Contents Section: Testing & Diagnostics All sections

Engine Control System - 3.8L: Other Hyundai Genesis I рестайлинг

Testing & Diagnostics 20 illustrations ~1063 words

OBD-II system readiness tests

  1. Catalyst monitoring The catalyst efficiency monitor is a self-test strategy within the ECM or PCM that uses the downstream Heated Oxygen Sensor (HO2S) to determine when a catalyst has fallen below the minimum level of effectiveness in its ability to control exhaust emission.
  2. Misfire monitoring Misfire is defined as the lack of proper combustion in the cylinder due to the absence of spark, poor fuel metering, or poor compression. Any combustion that does not occur within the cylinder at the proper time is also a misfire. The misfire detection monitor detects fuel, ignition or mechanically induced misfires. The intent is to protect the catalyst from permanent damage and to alert the customer of an emission failure or an inspection maintenance failure by illuminating the MIL. When a misfire is detected, special software called freeze frame data is enabled. The freeze frame data captures the operational state of the vehicle when a fault is detected from misfire detection monitor strategy.
  3. Fuel system monitoring The fuel system monitor is a self-test strategy within the ECM or PCM that monitors the adaptive fuel table The fuel control system uses the adaptive fuel table to compensate for normal variability of the fuel system components caused by wear or aging. During normal vehicle operation, if the fuel system appears biased lean or rich, the adaptive value table will shift the fuel delivery calculations to remove bias.
  4. Engine cooling system monitoring The cooling system monitoring is a self-test strategy within the ECM or PCM that monitors ECTS (Engine Coolant Temperature Sensor) and thermostat about circuit continuity, output range, rationality faults.
  5. O2 sensor monitoring OBD-II regulations require monitoring of the upstream Heated O2 Sensor (H2OS) to detect if the deterioration of the sensor has exceeded thresholds. An additional HO2S is located downstream of the Warm-Up Three Way Catalytic Converter (WUTWC) to determine the efficiency of the catalyst. Although the downstream H2OS is similar to the type used for fuel control, it functions differently. The downstream HO2S is monitored to determine if a voltage is generated. That voltage is compared to a calibrated acceptable range.
  6. Evaporative emission system monitoring The EVAP. monitoring is a self-test strategy within the ECM or PCM that tests the integrity of the EVAP. system. The complete evaporative system detects a leak or leaks that cumulatively are greater than or equal to a leak caused by a 0.040 inch and 0.020 inch diameter orifice.
  7. Air conditioning system monitoring The A/C system monitoring is a self-test strategy within the ECM or PCM that monitors malfunction of all A/C system components at A/C ON.
  8. Comprehensive components monitoring The comprehensive components monitoring is a self-test strategy within the ECM or PCM that detects fault of any electronic powertrain components or system that provides input to the ECM or PCM and is not exclusively an input to any other OBD-II monitor.
  9. A/C system component monitoring Requirement: If a vehicle incorporates an engine control strategy that alters off idle fuel and/or spark control when the A/C system is on, the OBD II system shall monitor all electronic air conditioning system components for malfunctions that cause the system to fail to invoke the alternate control while the A/C system is on or cause the system to invoke the alternate control while the A/C system is off. Additionally, the OBD II system shall monitor for malfunction all electronic air conditioning system components that are used as part of the diagnostic strategy for any other monitored system or component. Implementation plan: No engine control strategy incorporated that alters offidle fuel and/or spark control when A/C system is on. Malfuction of A/C system components is not used as a part of the diagnostic strategy for other monitored system or component.

