Tightening torque
For tightening torques not in the text, see Tightening torque.
For tightening torques not in the text, see Tightening torque.
Tightening the intermediate section
Install the two old screws for the flywheel and carrier plate at the rear edge of the crankshaft.
Lift these and the front of the crankshaft.
Carefully lay the crankshaft into place in the block.
The crankshaft must not be turned before the intermediate section has been torque tightened. Position the intermediate section.
Lubricate and install all the screws.
Install the intermediate section and the screws on the exhaust side at bearing recesses 2 and 5.
Pull the intermediate section down against the cylinder block.
| CAUTION | The M8 bolts on the exhaust side have two lengths. |
Note. Use new M10 bolts.
| 1. All M10 screws........20 Nm |
|---|
| 2. All M10 bolts........ 45 Nm |
| 3. All M8 bolts........ 24 Nm |
| 4. All M7 bolts........ 17 Nm |
| 5. Angle-tighten all M10 screws........90° |
Tighten the screws in the following order
Tighten the screws in sequence from the middle and out.
Tightening the connecting rod cover
Install the cap. Check that the marking, if any, matches.
Lubricate and install new screws. Tighten in two stages
1. 20 Nm .
2. Angle-tighten 90° .
Check that the connecting rod can be moved sideways.
Note. The crankshaft must not be rotated before the connecting rod cover has been tightened.
Install the two old screws for the flywheel and carrier plate at the rear edge of the crankshaft. Lift these and the front of the crankshaft.
Carefully position the crankshaft in the block. The crankshaft must not be turned before the intermediate section has been torque tightened. Position the intermediate section. Lubricate and install all the screws.
Note. Use new M10 bolts.
| CAUTION | The M8-bolts on the exhaust side have two lengths. |
Install the intermediate section and the screws on the exhaust side at bearing recesses 2 and 5.
Pull down the intermediate section. Tighten the screws. See Summary of specific components and tightening torques.
Note. The crankshaft must not be rotated before the connecting rod cap has been tightened.
Install the cap. Check that any markings correspond.
Lubricate and install new screws. Tighten the screws. See Tightening torque.
Check that the connecting rod can be moved sideways.
For tightening torques not in the text, see Tightening torque.
Scheme 376
Turn the crankshaft counter-clockwise (viewed from the rear of the engine) until the piston in cylinder 1 reaches top dead center (TDC).
Continue turning counter-clockwise until the piston in cylinder 1 is approximately 2-3 cm before top dead center (BTDC).
Install the crankshaft stop 9995451 . Ensure that it bottoms out against the cylinder block.
Now turn the crankshaft clockwise (viewed from the rear of the engine) until the crankshaft counter-weight is in contact with the crankshaft stop.
Scheme 377
Install a new cylinder head gasket .
Install the cylinder head.
Use new screws .
Lubricate and install all the screws.
Tighten the screws in the following order. Tighten the screws alternately from the center and outwards.
- 20 Nm
- 60 Nm
- Angle-tighten 130° . Use protractor «9512050»(/volvo/v70/ii-2000-2004/remont/oem-general-information/#special-tools) .
Tightening torques
For tightening torques not in the text, see Tightening torque.
For tightening torques not in the text, see Tightening torque.
Scheme 378
Install the rear timing cover.
Screw into place at the three mounting points.
Install the water pump with a new gasket .
Apply thread sealant, P/N 11-61 056, to all the screws for the water pump. Tighten the screws crosswise.
Scheme 379
Use a new gasket and a new O-ring around the oil pump housing and new screws. Alternatively, apply thread sealant 11 61 056 to the underside of the old screw heads.
Screw sliding sleeve 9995747 into place at the front of the crankshaft journal.
Press in the pump over the sliding sleeve.
Install the screws as a guide.
Carefully tap in the oil pump with a rubber mallet.
Tighten the oil pump crosswise. See Summary of specific components and tightening torques.
Remove sliding sleeve 9995747 .
For tightening torques not in the text, see Tightening torque.
For tightening torques not in the text, see Tightening torque.
See also:
• 9512767