Contents Section: Testing & Diagnostics All sections

Engine Control System - 5.0L: Other Hyundai Genesis I рестайлинг

Testing & Diagnostics 20 illustrations ~1048 words

OBD-II system readiness tests

  1. Catalyst monitoring The catalyst efficiency monitor is a self-test strategy within the ECM or PCM that uses the downstream Heated Oxygen Sensor (HO2S) to determine when a catalyst has fallen below the minimum level of effectiveness in its ability to control exhaust emission.
  2. Misfire monitoring Misfire is defined as the lack of proper combustion in the cylinder due to the absence of spark, poor fuel metering, or poor compression. Any combustion that does not occur within the cylinder at the proper time is also a misfire. The misfire detection monitor detects fuel, ignition or mechanically induced misfires. The intent is to protect the catalyst from permanent damage and to alert the customer of an emission failure or an inspection maintenance failure by illuminating the MIL. When a misfire is detected, special software called freeze frame data is enabled. The freeze frame data captures the operational state of the vehicle when a fault is detected from misfire detection monitor strategy.
  3. Fuel system monitoring The fuel system monitor is a self-test strategy within the ECM or PCM that monitors the adaptive fuel table The fuel control system uses the adaptive fuel table to compensate for normal variability of the fuel system components caused by wear or aging. During normal vehicle operation, if the fuel system appears biased lean or rich, the adaptive value table will shift the fuel delivery calculations to remove bias.
  4. Engine cooling system monitoring The cooling system monitoring is a self-test strategy within the ECM or PCM that monitors ECTS (Engine Coolant Temperature Sensor) and thermostat about circuit continuity, output range, rationality faults.
  5. O2 sensor monitoring OBD-II regulations require monitoring of the upstream Heated O2 Sensor (H2OS) to detect if the deterioration of the sensor has exceeded thresholds. An additional HO2S is located downstream of the Warm-Up Three Way Catalytic Converter (WU-TWC) to determine the efficiency of the catalyst. Although the downstream H2OS is similar to the type used for fuel control, it functions differently. The downstream HO2S is monitored to determine if a voltage is generated. That voltage is compared to a calibrated acceptable range.
  6. Evaporative emission system monitoring The EVAP. monitoring is a self-test strategy within the ECM or PCM that tests the integrity of the EVAP. system. The complete evaporative system detects a leak or leaks that cumulatively are greater than or equal to a leak caused by a 0.040 inch and 0.020 inch diameter orifice.
  7. Air conditioning system monitoring The A/C system monitoring is a self-test strategy within the ECM or PCM that monitors malfunction of all A/C system components at A/C ON.
  8. Comprehensive components monitoring The comprehensive components monitoring is a self-test strategy within the ECM or PCM that detects fault of any electronic powertrain components or system that provides input to the ECM or PCM and is not exclusively an input to any other OBD-II monitor.
  9. A/C system component monitoring Requirement: If a vehicle incorporates an engine control strategy that alters off idle fuel and/or spark control when the A/C system is on, the OBD II system shall monitor all electronic air conditioning system components for malfunctions that cause the system to fail to invoke the alternate control while the A/C system is on or cause the system to invoke the alternate control while the A/C system is off. Additionally, the OBD II system shall monitor for malfunction all electronic air conditioning system components that are used as part of the diagnostic strategy for any other monitored system or component. Implementation plan: No engine control strategy incorporated that alters offidle fuel and/or spark control when A/C system is on. Malfuction of A/C system components is not used as a part of the diagnostic strategy for other monitored system or component.