Scheme 258

Scheme 258: Components Location

Scheme 259

Scheme 259

Scheme 260

Scheme 260

Scheme 261

Scheme 261

Scheme 262

Scheme 262

Scheme 263

Scheme 263

Scheme 264

Scheme 264: ECM Terminal And Input/Output signal

ECM Terminal Function

Pin No.DescriptionConnected to
1
2
3
4Immobilizer Lamp control outputImmobilizer Lamp [Without Button Engine Start System]
5Power groundChassis Ground
6Power groundChassis Ground
7
8
92nd CAN [High]Multi-Purpose Check Connector
10CAN [High]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
11Fuel Tank Pressure Sensor (FTPS) signal inputFuel Tank Pressure Sensor (FTPS)
12Electrical Load signal inputHead Lamp Relay
13
14Sensor power (+5V)Accelerator Position Sensor (APS) 1
15Sensor power (+5V)A/C Pressure Transducer (APT)
Rail Pressure Sensor (RPS)
16Fuel Level Sensor (FLS) [TOTAL] signal inputFuel Level Sensor (FLS)
17Power Steering Pressure Switch signal inputPower Steering Pressure Switch
18
19
20A/C Compressor relay signal OutputA/C Control Module
21Brake Switch 2 signal inputBrake Switch
22
23
24Alternator (FR)Alternator
25Malfunction Indicator Lamp (MIL) control outputMalfunction Indicator Lamp (MIL)
26
27Battery power (B+)Ignition Switch
28Rail Pressure Sensor (RPS) signal inputRail Pressure Sensor (RPS)
29
30Power groundChassis Ground
31
32
33
342nd CAN [Low]Multi-Purpose Check Connector
35CAN [Low]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
36
37Sensor groundRail Pressure Sensor (RPS)
38Accelerator Position Sensor (APS) 1 signal inputAccelerator Position Sensor (APS) 1
39
40
41Fuel Level Sensor (FLS) [MIDDLE] signal inputFuel Level Sensor (FLS)
42A/C Switch "ON" signal inputA/C Control Module
43Brake Switch 1 signal inputBrake Switch
44
45
46
47
48Variable Charge Motion Actuator (VCMA) PWM inputVariable Charge Motion Actuator (VCMA)
49
50
51
52Battery power (B+)Battery
53
54
55Power groundChassis Ground
56
57A/C Compressor Clutch Relay control outputA/C Control Module [With Immobilzer]
58
59Sensor groundAccelerator Position Sensor (APS) 2
60Sensor groundAccelerator Position Sensor (APS) 1
61Sensor groundFuel Tank Pressure Sensor (FTPS)
62GroundCruise Control Switch
63Sensor groundA/C Pressure Transducer (APT)
64
65Sensor Power (+5V)Fuel Tank Pressure Sensor (FTPS)
66Cruise Control Switch signal inputCruise Control Switch
67A/C Pressure Transducer (APT) signal inputA/C Pressure Transducer (APT)
68Accelerator Position Sensor (APS) 2 signal inputAccelerator Position Sensor (APS) 2
69Power Steering Pressure Sensor (PSPS) signal inputPower Steering Pressure Sensor (PSPS)
70Engine speed signal outputPower Distribution Module (PDM)
71Cooling Fan Relay [High] control outputCooling Fan Relay [High]
72Alternator (COM)Alternator
73
74Immobilizer communication lineSmart Key Control Module [With Button Engine Start System]
Immobilizer Control Unit [Without Button Engine Start System]
75Battery power (B+)Main Relay
76
77Battery power (B+)Battery
78Fuel pump resistor relay control outputFuel pump resistor relay
79
80Power groundChassis Ground
81
82
83
84
85
86
87LIN (Local Interconnect Network) Serial Bus LineBattery Sensor
88
89
90Sensor power (+5V)Accelerator Position Sensor (APS) 2
91
92
93Starter Relay control outputStarter Relay
94Main Relay control outputMain Relay
95Fuel pump Relay control outputFuel pump Relay
96Canister Close Valve (CCV) control outputCanister Close Valve (CCV)
97
98
99Battery power (B+)Main Relay
100Battery power (B+)Main Relay
Pin No.DescriptionConnected to
1
2Variable Charge Motion Actuator (VCMA) PWM outputVariable Charge Motion Actuator (VCMA)
3
4
5Sensor power (+5V)Camshaft Position Sensor (CMPS) [Bank 1/Intake]
Camshaft Position Sensor (CMPS) [Bank 2/Exhaust]
6Sensor power (+5V)Throttle Position Sensor (TPS)
7
8Crank request signal outputPower Distribution Module (PDM) [With Button Engine Start System]
Ignition Switch [Without Button Engine Start System]
9Barometric Pressure Sensor (BPS) signal inputBarometric Pressure Sensor (BPS)
10CVVT Oil Temperature Sensor (OTS) signal inputCVVT Oil Temperature Sensor (OTS)
11A/C Blower "MAX" signal inputA/C Control Module
12Throttle Position Sensor (TPS) 1 signal inputThrottle Position Sensor (TPS) 1
13Manifold Absolute Pressure Sensor (MAPS) signal inputManifold Absolute Pressure Sensor (MAPS)
14Intake Air Temperature Sensor (IATS) signal inputIntake Air Temperature Sensor (IATS)
15Vehicle speed signal inputPower Distribution Module (PDM) [With Button Engine Start System]
ABS/ESP Control Module [Without Button Engine Start System]
