Contents Wiring diagrams Section: Automatic Trans All sections

Automatic Transaxle: Removal & Installation Ford Grand C-MAX II

Automatic Trans 29 illustrations ~785 words

Removal

WARNINGBefore beginning any service procedure, refer to HEALTH AND SAFETY PRECAUTIONS Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

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Scheme 6

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Scheme 7
  1. Refer to: «HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S05516616262013040100000) (100-00 General Information, Description and Operation).
  2. Refer to: «JACKING AND LIFTING - OVERVIEW»(ref-539167-S37930574612013040100000) (100-02 Jacking and Lifting, Description and Operation).
  3. Refer to: «FRONT HALFSHAFT LH»(ref-539187-S37708466412013040100000) (205-04 Front Drive Halfshafts, Removal and Installation).
  4. General Equipment: Punch
  5. General Equipment: Puller

Installation

Pinpoint Test C

C1 205-153 (T80T-4000-W) Handle
  1. click to open the image
C2 205-153 (T80T-4000-W) Handle
  1. click to open the image
WARNINGBefore beginning any service procedure, refer to HEALTH AND SAFETY PRECAUTIONS Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

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Scheme 8

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Scheme 9
  1. Refer to: «HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S05516616262013040100000) (100-00 General Information, Description and Operation).
  2. Refer to: «JACKING AND LIFTING - OVERVIEW»(ref-539167-S37930574612013040100000) (100-02 Jacking and Lifting, Description and Operation).
  3. Refer to: «FRONT HALFSHAFT RH»(ref-539187-S42701564832013040100000) (205-04 Front Drive Halfshafts, Removal and Installation).
  4. General Equipment: Punch
  5. General Equipment: Puller

Pinpoint Test C

C1 205-153 (T80T-4000-W) Handle
  1. click to open the image
C2 205-153 (T80T-4000-W) Handle
  1. click to open the image
WARNINGBefore beginning any service procedure, refer to HEALTH AND SAFETY PRECAUTIONS Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

Note. If removing the TCM to install a new TCM , it is not necessary to remove the TCM mounting bracket. If removing the TCM to service another component, it may be necessary to remove the TCM mounting bracket.

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Scheme 19
  1. Refer to: «HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S05516616262013040100000) (100-00 General Information, Description and Operation).
  2. Refer to: «HIGH VOLTAGE BATTERY DISCONNECT AND CONNECT - HYBRID ELECTRIC VEHICLE (HEV)»(ref-539155-S06915697752013040100000) (414-03A High Voltage Battery, Mounting and Cables, General Procedures). Refer to: «HIGH VOLTAGE BATTERY DISCONNECT AND CONNECT - PLUG-IN HYBRID ELECTRIC VEHICLE (PHEV)»(ref-539155-S42228152672013040100000) (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
  3. Refer to: «AIR CLEANER»(ref-539209-S08535137802013040100000) (303-12 Intake Air Distribution and Filtering, Removal and Installation). Refer to: «AIR CLEANER OUTLET PIPE»(ref-539209-S33663050852013040100000) (303-12 Intake Air Distribution and Filtering, Removal and Installation).
  4. Refer to: «COWL PANEL»(ref-539194-S19601587112013040100000) (501-02 Front End Body Panels, Removal and Installation).
  5. Torque: 11 Nm
  6. Torque: 11 Nm
  7. Torque: 11 Nm
  8. Torque: 8 Nm
  9. Torque: 48 Nm NOTE: TCM Mounting Bracket
  10. Torque: Nuts 20 Nm Bolts 40 Nm
  1. To install, reverse the removal procedure.
  2. Fill the Electric Powertrain Cooling System. Refer to: «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-539175-S15417758412013040100000) (303-03B Electric Powertrain Cooling, General Procedures).
WARNINGBefore beginning any service procedure, refer to HEALTH AND SAFETY PRECAUTIONS Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

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Scheme 28
  1. Refer to: «HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S05516616262013040100000) (100-00 General Information, Description and Operation).
  2. Refer to: «TRANSMISSION»(ref-539174-S04554186622013040100000) (307-01 Automatic Transmission - Vehicles With: Automatic Transmission - HF35, Removal and Installation).

Pinpoint Test C

C6 307-694 Installer, Manual Lever Seal
  1. click to open the image
WARNINGBefore beginning any service procedure, refer to HEALTH AND SAFETY PRECAUTIONS Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

Pinpoint Test C

C4 303-F072 Support Bar, Engine
  1. click to open the image

Pinpoint Test C

C4 303-F072 Support Bar, Engine
  1. click to open the image
WARNINGBefore beginning any service procedure, refer to HEALTH AND SAFETY PRECAUTIONS Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

Scheme 29

Scheme 29
  1. Refer to: «HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S05516616262013040100000) (100-00 General Information, Description and Operation).
  2. Refer to: «JACKING AND LIFTING - OVERVIEW»(ref-539167-S37930574612013040100000) (100-02 Jacking and Lifting, Description and Operation).
  3. Torque: 103 Nm Torque: Stage 1: 48 Nm Stage 2: 60° Torque: 80 Nm Torque: 125 Nm
  1. To install, reverse the removal procedure.
WARNINGBefore beginning any service procedure, refer to HEALTH AND SAFETY PRECAUTIONS Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

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Scheme 30

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Scheme 32
  1. Refer to: «HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S05516616262013040100000) (100-00 General Information, Description and Operation).

Pinpoint Test C

C2 307-694 Installer, Manual Lever Seal
  1. click to open the image
WARNINGBefore beginning any service procedure, refer to HEALTH AND SAFETY PRECAUTIONS Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

Note. The transmission cannot be removed from the vehicle separate from the engine. Refer to REMOVAL engine removal to remove the transmission. Separate the transmission from the engine following the additional steps in this procedure.

Pinpoint Test C

C1 HEV
  1. HEV
C3 PHEV
  1. click to open the image
  2. PHEV

All vehicles

Pinpoint Test C

C1 HEV
  1. click to open the image
  2. HEV
C2 PHEV
  1. PHEV
C3 All vehicles
  1. Torque: 9 Nm
  2. Torque: 25 Nm
  3. Torque: 9 Nm click to open the image
WARNINGBefore beginning any service procedure, refer to HEALTH AND SAFETY PRECAUTIONS Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

Scheme 33

Scheme 33
  1. Refer to: «HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S05516616262013040100000) (100-00 General Information, Description and Operation).

Scheme 34

Scheme 34: Installation
  1. Torque: 9 Nm
  2. Refer to: «TRANSMISSION FLUID DRAIN AND REFILL»(ref-539174-S01565617712013040100000) (307-01 Automatic Transmission - Vehicles With: Automatic Transmission - HF35, General Procedures).