Scheme 414

Scheme 414: Components Location

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Scheme 415

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Scheme 416

Scheme 417

Scheme 417

Scheme 418

Scheme 418

Scheme 419

Scheme 419

Scheme 420

Scheme 420: ECM Harness Connector

ECM Terminal Function

Pin No.DescriptionConnected to
1Ignition Coil (Cylinder #3) control outputIgnition Coil (Cylinder #3)
2Ignition Coil (Cylinder #6) control outputIgnition Coil (Cylinder #6)
3Engine speed signal outputPower Distribution Module (PDM)
4Injector (Cylinder #2) control outputInjector Driver Box (IDB)
5Injector (Cylinder #1) control outputInjector Driver Box (IDB)
6Fuel Tank Pressure Sensor (FTPS) signal inputFuel Tank Pressure Sensor (FTPS)
7Fuel Level Sensor (FLS) [TOTAL] signal inputFuel Level Sensor (FLS)
8A/C Pressure Transducer (APT) signal inputA/C Pressure Transducer (APT)
9GroundCruise Control Switch
10Sensor groundA/C Pressure Transducer (APT)
11Sensor groundPower Steering Pressure Sensor (PSPS)
12Crankshaft Position Sensor (CKPS) [High] signal inputCrankshaft Position Sensor (CKPS)
13
14Main Relay control outputMain Relay
15Injector (Cylinder #6) control outputInjector Driver Box (IDB)
16Ignition Coil (Cylinder #2) control outputIgnition Coil (Cylinder #2)
17Ignition Coil (Cylinder #4) control outputIgnition Coil (Cylinder #4)
18
19Injector (Cylinder #7) control outputInjector Driver Box (IDB)
20Purge Control Solenoid Valve (PCSV) control outputPurge Control Solenoid Valve (PCSV)
21Canister Close Valve (CCV) control outputCanister Close Valve (CCV)
22Power Steering Pressure Sensor (PSPS) signal inputPower Steering Pressure Sensor (PSPS)
23
24Sensor groundFuel Tank Pressure Sensor (FTPS)
25Sensor groundManifold Absolute Pressure Sensor (MAPS)
26Cruise Control Switch signal inputCruise Control Switch
27Crankshaft Position Sensor (CKPS) [Low] signal inputCrankshaft Position Sensor (CKPS)
28Sensor groundRail Pressure Sensor (RPS)
29Fuel Level Sensor (FLS) [MIDDLE] signal inputFuel Level Sensor (FLS)
30Injector (Cylinder #4) control outputInjector Driver Box (IDB)
31Ignition Coil (Cylinder #5) control outputIgnition Coil (Cylinder #5)
32Ignition Coil (Cylinder #8) control outputIgnition Coil (Cylinder #8)
33Injector (Cylinder #8) control outputInjector Driver Box (IDB)
34CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputCVVT Oil Control Valve (OCV) [Bank 1/Exhaust]
35CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputCVVT Oil Control Valve (OCV) [Bank 1/Intake]
36Immobilizer Lamp control outputImmobilizer Lamp
37
38Fuel Pump Relay control outputFuel Pump Relay
39Manifold Absolute Pressure Sensor (MAPS) signal inputManifold Absolute Pressure Sensor (MAPS)
40
41Sensor groundHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 1]
42
43Sensor groundHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]
442nd CAN [Low]Multi-Purpose Check Connector
45Injector (Cylinder #3) control outputInjector Driver Box (IDB)
46Ignition Coil (Cylinder #1) control outputIgnition Coil (Cylinder #1)
47Ignition Coil (Cylinder #7) control outputIgnition Coil (Cylinder #7)
48ETC Motor [+] control outputETC Motor
49
50ETC Motor [-] control outputETC Motor
51Malfunction Indicator Lamp (MIL) control outputMalfunction Indicator Lamp (MIL)
52
53
54Cooling Fan (PWM) control outputCooling Fan Control Module
55
56Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] signal inputHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 1]
57
58Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] signal inputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]
592nd CAN [High]Multi-Purpose Check Connector
60Injector (Cylinder #5) control outputInjector Driver Box (IDB)

CONNECTOR DESCRIPTION [CTG-AG]