16Knock Sensor (KS) [Bank 2] [High] signal inputKnock Sensor (KS) [Bank 2]
17Knock Sensor (KS) [Bank 1] [High] signal inputKnock Sensor (KS) [Bank 1]
18Crankshaft Position Sensor (CKPS) [High] signal inputCrankshaft Position Sensor (CKPS)
19Sensor groundCVVT Oil Temperature Sensor (OTS)
20VCM Position Sensor signal inputVCM Position Sensor
21Camshaft Position Sensor (CMPS) [Bank 2/Intake] signal inputCamshaft Position Sensor (CMPS) [Bank 2/Intake]
22
23
24Ignition Coil (Cylinder #1) control outputIgnition Coil (Cylinder #1)
25
26
27
28
29
30
31Sensor groundThrottle Position Sensor (TPS) 1
32Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Intake]
Camshaft Position Sensor (CMPS) [Bank 2/Exhaust]
33Sensor groundHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 2]
34Throttle Position Sensor (TPS) 2 signal inputThrottle Position Sensor (TPS) 2
35Engine Coolant Temperature Sensor (ECTS) signal inputEngine Coolant Temperature Sensor (ECTS)
36
37
38Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] signal inputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]
39Sensor groundHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]
40Sensor ShieldCrankshaft Position Sensor (CKPS)
Knock Sensor (KS) #1 [Bank 1]
Knock Sensor (KS) #2 [Bank 2]
41Knock Sensor (KS) [Bank 2] [Low] signal inputKnock Sensor (KS) [Bank 2]
42Knock Sensor (KS) [Bank 1] [Low] signal inputKnock Sensor (KS) [Bank 1]
43Crankshaft Position Sensor (CKPS) [Low] signal inputCrankshaft Position Sensor (CKPS)
44Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
Camshaft Position Sensor (CMPS) [Bank 2/Intake]
45
46Camshaft Position Sensor (CMPS) [Bank 2/Exhaust] signal inputCamshaft Position Sensor (CMPS) [Bank 2/Exhaust]
47
48Sensor power (+5V)Barometric Pressure Sensor (BPS)
Manifold Absolute Pressure Sensor (MAPS)
VCM Position Sensor
49Ignition Coil (Cylinder #3) control outputIgnition Coil (Cylinder #3)
50
51
52
53
54
55
56Sensor groundBarometric Pressure Sensor (BPS)
Manifold Absolute Pressure Sensor (MAPS)
Engine Coolant Temperature Sensor (ECTS)
VCM Position Sensor
57
58Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] signal inputHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 2]
59Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal inputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
60Sensor groundHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
61
62
63Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] signal inputHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 1]
64Sensor groundHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 1]
65Variable Intake Solenoid (VIS) Valve 1 control outputVariable Intake Solenoid (VIS) Valve 1
66Purge Control Solenoid Valve (PCSV) control outputPurge Control Solenoid Valve (PCSV)
67
68
69
70Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
71Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Intake]
72
73Sensor Power (+5V)Camshaft Position Sensor (CMPS) [Bank 1/Exhaust]
Camshaft Position Sensor (CMPS) [Bank 2/Intake]
74Ignition Coil (Cylinder #5) control outputIgnition Coil (Cylinder #5)
75
76
77
78
79
80ETC Motor [+] control outputETC Motor
81ETC Motor [-] control outputETC Motor
82Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
83Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 2]
84Fuel Pressure Control Valve (FPCV) control outputInjector Drive Box (IDB)
85Injector (Cylinder #2) control outputInjector Drive Box (IDB)
86Injector (Cylinder #5) control outputInjector Drive Box (IDB)
87Injector (Cylinder #3) control outputInjector Drive Box (IDB)
88Injector (Cylinder #6) control outputInjector Drive Box (IDB)
89Injector (Cylinder #4) control outputInjector Drive Box (IDB)
90Injector (Cylinder #1) control outputInjector Drive Box (IDB)
91Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]
92Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 2/Sensor 1]
93CVVT Oil Control Valve (OCV) [Bank 2/Exhaust] control outputCVVT Oil Control Valve (OCV) [Bank 2/Exhaust]
94CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputCVVT Oil Control Valve (OCV) [Bank 1/Exhaust]
95CVVT Oil Control Valve (OCV) [Bank 2/Intake] control outputCVVT Oil Control Valve (OCV) [Bank 2/Intake]
96CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputCVVT Oil Control Valve (OCV) [Bank 1/Intake]
97Ignition Coil (Cylinder #2) control outputIgnition Coil (Cylinder #2)
98Ignition Coil (Cylinder #6) control outputIgnition Coil (Cylinder #6)
99Ignition Coil (Cylinder #4) control outputIgnition Coil (Cylinder #4)
100

