Contents Section: Testing & Diagnostics All sections

Intake Air System: Removal & Installation Honda S2000 AP2 рестайлинг

Testing & Diagnostics 9 illustrations ~507 words

Throttle Body Removal/Installation

CAUTIONDo not insert your fingers into the installed throttle body when you turn the ignition switch ON (II) or while the ignition switch is ON (II). If you do, you will seriously injure your fingers if the throttle valve is activated.

Note. If you are replacing the throttle body, begin at step 1. If you are removing the throttle body, begin at step 4 .

Scheme 148

Scheme 148
  1. Connect the HDS while the engine is stopped.
  2. Select the INSPECTION MENU with the HDS.
  3. Do the TP POSITION CHECK in the ETCS TEST.
  4. Remove the intake air duct (A).
  5. Disconnect the throttle body connector (B).
  6. Disconnect the water bypass hoses (C), and plug them.
  7. Remove the throttle body (D).
  8. Install the parts in the reverse order of removal with a new gasket (E), then check these items: Do «ECM IDLE LEARN PROCEDURE»(ref-221342-S09897997502006022400000) . Refill the radiator with engine coolant (see «COOLANT REPLACEMENT»(ref-221326-S23165940062006022400000) ).

Scheme 149

Scheme 149: Throttle Body Disassembly/Reassembly

Accelerator Pedal Replacement

  1. Remove the throttle cable (A) from the accelerator pedal (B).
  2. Remove the nuts (C) and the accelerator pedal.
  3. Install the parts in the reverse order of removal.

Scheme 150

Scheme 150: Throttle Cable Removal/Installation

Scheme 151

Scheme 151

Scheme 152

Scheme 152
  1. Remove the throttle cable cover (see «THROTTLE CABLE ADJUSTMENT»(ref-221344-S11008582622006022400000) ).
  2. Fully open the throttle valve, then remove the throttle cable (A) from the throttle link (B).
  3. Remove the cable housing (C) from the cable bracket (D).
  4. Remove the throttle cable (A) from the accelerator pedal (B).
  5. Install the cable in the reverse order of removal.
  6. Hold the cable, removing all slack from it.
  7. Set the cable on the bracket (A). Turn the adjusting nut (B) so that its free play is 0 mm.
  8. Position the adjusting nut on the other side of the bracket, then tighten the locknut (C).
  9. Check the throttle cable free play (see «THROTTLE CABLE ADJUSTMENT»(ref-221344-S11008582622006022400000) ).
  10. With the cable properly adjusted, check the throttle link to be sure it opens fully when you push the accelerator pedal to the floor. Also check the throttle link to be sure it returns whenever you release the accelerator pedal.

Scheme 153

Scheme 153: Throttle Cable Adjustment

Scheme 154

Scheme 154
  1. Remove the throttle cable cover (A).
  2. Check cable free play at the throttle linkage. Cable free play (A) should be 9/16-11/16 in. (15-18 mm).
  3. If the free play is not within spec (9/16-11/16 in., 15-18 mm), loosen the locknut (B), turn the adjusting nut (C) until the deflection is as specified, then retighten the locknut.
  4. With the cable properly adjusted, check the throttle link to be sure it opens fully when you push the accelerator pedal to the floor. Also check the throttle link to be sure it returns to whenever you release the accelerator pedal.

Scheme 155

Scheme 155: Air Cleaner Removal/Installation
  1. Remove the air cleaner element (see «AIR CLEANER REMOVAL/INSTALLATION»(ref-221344-S13961149822006022400000) ).
  2. Remove the bolts (A).
  3. Remove the air cleaner (B).
  4. Install the parts in the reverse order of removal.

Scheme 156

Scheme 156: Air Cleaner Element Inspection/Replacement
  1. Remove the air cleaner housing cover (A).
  2. Remove the air cleaner element (B) from the air cleaner housing (C).
  3. Check the air cleaner element for damage or clogging. If it is damaged or clogged, replace it. NOTE: Do not use compressed air to clean the air cleaner element.
  4. Clean and remove any debris from inside the air cleaner housing.
  5. Install the parts in the reverse order of removal.