Pin No.DescriptionConnected to
1Ignition Coil groundChassis Ground
2Electronic power groundChassis Ground
3Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 1]
4ECM groundChassis Ground
5Battery power (B+)Main Relay
6Battery power (B+)Main Relay #2
7Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
8LIN (Local Interconnect Network) Serial Bus LineBattery Sensor
9Knock Sensor (KS) [Bank 1/Front] [High] signal inputKnock Sensor (KS) [Bank 1/Front]
10Knock Sensor (KS) [Bank 1/Rear] [High] signal inputKnock Sensor (KS) [Bank 1/Rear]
11Sensor groundThrottle Position Sensor (TPS)
12Sensor groundHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
13Rail Pressure Sensor (RPS) signal inputRail Pressure Sensor (RPS)
14Throttle Position Sensor (TPS) 1 signal inputThrottle Position Sensor (TPS) 1
15Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] signal inputHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 2]
16
17
18
19Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
20
21Start Relay signal inputPower Distribution Module (PDM)
22Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Intake]
23Sensor power (+5V)Manifold Absolute Pressure Sensor (MAPS)
Throttle Position Sensor (TPS) 1, 2
Power Steering Pressure Sensor (PSPS)
24Sensor power (+5V)Accelerator Position Sensor (APS) 1
25Battery power (B+)Ignition Switch
26Alternator Voltage Set pointAlternator
27
28
29
30Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
31Knock Sensor (KS) [Bank 1/Front] [Low] signal inputKnock Sensor (KS) [Bank 1/Front]
32Knock Sensor (KS) [Bank 1/Rear] [Low] signal inputKnock Sensor (KS) [Bank 1/Rear]
33Sensor groundEngine Coolant Temperature Sensor (ECTS)
34
35Intake Air Temperature Sensor (IATS) signal inputIntake Air Temperature Sensor (IATS)
36Engine Coolant Temperature Sensor (ECTS) signal inputEngine Coolant Temperature Sensor (ECTS)
37Acceclerator Position Sensor (APS) 1 signal inputAccelerator Position Sensor (APS) 1
38Throttle Position Sensor (TPS) 2 signal inputThrottle Position Sensor (TPS) 2
39Electric Load signal inputHead Lamp Relay
40Brake Switch 2 signal inputBrake Switch
41Brake Switch 1 signal inputBrake Switch
42
43
44A/C "SELECT" Switch signal inputA/C Control Module
45Sensor power (+5V)Accelerator Position Sensor (APS) 2
A/C Pressure Transducer (APT)
Fuel Tank Pressure Sensor (FTPS)
46Sensor power (+5V)Rail Pressure Sensor (RPS)
47
48Start Relay control outputStart Relay
49Sensor groundCamshaft Position Sensor (CMPS) [Bank 2/Intake]
50Fuel Pump Resister Relay outputFuel Pump Resister Relay
51Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 2]
52Knock Sensor (KS) [Bank 2/Front] [Low] signal inputKnock Sensor (KS) [Bank 2/Front]
53Knock Sensor (KS) [Bank 2/Rear] [Low] signal inputKnock Sensor (KS) [Bank 2/Rear]
54Sensor groundAccelerator Position Sensor (APS) 1
55Sensor groundHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 2]
56
57
58Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] signal inputHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 2]
59Sensor groundCamshaft Position Sensor (CMPS) [Bank 2/Exhaust]
60Fuel supply power #2 [ON] signal outputInjector drive Box (IDB)
61
62Camshaft Position Sensor (CMPS) [Bank 2/Intake] signal inputCamshaft Position Sensor (CMPS) [Bank 2/Intake]
63
64Vehicle speed signal inputESC Control Module
65Sensor power (+5V)Throttle Position Sensor (TPS)
66CAN [Low]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
67Immobilizer communication lineImmobilizer Control Module [Without Button Engine Start System]
Instrument Panel Module [With Button Engine Start System]
68Fuel supply power #1 [ON] signal outputInjector drive Box (IDB)
69Fuel supply power #2 [SEL 1] signal outputInjector drive Box (IDB)
70Fuel supply power #1 [SEL 0] signal outputInjector drive Box (IDB)
71
72
73Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]
74Knock Sensor (KS) [Bank 2/Front] [High] signal inputKnock Sensor (KS) [Bank 2/Front]
75Knock Sensor (KS) [Bank 2/Rear] [High] signal inputKnock Sensor (KS) [Bank 2/Rear]
76Sensor groundAccelerator Position Sensor (APS) 2
77
78Sensor groundIntake Air Temperature Sensor (IATS)
79
80
81Accelerator Position Sensor (APS) 2 signal inputAccelerator Position Sensor (APS) 2
82
83Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Intake]
84Alternator "FR" signal inputAlternator
85Camshaft Position Sensor (CMPS) [Bank 2/Exhaust] signal inputCamshaft Position Sensor (CMPS) [Bank 2/Exhaust]
86Battery Power (B+)Battery
87
88CAN [High]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
89Fuel supply power #1 [SEL 1] signal outputInjector drive Box (IDB)
90CVVT Oil Control Valve (OCV) [Bank 2/Intake] control outputCVVT Oil Control Valve (OCV) [Bank 2/Intake]
91
92CVVT Oil Control Valve (OCV) [Bank 2/Exhaust] control outputCVVT Oil Control Valve (OCV) [Bank 2/Exhaust]
93A/C Compressor Control outputA/C Control Module
94Fuel supply power #2 [SEL 0] signal outputInjector drive Box (IDB)

CONNECTOR DESCRIPTION [CTG-KG]