CONNECTOR DESCRIPTION [CLG-BG]

ECM Terminal Input/Output Signal

Pin No.DescriptionConditionTypeLevel
1
2
3
4Immobilizer Lamp control outputLamp OFFDCBattery Voltage
Lamp ONMax. 1.1V
5Power groundIdleDCMax. 0.1V
6Power groundIdleDCMax. 0.1V
7
8
92nd CAN [High]RecessivePulse2.0 ~ 3.0V
Dominant2.75 ~ 4.5V
10CAN [High]RecessivePulse2.0 ~ 3.0V
Dominant2.75 ~ 4.5V
11Fuel Tank Pressure Sensor (FTPS) signal inputIdleAnalog0.4 ~ 4.6V
12Electrical Load signal inputHead Lamp OFFDCBattery Voltage
Head Lamp ONMax. 1.0V
13
14Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.9 ~ 5.1V
15Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.9 ~ 5.1V
16Fuel Level Sensor (FLS) [TOTAL] signal inputIG ONAnalog0.88 ~ 8.45V
17Power Steering Pressure Switch signal input
18
19
20A/C Compressor relay signal outputA/C OFFDCMax. 1.0V
A/C ONBattery Voltage
21Brake Switch 2 signal inputBrake OFFDCBattery Voltage
Brake ONMax. 0.5V
22
23
24Alternator (FR)IdlePWMHigh: Battery Voltage
Low: Max. 2.0V
133
5
25Malfunction Indicator Lamp (MIL) control outputLamp OFFDCBattery Voltage
Lamp ONMax. 0.5V
26
27Battery power (B+)IG OFFDCBattery Voltage
IG ONMax. 1.0V
28Rail Pressure Sensor (RPS) signal inputIdleDC1.0 ~ 2.0V
29
30Power groundIdleDCMax. 0.1V
31
32
33
342nd CAN [Low]RecessivePulse2.0 ~ 3.0V
Dominant0.5 ~ 2.25V
35CAN [Low]RecessivePulse2.0 ~ 3.0V
Dominant0.5 ~ 2.25V
36
37Sensor groundIdleDCMax. 0.1V
38Accelerator Position Sensor (APS) 1 signal inputC.TAnalog0.7 ~ 0.8V
W.O.T3.85 ~ 4.35V
39
40
41Fuel Level Sensor (FLS) [MIDDLE] signal inputIG ONAnalog0.88 ~ 8.45V
42A/C Switch "ON" signal inputA/C OFFDCMax. 1.0V
A/C ONBattery Voltage
43Brake Switch 1 signal inputBrake OFFDCMax. 0.5V
Brake ONBattery Voltage
44
45
46
47
48Variable Charge Motion Actuator (VCMA) PWM inputIG ONPWMFrequency: 128Hz
Duty (Open): 20%
Duty (Close): 60%
49
50
51
52Battery power (B+)Always (Without Ignition key)DCBattery Voltage
53
54
55Power groundIdleDCMax. 0.1V
56
57Fuel Pump Relay control output [Without Immobilzer]Relay OFFDCBattery Voltage
A/C Compressor Clutch Relay control output [With Immobilzer]Relay ONMax 1.1V
58
59Sensor groundIdleDCMax. 0.1V
60Sensor groundIdleDCMax. 0.1V
61Sensor groundIdleDCMax. 0.1V
62GroundIdleDCMax. 0.1V
63Sensor groundIdleDCMax. 0.1V
64
65Sensor Power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
66Cruise Control Switch signal input"MAIN"Analog11.1 ~ 12.1V
"SET"1.0 ~ 1.8V
"CANCEL"0.5 ~ 0.5V
"RESUME"2.5 ~ 3.5V
67A/C Pressure Transducer (APT) signal inputA/C ONAnalog0.5 ~ 4.5V
68Accelerator Position Sensor (APS) 2 signal inputC.TAnalog0.29 ~ 0.46V
W.O.T1.93 ~ 2.18V
69Power Steering Pressure Sensor (PSPS) signal inputHandlingAnalog0.3 ~ 4.53V
70Engine speed signal outputEngine RunningPulseHigh: Battery Voltage
Low: Max. 1.1V
0
47.5
71Cooling Fan Relay [High] control outputA/C ONPulseHigh: Battery Voltage
Low: Max. 1.1V
72Alternator (COM)IG ONPWMHigh: Min. 4.0V
Low: Max. 2.0V
Frequency = 125Hz
73
74Immobilizer communication lineTransmittingDCHigh: Min. Vbatt X 80%
Low: Max. Vbatt X 20%
ReceivingHigh: Min. Vbatt X 70%
Low: Max. Vbatt X 30%
75Battery power (B+)IG OFFDCBattery Voltage
IG ONMax. 1.0V
76
77Battery power (B+)Always (Without Ignition key)DCBattery Voltage
78Fuel pump resistor relay control outputRelay OFFDCBattery Voltage
Relay ONMax.1.1V
79
80Power groundIdleDCMax. 0.1V
81
82
83
84
85
86
87LIN (Local Interconnect Network) Serial Bus LineTransmittingDCHigh: Min. Vbatt X 80%
Low: Max. Vbatt X 20%
ReceivingHigh: Min. Vbatt X 70%
Low: Max. Vbatt X 30%
88
89
90Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
91Cooling Fan Relay [Low] control outputA/C ONPulseHigh: Battery Voltage
Low: Max. 1.1V
92
93Starter Relay control outputRelay OFFDCBattery Voltage
Relay ONMax 1.1V
94Main Relay control outputRelay OFFDCBattery Voltage
Relay ONMax 1.7V
95Fuel Pump Relay control outputRelay OFFDCBattery Voltage
Relay ONMax 1.1V
96Canister Close Valve (CCV) control outputActivePulseHigh: Battery Voltage
InactiveLow: Max. 1.0V
Vpeak: Max. 70V
97
98
99Battery power (B+)IG OFFDCBattery Voltage
IG ONMax. 1.0V
100Battery power (B+)IG OFFDCBattery Voltage
IG ONMax. 1.0V

