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2.0L - Engine Assembly - Engine Code(s): Bpy: Overhaul Audi A3 8P facelift

Mechanical 2 illustrations ~334 words

ENGINE, SECURING ON ASSEMBLY STAND

Special tools and workshop equipment required

  1. Engine Sling 2024 A
  2. Shop Crane VAS 6100
  3. Engine and Transmission Holder VAS 6095
  4. Engine/Transmission Support T10012
  1. Transmission separated from engine.

Hook the 2024 A to engine and to the VAS 6100.

Scheme 327

Scheme 327

Note. To be aligned to the center of gravity of the engine assembly, the hole rails of the lifting hook must be inserted as shown in the illustration.

WARNINGLifting hooks and alignment pins on the engine sling must be secured with securing pins -arrows-.

Lift the engine off from the T10012 using the VAS 6100.

Secure engine on VAS 6095 when working on engine.

Scheme 328

Scheme 328: SUBFRAME OVERVIEW
  1. Bolt Transmission support to transmission Tightening specification, refer to «SUBFRAME MOUNT ASSEMBLY OVERVIEW»(ref-496079-S22878301422012082100000) Tightening specification, refer to «SUBFRAME MOUNT OVERVIEW»(ref-496081-S34885481282012082100000)
  2. Bolts Pendulum supports to transmission Tightening specification, refer to «SUBFRAME MOUNT ASSEMBLY OVERVIEW»(ref-496079-S22878301422012082100000) Tightening specification, refer to «SUBFRAME MOUNT OVERVIEW»(ref-496081-S34885481282012082100000)
  3. Engine Support With support arm
  4. Bolt 45 Nm Engine support to engine
  5. Engine Mount
  6. Bolt Replace 40 Nm plus an additional 90° turn. Engine mount to body
  7. Bracket
  8. Bolt Replace 20 Nm plus an additional 90° turn. Bracket to engine mount
  9. Bolt Replace 20 Nm plus an additional 90° turn. Bracket to body
  10. Bolt Replace 40 Nm plus an additional 90° turn. Engine mount to body
  11. Bolts Replace 60 Nm plus an additional 90° turn. Engine mount to engine support
  12. Pendulum Support
  13. Bolt Pendulum supports to subframe Tightening specification, refer to «SUBFRAME MOUNT ASSEMBLY OVERVIEW»(ref-496079-S22878301422012082100000) Tightening specification, refer to «SUBFRAME MOUNT OVERVIEW»(ref-496081-S34885481282012082100000)
  14. Bolt Transmission mount to transmission support Tightening specification, refer to «SUBFRAME MOUNT ASSEMBLY OVERVIEW»(ref-496079-S22878301422012082100000) Tightening specification, refer to «SUBFRAME MOUNT OVERVIEW»(ref-496081-S34885481282012082100000)
  15. Bolt Transmission mount to body Tightening specification, refer to, «SUBFRAME MOUNT ASSEMBLY OVERVIEW»(ref-496079-S22878301422012082100000) Tightening specification, refer to «SUBFRAME MOUNT OVERVIEW»(ref-496081-S34885481282012082100000)
  16. Transmission Mount With support arm
  17. Bolt Transmission support to transmission Tightening specification, refer to «SUBFRAME MOUNT ASSEMBLY OVERVIEW»(ref-496079-S22878301422012082100000) Tightening specification, refer to «SUBFRAME MOUNT OVERVIEW»(ref-496081-S34885481282012082100000)
  18. Bolt Transmission support to transmission Tightening specification, refer to «SUBFRAME MOUNT ASSEMBLY OVERVIEW»(ref-496079-S22878301422012082100000) Tightening specification, refer to «SUBFRAME MOUNT OVERVIEW»(ref-496081-S34885481282012082100000)
  19. Transmission Support