ECM Terminal Input/Output signal

Pin No.DescriptionConditionTypeLevelTest Result
1Ignition Coil (Cylinder #3) control outputIdlePulse1st Voltage: 300~400V360V
ON Voltage: Max. 2V1.5V
OFF Voltage: Battery Voltage13.3V
2Ignition Coil (Cylinder #6) control outputIdlePulse1st Voltage: 300~400V360V
ON Voltage: Max. 2V1.5V
OFF Voltage: Battery Voltage13.3V
3Engine speed signal outputIdlePulseHI: VCC3.6V
LO: Max. 1.5V0V
28Hz at Idle 165Hz at 3, 000rpm
4Injector (Cylinder #2) control outputIdlePulseHI: Battery Voltage13.3V
LO: Max. 1.0V1.5V
Vpeak: Max.80V76V
5Injector (Cylinder #1) control outputIdlePulseHI: Battery Voltage13.3V
LO: Max. 1.0V1.5V
Vpeak: Max.80V76V
6Fuel Tank Pressure Sensor (FTPS) signal inputIdleDC0.2 ~ 4.8V25V at IG ON
7Fuel Level Sensor (FLS) [TOTAL] signal inputIG ONDC0V ~ Battery VoltageA/C ON: 1.5 ~2.0V
8A/C Pressure Transducer (APT) signal inputA/C OFF A/C ONDC0 ~ 5.0 VA/C ON: 1.5 ~2.0V
9GroundIdleDCMax. 50 mV3mV
10Sensor groundIdleDCMax. 50 mV4mV
11Sensor groundIdleDCMax. 50 mV2.6mV
12Crankshaft Position Sensor (CKPS) [High] signal inputIdleSINE WAVEVp_p: Min.1.0V16.5V (580Hz)
13
14Main Relay control outputRelay OFFDCBattery Voltage13.3V
Relay ONMax. 1.0V0.3V
15Injector (Cylinder #6) control outputIdlePulseHI: Battery Voltage13.2V
LO: Max. 1.0V0.3V
Vpeak: Max.80V76V
16Ignition Coil (Cylinder #2) control outputIdlePulse1st Voltage: 300~400V370V
ON Voltage: Max. 2V1.5V
OFF Voltage: Battery Voltage13.3V
17Ignition Coil (Cylinder #4) control outputIdlePulse1st Voltage: 300~400V370V
ON Voltage: Max. 2V1.5V
OFF Voltage: Battery Voltage13.3V
18
19Injector (Cylinder #7) control outputIdlePulseHI: Battery Voltage13.2V
LO: Max. 1.0V0.3V
Vpeak: Max.80V71V
20Purge control Solenoid Valve (PCSV) control outputActive InatctivePulseHI: Battery Voltage13.2V
LO: Max. 1.0V0.3V
21Canister Close Valve (CCV) controll outputActive InatctivePulseHI: Battery Voltage13.5V
LO: Max. 1.0V0.2V
22Power Steering Pressure Sensor (PSPS) signal inputNeutralDC0 ~ 5.0V
Full-turn
23
24Sensor groundIdleDCMax. 50 mV9.2mV
25Sensor groundIdleDCMax. 50 mV9.2mV
26Cruise control Switch signal inputALL S/W OFFDC4.3 ~ 4.7 V9.41V
MAIN S/WBattery Voltage13.7V
SET S/W1.3 ~ 1.7 V1.45V
RESUME S/W2.8 ~ 3.2 V2.92V
CANCEL S/W0.2 ~ 0.2 V15mV
27Crankshaft Position Sensor (CKPS) [Low] signal inputIdleSINE WAVEVp_p: Min.1.0V7.1V (610Hz)
28Sensor groundIdleDCMax. 50 mV9.2mV
29Fuel Level Sensor (FLS) [MIDDLE] signal inputIG ONDC0 ~ Battery Voltage
30Injector (Cylinder #4) control outputIdlePulseHI: Battery Voltage13.53V
LO: Max. 1.0V227mV
Vpeak: Max.80V73.45V
31Ignition Coil (Cylinder #5) control outputIdlePulse1st Voltage: 300~400V387V
ON Voltage: Max. 2V1.26V
OFF Voltage: Battery Voltage14.1V
32Ignition Coil (Cylinder #8) control outputIdlePulse1st Voltage: 300~400V387mV
ON Voltage: Max. 2V1.29V
OFF Voltage: Battery Voltage14.1V
33Injector (Cylinder #8) control outputIdlePulseHI: Battery Voltage14.2V
LO: Max. 1.0V0.1V
Vpeak: Max.80V55.7V
34CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputIdlePulseHI: Battery Voltage14.9V
LO: Max. 1.0V0.08V
35CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputIdlePulseHI: Battery Voltage14.9V
LO: Max. 1.0V0.08V
36
37
38Fuel Pump Relay control outputRelay OFFDCBattery Voltage13.1V
Relay ONMax. 1.0V0.1V
39Manifold Absolute Pressure Sensor (MAPS) signal inputIdleAnalog0.6683 ~ 4.346V
40
41Sensor groundIdleDCMax. 50 mV0mV
42
43Sensor groundIdleDCMax. 50 mV0mV
442nd CAN [Low]RecessivePulse2.0 ~ 3.0 V2.60V
Dominant0.5~2.25 V1.59V
45Injector (Cylinder #3) control outputIdlePulseHI: Battery Voltage14.2V
LO: Max. 1.0V0.1V
Vpeak: Max.80V55.7V
46Ignition Coil (Cylinder #1) control outputIdlePulse1st Voltage: 300~400V260V
ON Voltage: Max. 2V1.9V
OFF Voltage: Battery Voltage14.1V
47Ignition Coil (Cylinder #7) control outputIdlePulse1st Voltage: 300~400V260V
ON Voltage: Max. 2V1.9V
OFF Voltage: Battery Voltage14.1V
48ETC Motor [+] control outputIdlePulseHI: Battery Voltage14.1V
LO: Max. 1.0V0.1V
49
50ETC Motor [-] control outputIdlePulseHI: Battery Voltage14.3V
LO: Max. 1.0V0.1V
51Malfunction Indicator Lamp (MIL) control outputLamp OFFDCBattery Voltage13.7V
Lamp ONMax. 1.0V0V
52
53
54Cooling Fan [PWM] control outputA/C ONPulseHI: Battery Voltage10.1V
LO: Max. 0.5V0V
55
56Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] signal inputRacingDCRich: 0.6~1.0V0.8V
Lean: 0 ~ 0.4V0.1V
57
58Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] signal inputRacingDCRich: 0.6~1.0V0.8V
Lean: 0 ~ 0.4V0.1V
592nd CAN [High]RecessivePulse2.0 ~ 3.0 V2.60V
Dominant0.5 ~2.25 V1.59V
60Injector (Cylinder #5) control outputIdlePulseHI: Battery Voltage14.2V
LO: Max. 1.0V0.1V
Vpeak: Max.80V55.7V

