Remove
- 1. Remove battery from vehicle • Disconnect battery negative lead (3) – Release nut • Disconnect battery positive lead – Release cover (1) – Release nut (2) • Remove bracket from battery tray – Remove bolt (4)
Important. Do not remove cap from radiator when hot
- 2. Remove pressure cap from coolant compensation tank
- 3. Disconnect lower coolant hose (3) from coolant expansion tank • Release clip • Install 2x new blanking plug
- 4. Disconnect 2x coolant hose (2) from coolant expansion tank • Release 2x clip • Release coolant hose from clip • Install 4x new blanking plug
- 5. Remove coolant expansion tank (1) from vehicle • Slide off
- 6. Drain coolant from expansion tank • Place collecting container below • Open radiator drain cock and allow coolant fluid to drain from radiator valve • Close radiator drain cock • Remove collecting container
Install
Important. Only use coolant approved by the manufacturer and ensure a concentration of 50% water and 50% anti-freeze.
- 7. Install new coolant expansion tank (1) to vehicle • Slide on
- 8. Connect 2x coolant hose (2) to coolant expansion tank • Remove 4x blanking plug • Secure 2x clip
- 9. Connect lower coolant hose (3) to coolant expansion tank • Remove 2x blanking plug • Secure clip
- 10. Fill cooling system to maximum level of coolant compensation tank
- 11. Install pressure cap to coolant compensation tank
- 12. Install bracket to battery tray • Install bolt (4) • Connect battery positive lead – Secure nut (2) – Secure cover (1)
- 13. Install battery to vehicle • Connect battery negative lead (3) – Secure nut 11 Nm
- 14. Program all volatile memories – see operation “Program Volatile Memories”