Contents Wiring diagrams Section: Engine Cooling All sections

Water Pump Pulley Replacement Opel Agila B

Engine Cooling ~265 words

Remove

  1. 1. Release pulley (1) from water pump • Release 4x bolt (2); do not remove at this stage
  1. 2. Raise vehicle
  2. 3. Remove splash shield, right side • Remove 2x bolt (1) • Remove 4x clip (2)
  1. 4. For vehicles with air conditioning, remove compressor ribbed V-belt • Release bolt (1) • Rotate bolt (2) anti-clockwise until tension is released, then remove ribbed V-belt
  1. 5. Remove ribbed V-belt • Release 2x bolt (1, 2) • Rotate bolt (3) anti-clockwise until tension is released, then remove ribbed V-belt
  1. 6. Lower vehicle
  2. 7. Remove pulley (1) from water pump • Remove 4x bolt (2)

Install

  1. 8. Install new pulley (1) to water pump • Install 4x bolt (2); do not tighten at this stage
  1. 9. Raise vehicle
  2. 10. Install ribbed V-belt • Rotate bolt (3) clockwise until deflection of belt when thumb pressure applied is 4.0 mm - 4.5 mm at position arrowed • Secure bolt (1) 25 Nm • Secure bolt (2) 50 Nm

Note. If new belt is installed, deflection is 3.0 mm - 3.5 mm .

  1. 11. For vehicles with air conditioning, install compressor ribbed V-belt • Rotate bolt (2) clockwise until deflection of belt when thumb pressure applied is 7.0 mm - 8.0 mm at position arrowed • Secure bolt (1)

Note. If new belt is installed, deflection is 6.0 mm - 7.0 mm .

  1. 12. Install splash shield, right side • Install 4x clip (2) • Install 2x bolt (1)
  1. 13. Lower vehicle
  2. 14. Secure pulley (1) to water pump • Secure 4x bolt (2) 11 Nm