CONNECTOR DESCRIPTION [CTG-AG]

Pin No.DescriptionConditionTypeLevelTest Result
1Ignition Coil groundIdleDCMax. 50 mV0mV
2Electronic power groundIdleDCMax. 50 mV0mV
3Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] Heater control outputEngine RunPulseHI: Battery Voltage13.6V
LO: Max. 1.0V0.2V
4ECM groundIdleDCMax. 50 mV0mV
5Battery power (B+)IG OFFDCMax. 1.0V0V
IG ONBattery Voltage12.2V
6Battery power (B+)IG OFFDCMax. 1.0V0V
IG ONBattery Voltage12.2V
7Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] Heater control outputEngine RunPulseHI: Battery Voltage13.83V
LO: Max. 1.0V495mV
8LIN (Local Interconnect Network) Serial Bus Line
9Knock Sensor (KS) [Bank 1/Front] [High] signal inputKnockingVariable Frequency0.3 ~ 0.3 V
Normal0 V
10Knock Sensor (KS) [Bank 1/Rear] [High] signal inputKnockingVariable Frequency0.3 ~ 0.3 V
Normal0 V
11Sensor groundIdleDCMax. 50 mV7mV
12Sensor groundIdleDCMax. 50 mV7mV
13Rail Pressure Sensor (RPS) signal inputIdleAnalog0.43 ~ 3.46V
14Throttle Position Sensor (TPS) 1 signal inputC.TAnalog0.3 ~ 0.9V0.42V
W.O.T1.5 ~ 3.0V1.88V
15Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] signal inputRacingDCRich: 0.6~1.0V0.7V
Lean: 0 ~ 0.4V0.3V
16
17
18
19Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputIdlePulseHI: Vcc or Battery Voltage4.8V
LO: Max. 0.5V0V
20Hz at Idle
20
21Start Relay signal inputCrankingDCBattery Voltage13.5V
OtherwiseMax. 0.5V0.3V
22Sensor groundIdleDCMax. 50 mV9mV
23Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON5.0V5.0V
24Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON5.0V5.0V
25Battery power (B+)IG OFFDCMax. 1.0 V0V
IG ONBattery Voltage12.4V
26Alternator Voltage SetpointIdlePulseHI: Vcc6.0V
LO: Max. 1.5V0V
27
28
29
30Sensor groundIdleDCMax. 50 mV5mV
31Knock Sensor (KS) [Bank 1/Front] [Low] signal inputKnockingVariable Frequency0.3 ~ 0.3 V
Normal0 V
32Knock Sensor (KS) [Bank 1/Rear] [Low] signal inputKnockingVariable Frequency0.3 ~ 0.3 V
Normal0 V
33Sensor groundIdleDCMax. 50 mV6mV
34
35Intake Air Temperature Sensor (IATS) signal inputIdleAnalog0.2V ~ 4.8V1.34V
36Engine Coolant Temperature Sensor (ECTS) signal inputIdleDC0.5V ~ 4.8V0.77V
37Accelerator Piston Sensor (APS) 1 signal inputC.TAnalog0.58 ~ 0.93V0.74V
W.O.T3.85 ~ 4.35V4.2V
38Throttle Position Sensor (TPS) 2 signal inputC.TAnalogMin. 2.8V2.96V
W.O.TMax. 1.8V1.63V
39Electronic Load Signal input
40Brake Switch 2 signal inputReleaseDCBattery Voltage13.6V
PushMax. 0.5V0.1V
41Brake Switch 1 signal inputReleaseDCMax. 0.5V0.05V
PushBattery Voltage13.7V
42
43
44A/C "SELECT" Switch signal inputA/C S/W OFFDCMax. 0.5V0V
A/C S/W ONBattery Voltage11.4V
45Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON5V5.0V
46Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON5V5.0V
47
48Start Relay control outputOtherwiseDCBattery Voltage12.0V
CrankingMax. 1.0V0V
49Sensor groundIdleDCMax. 50 mV0.2mV
50Fuel Pump Resister Relay output
51Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] Heater control outputEngine RunPulseHI: Battery Voltage13.4V
LO: Max. 1.0V0.2V
52Knock Sensor (KS) [Bank 2/Front] [Low] signal inputKnockingVariable Frequency0.3 ~ 0.3 V
Normal0 V
53Knock Sensor (KS) [Bank 2/Rear] [Low] signal inputKnockingVariable Frequency0.3 ~ 0.3 V
Normal0 V
54Sensor groundIdleDCMax. 50 mV5mV
55Sensor groundIdleDCMax. 50 mV5mV
56
57
58Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] signal inputRacingDCRich: 0.6~1.0V0.7V
Lean: 0 ~ 0.4V0.28V
59Sensor groundIdleDCMax. 50 mV5mV
60Fuel supply power #2 [ON] signal outputIdlePulseHigh: battery valtage
Low: Max. 1.0V
61
62Camshaft Position Sensor (CMPS) [Bank 2/Intake] signal inputIdlePulseHI: Vcc or Battery Voltage4.95V
LO: Max. 0.5V0V
20Hz at Idle
63
64Vehicle speed signal inputVehicle RunPulseHI: Min. 5.0V11.0V
LO: Max. 1.0V0V
65Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON2.95 ~ 3.05V3.3V
66CAN [Low]RecessivePulse2.0 ~ 3.0 V2.5V
Dominant0.5~2.25 V1.5V
67Immobilizer communication lineWhen transmittingPulseHI: Min. Battery Voltage X 80%10.99V
LO: Max. Battery Voltage X 20%787.5mV
When receivingHI: Min. Battery Voltage X 70%10.99V
LO: Max. Battery Voltage X 30%587.5mV
68Fuel supply power #1 [ON] signal outputIdlePulseHigh: battery valtage
Low: Max. 1.0V
69Fuel supply power #2 [SEL 1] signal outputIG ONPulseHigh: battery valtage
Low: Max. 1.0V
70Fuel supply power #1 [SEL 0] signal outputIG ONPulseHigh: battery valtage
Low: Max. 1.0V
71
72
73Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] Heater control outputEngine RunPulseHI: Battery Voltage13.5V
LO: Max. 1.0V0.2V
74Knock Sensor (KS) [Bank 2/Front] [High] signal inputKnockingVariable Frequency0.3 ~ 0.3 V
Normal0 V
75Knock Sensor (KS) [Bank 2/Rear] [High] signal inputKnockingVariable Frequency0.3 ~ 0.3 V
Normal0 V
76Sensor groundIdleDCMax. 50 mV7mV
77
78Sensor groundIdleDCMax. 50 mV7mV
79
80
81Accelerator Position Sensor (APS) 2 signal inputC.TAnalog0.29 ~ 0.46 V0.42V
W.O.T1.93 ~ 2.18V2.1V
82
83Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputIdlePulseHI: Vcc or Battery Voltage4.9V
LO: Max. 0.5V0.05V
20Hz at Idle
84Alternator "FR" signal inputIdlePulseHI: Battery Voltage12.2V
LO: Max 1.5 V0.2V
85Camshaft Position Sensor (CMPS) [Bank 2/Exhaust] signal inputIdlePulseHI: Vcc or Battery Voltage4.9V
LO: Max. 0.5V0.05V
20Hz at Idle
86Battery Power (B+)AlwaysDCBattery Voltage12.6V
87
88CAN [High]RecessivePulse2.0 ~ 3.0 V2.5V
Dominant2.75~4.5 V3.5V
89Fuel supply power #1 [SEL 1] signal outputIG ONPulseHigh: battery valtage
Low: Max. 1.0V
90CVVT Oil control Valve (OCV) [Bank 2/Intake] control outputIdlePulseHI: Battery Voltage13.7V
LO: Max. 1.0V0.28V
91
92CVVT Oil control Valve (OCV) [Bank 2/Exhaust] control outputIdlePulseHI: Battery Voltage13.7V
LO: Max. 1.0V0.28V
93A/C Compressor control outputA/C OFFDCBattery Voltage12.5V
A/C ONMax. 1.0V0.11V
94Fuel supply power #2 [SEL 0] signal outputIG ONPulseHigh: battery valtage
Low: Max. 1.0V