CONNECTOR DESCRIPTION [CGL-A]

Pin No.DescriptionConditionTypeLevel
1
2Variable Charge Motion Actuator (VCMA) PWM outputEngine RunningPWMHigh: Battery Voltage
Low: 1.1V
3
4
5Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
6Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
7Throttle Position Sensor PWM signal output
8Crank request signal outputS/W OFFDCMax. 1.0V
S/W ONBattery Voltage
9Barometric Pressure Sensor (BPS) signal inputIG ONAnalogApprox. 4.0V
10CVVT Oil Temperature Sensor (OTS) signal inputIG ONAnalog3.2V at -40°C(-40°F)
0.1V at 150°C (302°F)
11A/C Blower "MAX" signal inputIG ONDCHigh: Battery Voltage
Low: 0V
12Throttle Position Sensor (TPS) 1 signal inputC.TAnalog0.25 ~ 0.9V
W.O.TMin. 4.0V
13Manifold Absolute Pressure Sensor (MAPS) signal inputIG ONAnalogApprox. 4.44V
IdleApprox. 0.75V
14Intake Air Temperature Sensor (IATS) signal inputIG ONAnalog3.2V at -40°C(-40°F)
0.05V at 125°C (257°F)
15Vehicle speed signal inputVehicle RunningPulseHigh: Battery Voltage
Low: Max. 0.5V
0.7 (1kph)
44
16Knock Sensor (KS) [Bank 2] [High] signal inputKnockingVariable0.3 ~ 0.3V
NormalFrequency0V
17Knock Sensor (KS) [Bank 1] [High] signal inputKnockingVariable0.3 ~ 0.3V
NormalFrequency0V
18Crankshaft Position Sensor (CKPS) [High] signal inputIdleSINE0.4
Wave55
19Sensor groundIdleDCMax. 0.1V
20VCM Position Sensor signal inputEngine RunningAnalog0.4 ~ 0.6V
21Camshaft Position Sensor (CMPS) [Bank 2/Intake] signal inputIdlePulseHigh: 3.2 ~ Vcc
Low: Max. 0.7V
0
22Electrical Load signal input
23
24Ignition Coil (Cylinder #1) control outputEngine RunningPulseVpeak = 400V
0
25
26
27
28
29
30
31Sensor groundIdleDCMax. 0.1V
32Sensor groundIdleDCMax. 0.1V
33Sensor groundIdleDCMax. 0.1V
34Throttle Position Sensor (TPS) 2 signal inputC.TAnalogMin. 4.0V
W.O.T0.25 ~ 0.9V
35Engine Coolant Temperature Sensor (ECTS) signal inputIG ONAnalog3.22V at -40°C(-40°F)
0.29V at 125°C (257°F)
36
37
38Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] signal inputRICHAnalogMin. 0.8V
LEANMax. 0.1V
39Sensor groundIdleDCMax. 0.1V
40Sensor ShieldIdleDCMax. 0.1V
41Knock Sensor (KS) [Bank 2] [Low] signal inputKnockingVariable0.3 ~ 0.3V
NormalFrequency0V
42Knock Sensor (KS) [Bank 1] [Low] signal inputKnockingVariable0.3 ~ 0.3V
NormalFrequency0V
43Crankshaft Position Sensor (CKPS) [Low] signal inputIdleSINE0.4
Wave55
44Sensor groundIdleDCMax. 0.1V
45
46Camshaft Position Sensor (CMPS) [Bank 2/Exhaust] signal inputIdlePulseHigh: 3.2 ~ Vcc
Low: Max. 0.7V
0
47
48Sensor power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
49Ignition Coil (Cylinder #3) control outputEngine RunningPulseVpeak = 400V
0
50
51
52
53
54
55
56Sensor groundIdleDCMax. 0.1V
57
58Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] signal inputRICHAnalogMin. 0.8V
LEANMax. 0.1V
59Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal inputRICHAnalogMin. 0.8V
LEANMax. 0.1V
60Sensor groundIdleDCMax. 0.1V
61
62
63Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] signal inputRICHAnalogMin. 0.8V
LEANMax. 0.1V
64Sensor groundIdleDCMax. 0.1V
65Variable Intake Solenoid (VIS) Valve 1 control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.1V
