, remove intercooler pipe (1) from vehicle • Release 3x clip (2) • Disconnect harness connector (3)

16. 16. Disconnect harness connector (1) from glow plug • Pull off
17. 17. Remove glow plug (2) from cylinder head

Install

Important. The new glow plug is only available with the lower voltage rating, as signified by the colour (white) of the ring (2). The glow plug with the higher voltage rating, as signified by the colour (black) of the ring is no longer available – see “Technical Data” .

18. 18. Install new glow plug (3) 18 Nm to cylinder head
19. 19. Connect harness connector (1) to glow plug • Push on

20. 20. For M9R 630 engine, install intercooler pipe (1) to vehicle • Secure 2x clip (2)

21. 21. For M9R 780, M9R 782, M9R 784, M9R 786 or M9R 788 engine, install intercooler pipe (1) to vehicle • Secure 3x clip (2) • Connect harness connector (3)

22. 22. Secure fluid reservoir for power steering to upper front panel • Secure to clip

23. 23. Install support frame (1) to engine compartment • Install 2x nut (2), 2x bolt (3) 8 Nm
24. 24. Secure bracket with coolant heater assembly (1) (if installed) to support frame • Install bolt (3)
25. 25. Secure harness for coolant heater assembly (if installed) to support frame • Secure clip (2)

26. 26. Secure harness (1) for mass air flow meter to support frame (2) • Secure clip (3)

27. 27. Secure fuel pipe (2) to support frame (1) • Secure 2x clip

28. 28. For M9R 780, M9R 782, M9R 784, M9R 786 or M9R 788 engine, secure harness for charge pressure sensor to support frame (1) • Secure clip (3)
29. 29. For M9R 780, M9R 782, M9R 784, M9R 786 or M9R 788 engine, secure charge pressure sensor and base adapter (2) to support frame • Push on

30. 30. Install air cleaner assembly to support frame • Push on to 4x locating peg (1)

31. 31. Install air intake duct (1) to air cleaner assembly (2) • Secure 2x clip

32. 32. Connect harness connector (3) to mass air flow meter
33. 33. Connect hose (2) to mass air flow meter (1) • Secure clip

34. 34. Connect hose (1) to oil filler on air cleaner assembly • Secure clip (2)