CONNECTOR DESCRIPTION [CTG-KG]

Scheme 421

Scheme 421: Circuit Diagram

Scheme 422

Scheme 422

Scheme 423

Scheme 423

Scheme 424

Scheme 424

Scheme 425

Scheme 425

VIN programming procedure

VIN (Vehicle Identification Number) is a number that has the vehicle's information (Maker, Vehicle Type, Vehicle Line/Series, Body Type, Engine Type, Transmission Type, Model Year, Plant Location and so forth. For more information, please refer to the group "GI" in this SERVICE MANUAL). When replacing an ECM, the VIN must be programmed in the ECM. If there is no VIN in ECM memory, the fault code (DTC P0630) is set.

CAUTIONThe programmed VIN cannot be changed. When writing the VIN, confirm the VIN carefully.

Scheme 426

Scheme 426

Scheme 427

Scheme 427
  1. Select "VIN Writing" function in "Vehicle S/W Management".
  2. Select "Write VIN" in "ID Resister".
  3. Input the VIN. WARNING: Before inputing the VIN, confirm the VIN again because the programmed VIN cannot be changed.
  4. Turn the ignition switch OFF, then back ON.

Scheme 428

Scheme 428: IDB Connector
Pin No.DescriptionConnected to
1ECM groundChassis ground
2ECM groundChassis ground
3Battery power (B+)Main relay
4ECM groundChassis ground
5Battery power (B+)Main relay
6Battery power (B+)Main relay
7Fuel Pressure Control Valve (FPCV) #1 [Low] control outputFuel Pressure Control Valve (FPCV)
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29Fuel Pressure Control Valve (FPCV) #1 [High] control outputFuel Pressure Control Valve (FPCV)
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51Fuel Pressure Control Valve (FPCV) #2 [Low] control outputFuel Pressure Control Valve (FPCV)
52
53
54Fuel power #2 [SEL 1] signal inputEngine Control Module (ECM)
55Fuel power #1 [SEL 1] signal inputEngine Control Module (ECM)
56Fuel power #1 [ON] signal inputEngine Control Module (ECM)
57Injector (Cylinder #8) signal inputEngine Control Module (ECM)
58Injector (Cylinder #6) signal inputEngine Control Module (ECM)
59Injector (Cylinder #5) signal inputEngine Control Module (ECM)
60Injector (Cylinder #4) signal inputEngine Control Module (ECM)
61
62
63
64Battery power (B+)Ignition Switch
65Injector (Cylinder #1) [Low] control outputInjector (Cylinder #1)
66Injector (Cylinder #1) [High] control outputInjector (Cylinder #1)
67Injector (Cylinder #7) [High] control outputInjector (Cylinder #7)
68Injector (Cylinder #7) [Low] control outputInjector (Cylinder #7)
69Injector (Cylinder #2) [Low] control outputInjector (Cylinder #2)
70Injector (Cylinder #2) [High] control outputInjector (Cylinder #2)
71Injector (Cylinder #8) [High] control outputInjector (Cylinder #8)
72Injector (Cylinder #8) [Low] control outputInjector (Cylinder #8)
73Fuel Pressure Control Valve (FPCV) #2 [High] control outputFuel Pressure Control Valve (FPCV)
74
75Fuel power #1 [SEL 0] signal inputEngine Control Module (ECM)
76Fuel power #2 [SEL 0] signal inputEngine Control Module (ECM)
77Fuel power #2 [ON] signal inputEngine Control Module (ECM)
78Injector (Cylinder #3) signal inputEngine Control Module (ECM)
79
80Injector (Cylinder #2) signal inputEngine Control Module (ECM)
81Injector (Cylinder #1) signal inputEngine Control Module (ECM)
82Injector (Cylinder #7) signal inputEngine Control Module (ECM)
83
84C-CAN [High]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
85C-CAN [Low]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
86
87Injector (Cylinder #4) [Low] control outputInjector (Cylinder #4)
88Injector (Cylinder #4) [High] control outputInjector (Cylinder #4)
89Injector (Cylinder #6) [High] control outputInjector (Cylinder #6)
90Injector (Cylinder #6) [Low] control outputInjector (Cylinder #6)
91Injector (Cylinder #5) [Low] control outputInjector (Cylinder #5)
92Injector (Cylinder #5) [High] control outputInjector (Cylinder #5)
93Injector (Cylinder #3) [High] control outputInjector (Cylinder #3)
94Injector (Cylinder #3) [Low] control outputInjector (Cylinder #3)

CONNECTOR DESCRIPTION [CTG-IDB]