66Purge Control Solenoid Valve (PCSV) control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
67
68
69Variable Intake Solenoid (VIS) Valve 2 control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.1V
70Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputIdlePulseHigh: 3.2 ~ Vcc
Low: Max. 0.7V
0
71Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputIdlePulseHigh: 3.2 ~ Vcc
Low: Max. 0.7V
0
72
73Sensor Power (+5V)IG OFFDCMax. 0.5V
IG ON4.75 ~ 5.25V
74Ignition Coil (Cylinder #5) control outputEngine RunningPulseVpeak = 400V
0
75
76
77
78
79
80ETC Motor [+] control outputEngine RunningPWMHigh: Battery Voltage
Low: Max.1.0V
1, 500
0
81ETC Motor [-] control outputEngine RunningPWMHigh: Battery Voltage
Low: Max.1.0V
1, 500
0
82Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] Heater control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.15V
0
83Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] Heater control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.15V
0
84Fuel Pressure Control Valve (FPCV) control output
85Injector (Cylinder #2) control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
0
47
86Injector (Cylinder #5) control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
0
47
87Injector (Cylinder #3) control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
0
47
88Injector (Cylinder #6) control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
0
47
89Injector (Cylinder #4) control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
0
47
90Injector (Cylinder #1) control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
0
47
91Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] Heater control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.15V
0
92Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] Heater control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.15V
0
93CVVT Oil Control Valve (OCV) [Bank 2/Exhaust] control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
Frequency = 128Hz
0
94CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
Frequency = 128Hz
0
95CVVT Oil Control Valve (OCV) [Bank 2/Intake] control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
Frequency = 128Hz
0
96CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputEngine RunningPWMHigh: Battery Voltage
Low: Max. 1.0V
Frequency = 128Hz
0
97Ignition Coil (Cylinder #2) control outputEngine RunningPulseVpeak = 400V
0
98Ignition Coil (Cylinder #6) control outputEngine RunningPulseVpeak = 400V
0
99Ignition Coil (Cylinder #4) control outputEngine RunningPulseVpeak = 400V
0
100

CONNECTOR DESCRIPTION [CLG-B]

Scheme 265

Scheme 265: Circuit Diagram

Scheme 266

Scheme 266

Scheme 267

Scheme 267

Scheme 268

Scheme 268

Scheme 269

Scheme 269

VIN Programming Procedure

VIN (Vehicle Identification Number) is a number that has the vehicle's information (Maker, Vehicle Type, Vehicle Line/Series, Body Type, Engine Type, Transmission Type, Model Year, Plant Location and so forth. For more information, please refer to the group "GI" in this SERVICE MANUAL). When replacing an ECM, the VIN must be programmed in the ECM. If there is no VIN in ECM memory, the fault code (DTC P0630) is set.

