Coolant Pipe Replacement — Opel Agila B (2008-2011)

Coolant Pipe Replacement Opel Agila B

Engine Cooling 2 illustrations ~495 words

Important. Observe the relevant environmental regulations when disposing of used coolant.

4. Drain cooling system • Place collecting container below • Open radiator drain plug • Allow coolant to drain into collecting container • Close radiator drain plug • Remove collecting container
5. Lower vehicle
6. Disconnect harness connector (3) from mass air flow meter (5)
7. Release cover (2) from air cleaner assembly • Release 4x screw
8. Remove air cleaner element from air cleaner assembly
9. Release coolant hose (1) from air cleaner assembly • Release clip
10. Release harness for mass air flow meter from air cleaner assembly • Release clip
11. Remove air cleaner assembly from battery tray and upper front body panel • Remove 2x bolt (4) • Pull up to release 2x locator from battery tray

12. Remove hose (1) from turbocharger and coolant pipe • Release 3x clip • Release engine harness from hose – Release from clip • Release vacuum hose for wastegate actuator from hose – Release from clip

13. Remove coolant pipe from engine • Disconnect 3x coolant hose from coolant pipe – Release 3x clip (2) • Release engine harness from coolant pipe – Release clip (3) • Remove 3x bolt (1)

14. Install new coolant pipe to engine • Install 3x bolt (1) • Connect 3x coolant hose to coolant pipe – Secure 3x clip (2) • Secure engine harness to coolant pipe – Secure clip (3)

15. Install hose (1) to turbocharger and coolant pipe • Secure 3x clip • Secure vacuum hose for wastegate actuator to hose – Secure to clip • Secure engine harness to hose – Secure to clip

16. Install air cleaner assembly to battery tray and upper front body panel • Push down to secure 2x locator to battery tray • Install 2x bolt (4)
17. Secure harness for mass air flow meter to air cleaner assembly • Secure clip
18. Secure coolant hose (1) to air cleaner assembly • Secure clip
19. Install air cleaner element to air cleaner assembly

Note. Before installing the air cleaner element, remove all debris from the air cleaner assembly.

Important. Only use coolant approved by the manufacturer and ensure a concentration of 50% water and 50% anti-freeze.

22. Fill coolant expansion tank with new coolant fluid up to maximum level mark
23. Install cap to coolant expansion tank
24. Connect battery negative lead • Secure nut 11 Nm
25. Program all volatile memories – see operation “Program Volatile Memories”
26. Start engine and allow it to run at idle speed until thermostat opens • Switch off engine

Note. Cooling system bleeds itself automatically during the warm-up phase.

Coolant Pipe Replacement Opel Agila B