Pin No.DescriptionConditionTypeLevel
1ECM groundIdleDC valtageMax. 50mV
2ECM groundIdleDC valtageMax. 50mV
3Battery power (B+)IG OFFDC valtageMax. 0.5V
IG ONBattery valtage
4ECM groundIdleDC valtageMax. 50mV
5Battery power (B+)IG OFFDC valtageMax. 0.5V
IG ONBattery valtage
6Battery power (B+)IG OFFDC valtageMax. 0.5V
IG ONBattery valtage
7Fuel Pressure Control Valve (FPRV) #1 [Low] control outputIdleDC valtageBattery valtage
Max. 1.0V
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29Fuel Pressure Control Valve (FPRV) #1 [High] control outputIdleDC valtageBattery valtage
Max. 1.0V
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51Fuel Pressure Control Valve (FPRV) #2 [High] control outputIdleDC valtageBattery valtage
Max. 1.0V
52
53
54Fuel power #2 [SEL 1] signal inputIdlePulseHigh: battery valtage
Low: Max. 1.0V
55Fuel power #1 [SEL 1] signal inputIdlePulseHigh: battery valtage
Low: Max. 1.0V
56Fuel power #1 [ON] signal inputIdlePulseHigh: battery valtage
Low: Max. 1.0V
57Injector (Cylinder #8) signal inputIdlePulseHigh: battery valtage
Low: Max. 1.0V
58Injector (Cylinder #6) signal inputIdlePulseHigh: battery valtage
Low: Max. 1.0V
59Injector (Cylinder #5) signal inputIdlePulseHigh: battery valtage
Low: Max. 1.0V
60Injector (Cylinder #4) signal inputIdlePulseHigh: battery valtage
Low: Max. 1.0V
61
62
63
64Battery power (B+)IG OFFDC valtageMax. 0.5V
IG ONBattery valtage
65Injector (Cylinder #1) [Low] control outputIdlePulseHigh: battery valtage
Relay ONLow: Max. 1.0V
66Injector (Cylinder #1) [High] control outputIdlePulseHigh: battery valtage ~ 80V
Relay ONLow: battery valtage
67Injector (Cylinder #7) [High] control outputIdlePulseHigh: battery valtage ~ 80V
Relay ONLow: battery valtage
68Injector (Cylinder #7) [Low] control outputIdlePulseHigh: battery valtage
Relay ONLow: Max. 1.0V
69Injector (Cylinder #2) [Low] control outputIdlePulseHigh: battery valtage
Relay ONLow: Max. 1.0V
70Injector (Cylinder #2) [High] control outputIdlePulseHigh: battery valtage ~ 80V
Relay ONLow: battery valtage
71Injector (Cylinder #8) [High] control outputIdlePulseHigh: battery valtage ~ 80V
Relay ONLow: battery valtage
72Injector (Cylinder #8) [Low] control outputIdlePulseHigh: battery valtage
Relay ONLow: Max. 1.0V
73Fuel Pressure Control Valve (FPRV) #2 [High] control outputIdleDC valtageBattery valtage
Max. 1.0V
74
75Fuel power #1 [SEL 0] signal inputIdlePulseHigh: battery valtage
Low: Max. 1.0V
76Fuel power #2 [SEL 0] signal inputIdlePulseHigh: battery valtage
Low: Max. 1.0V
77Fuel power #2 [ON] signal inputIdlePulseHigh: battery valtage
Low: Max. 1.0V
78Injector (Cylinder #3) signal inputIdlePulseHigh: battery valtage
Low: Max.1.0V
79
80Injector (Cylinder #2) signal inputIdlePulseHigh: battery valtage
Low: Max.1.0V
81Injector (Cylinder #1) signal inputIdlePulseHigh: battery valtage
Low: Max.1.0V
82Injector (Cylinder #7) signal inputIdlePulseHigh: battery valtage
Low: Max.1.0V
83
84C-CAN [High]RecessivePulse2.0 ~ 3.0V
Dominant2.75 ~ 4.5V
85C-CAN [Low]RecessivePulse2.0 ~ 3.0V
Dominant2.75 ~ 4.5V
86
87Injector (Cylinder #4) [Low] control outputIdleDC valtageHigh: battery valtage
Low: Max. 1.0V
88Injector (Cylinder #4) [High] control outputIdleDC valtageHigh: battery valtage ~ 80V
Low: battery valtage
89Injector (Cylinder #6) [High] control outputIdleDC valtageHigh: battery valtage ~ 80V
Low: battery valtage
90Injector (Cylinder #6) [High] control outputIdleDC valtageHigh: battery valtage ~ 80V
Low: battery valtage
91Injector (Cylinder #5) [Low] control outputIdleDC valtageHigh: battery valtage
Low: Max. 1.0V
92Injector (Cylinder #5) [High] control outputIdleDC valtageHigh: battery valtage ~ 80V
Low: battery valtage
93Injector (Cylinder #3) [Low] control outputIdleDC valtageHigh: battery valtage
Low: Max. 1.0V
94Injector (Cylinder #3) [High] control outputIdleDC valtageHigh: battery valtage ~ 80V
Low: battery valtage

CONNECTOR DESCRIPTION [CTG-IDB]

Scheme 429

Scheme 429: Circuit Diagram

Scheme 430

Scheme 430

Scheme 431

Scheme 431: Removal

Scheme 432

Scheme 432
  1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
  2. Remove the IDB cover (A).
  3. Disconnect the IDB Connector (A).
  4. Remove the mounting bolts (B), and then remove the IDB (C).

Fail-safe mode

ITEMSFAIL-SAFE
ETC MotorThrottle valve stuck at 5°
TPSTPS 1 faultReplace it with TPS2
TPS 2 faultReplace it with TPS1
TPS 1, 2 faultThrottle valve stuck at 5°
APSAPS 1 faultReplace it with APS2
APS 2 faultReplace it with APS1
APS 1, 2 faultThrottle valve stuck at 5°

Note. When throttle value is stuck at 5°, engine speed is limited at below 1, 500rpm and vehicle speed at maximum 40 ~ 50 km/h (25 ~ 31mph).

Throttle Position Sensor (TPS)

  1. Connect the GDS on the Data Link Connector (DLC).
  2. Start the engine and measure the output voltage of TPS 1 and 2 at C.T. and W.O.T.
Throttle angle(°)Output Voltage (V)
TPS1TPS2
C.T0.54.5
W.O.T4.410.59

ETC Motor

  1. Turn the ignition switch OFF.
  2. Disconnect the ETC module connector.
  3. Measure resistance between the ETC module terminals 1 and 2.
  4. Check that the resistance is within the specification. Specification: Refer to " «SPECIFICATION»(ref-591759-S10813320282014010600000) "

Scheme 433

Scheme 433: Removal
  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Remove the resonator and the air intake hose (Refer to " «INTAKE MANIFOLD»(ref-591747-S35223431112014010600000) " in EM group).
  3. Disconnect the ETC module connector (A).
  4. Remove the installation bolts (B), and then remove the ETC module (C) from the engine.

ETC module learning procedure

When installing new ETC module or re-installing it, ETC module learning procedure must be performed.

  1. Hold the ignition key or the start button at th IG ON position during 5 seconds.
  2. Turn ignition swich OFF and then start the engine. CAUTION: DTC codes (P0638, P2110) might be displayed if ETC module learning procedure does not performed after replacing ETC module.