CAUTIONThe programmed VIN cannot be changed. When writing the VIN, confirm the VIN carefully

Scheme 270

Scheme 270

Scheme 271

Scheme 271
  1. Select "VIN Writing" function in "Vehicle S/W Management".
  2. Select "Write VIN" in "ID Register".
  3. Input the VIN. WARNING: Before inputing the VIN, confirm the VIN again because the programmed VIN cannot be changed.
  4. Turn the ignition switch OFF, then back ON.

Scheme 272

Scheme 272: IDB terminal and Inoutput

IDB terminal function

Pin No.DescriptionConnected to
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16Injector (Cylinder #3) [Low] control outputInjector (Cylinder #3)
17Injector (Cylinder #6) [Low] control outputInjector (Cylinder #6)
18Injector (Cylinder #6) [High] control outputInjector (Cylinder #6)
19Injector (Cylinder #2) [Low] control outputInjector (Cylinder #2)
20Injector (Cylinder #5) [Low] control outputInjector (Cylinder #5)
21
22Injector (Cylinder #2) signal inputEngine Control Module (ECM)
23Injector (Cylinder #5) signal inputEngine Control Module (ECM)
24
25Fuel Pressure Control Valve (FPRV) logic inputEngine Control Module (ECM)
26CCP-CAN [Low]Other control module, Data Link Connector (DLC), Multipurpose check connector
27CCP-CAN [High]Other control module, Data Link Connector (DLC), Multi-purpose check connector
28Battery power (B+)Ignition switch
29Battery power (B+)Main relay
30Battery power (B+)Main relay
31Injector (Cylinder #4) [High] control outputInjector (Cylinder #4)
32Injector (Cylinder #1) [High] control outputInjector (Cylinder #1)
33Injector (Cylinder #3) [High] control outputInjector (Cylinder #3)
34Injector (Cylinder #2) [High] control outputInjector (Cylinder #2)
35Injector (Cylinder #5) [High] control outputInjector (Cylinder #5)
36
37
38Injector (Cylinder #3) signal inputEngine Control Module (ECM)
39
40Injector (Cylinder #6) signal inputEngine Control Module (ECM)
41Injector (Cylinder #4) signal inputEngine Control Module (ECM)
42Battery power (B+)Ignition switch
43Battery power (B+)Main relay
44Battery power (B+)Main relay
45Fuel Pressure Control Valve (FPRV) [High] control outputFuel Pressure Control Valve (FPRV)
46Injector (Cylinder #4) [Low] control outputInjector (Cylinder #4)
47Injector (Cylinder #1) [Low] control outputInjector (Cylinder #1)
48ECM groundChassis ground
49ECM groundChassis ground
50ECM groundChassis ground
51
52
53
54
55Injector (Cylinder #1) signal inputEngine Control Module (ECM)
56
57
58
59Battery power (B+)Main relay
60Fuel Pressure Control Valve (FPRV) [Low] control outputFuel Pressure Control Valve (FPRV)

CONNECTOR DESCRIPTION [CLG-IDB]

IDB Terminal input/output signal

Pin No.DescriptionConditionTypeLevel
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16Injector (Cylinder #3) [Low] control outputIdlePulseHigh: Battery voltage
Relay ONLow: Max. 1.0V
17Injector (Cylinder #6) [Low] control outputIdlePulseHigh: Battery voltage
Relay ONLow: Max. 1.0V
18Injector (Cylinder #6) [High] control outputIdlePulseHigh: Battery voltage ~ 80V
Relay ONLow: Battery voltage
19Injector (Cylinder #2) [Low] control outputIdlePulseHigh: Battery voltage
Relay ONLow: Max. 1.0V
20Injector (Cylinder #5) [Low] control outputIdlePulseHigh: Battery voltage
Relay ONLow: Max. 1.0V
21
22Injector (Cylinder #2) signal inputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
23Injector (Cylinder #5) signal inputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
24
25Fuel Pressure Control Valve (FPRV) logic input
26CCP-CAN [Low]RecessivePulse2.0 ~ 3.0V
Dominant2.75 ~ 4.5V
27CCP-CAN [High]RecessivePulse2.0 ~ 3.0V
Dominant2.75 ~ 4.5V
28Battery power (B+)IG OFFDC voltageMax. 0.5V
IG ONBattery voltage
29Battery power (B+)IG OFFDC voltageMax. 0.5V
IG ONBattery voltage
30Battery power (B+)IG OFFDC voltageMax. 0.5V
IG ONBattery voltage
31Injector (Cylinder #4) [High] control outputIdlePulseHigh: Battery voltage ~ 80V
Relay ONLow: Battery voltage
32Injector (Cylinder #1) [High] control outputIdlePulseHigh: Battery voltage ~ 80V
Relay ONLow: Battery voltage
33Injector (Cylinder #3) [High] control outputIdlePulseHigh: Battery voltage ~ 80V
Relay ONLow: Battery voltage
34Injector (Cylinder #2) [High] control outputIdlePulseHigh: Battery voltage ~ 80V
Relay ONLow: Battery voltage
35Injector (Cylinder #5) [High] control outputIdlePulseHigh: Battery voltage ~ 80V
Relay ONLow: Battery voltage
36
37
38Injector (Cylinder #3) signal inputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
39
40Injector (Cylinder #6) signal inputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
41Injector (Cylinder #4) signal inputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
42Battery power (B+)IG OFFDC voltageMax. 0.5V
IG ONBattery voltage
43Battery power (B+)IG OFFDC voltageMax. 0.5V
IG ONBattery voltage
44Battery power (B+)IG OFFDC voltageMax. 0.5V
IG ONBattery voltage
45Fuel Pressure Control Valve (FPRV) [High] control outputIdleDC voltageBattery voltage
Max. 1.0V
46Injector (Cylinder #4) [Low] control outputIdlePulseHigh: Battery voltage
Relay ONLow: Max. 1.0V
47Injector (Cylinder #1) [Low] control outputIdlePulseHigh: Battery voltage
Relay ONLow: Max. 1.0V
48ECM groundIdleDC voltageMax. 50mV
49ECM groundIdleDC voltageMax. 50mV
50ECM groundIdleDC voltageMax. 50mV
51
52
53
54
55Injector (Cylinder #1) signal inputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
56
57
58
59Battery power (B+)IG OFFDC voltageMax. 0.5V
IG ONBattery voltage
60Fuel Pressure Control Valve (FPRV) [Low] control outputIdleDC voltageBattery voltage
Max. 1.0V

CONNECTOR DESCRIPTION [CLG-IDB]

Scheme 273

Scheme 273: Circuit Diagram

Scheme 274

Scheme 274

Scheme 275

Scheme 275: Removal
  1. Turn the ignition switch off and disconnect the battery negative (-) cable.
  2. Disconnect the injector drive box (IDB) connector (A).
  3. Remove the IDB assembly after removing the bolts (B) and the nuts (C).

Throttle Position Sensor (TPS)

  1. Connect the GDS on the Data Link Connector (DLC).
  2. Start the engine and measure the output voltage of TPS 1 and 2 at C.T. and W.O.T. Throttle angle(°) Output Voltage (V) TPS1 TPS2 C.T 0.5 4.5 W.O.T 4.41 0.59

ETC Motor

  1. Turn the ignition switch OFF.
  2. Disconnect the ETC module connector.
  3. Measure resistance between the ETC module terminals 1 and 2.
  4. Check that the resistance is within the specification. Specification: Refer to " «SPECIFICATION»(ref-590369-S32967505622013121700000) "

Scheme 276

Scheme 276: Removal

Scheme 277

Scheme 277
  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Remove the air intake hose (Refer to " «INTAKE AND EXHAUST SYSTEM»(ref-590357) " in EM group).
  3. Disconnect the ETC module connector (A).
  4. Disconnect the coolant hoses (B).
  5. Remove the installation bolts, and then remove the ETC module (C) from the engine.

ETC module learning procedure

When installing new ETC module or re-installing it, ETC module learning procedure must be performed.

  1. Hold the ignition key or the start button at th IG ON position during 5 seconds.
  2. Turn ignition swich OFF and then start the engine. CAUTION: DTC codes (P0638, P2110) might be displayed if ETC module learning procedure does not performed after replacing ETC module.

Inatallation

CAUTIONInstall the component with the specified torques. Note that internal damage may occur when the component is dropped. If the component has been dropped, inspect before installing.
CAUTIONApply the engine oil to the valve O-ring.
CAUTIONExactly distinguish the color of the valve and harness connectors in bank 1 and 2 when installing, or the engine will operate abnormally (Refer to the table below).
ItemsComponent SideHarness Side
Bank 1 (RH)Grey
Bank 2 (LH)Black
  1. Installation is reverse of removal. CVVT oil control valve installation bolt: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)