Engine - Removal, Replacement and Installation: Removal & Installation Volvo V70 II

Cylinder head/gasket, replacement

Special tools

9995452

9995454

9995670

9995451

9512050

9512767

9995450

9995718

9995719

Note. Since the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

Note. There are a number of versions of the VVT-unit (variable valve timing). Therefore it is extremely important to always read the information referring to the engine variant/model year to be remedied.

See Cylinder head/gasket, replacement

Special tools

9995452

9995454

9995670

9995451

9512050

9512767

9995450

9995718

9995719

Note. As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

See Cylinder head/gasket, replacement

See Cylinder head/gasket, replacement

See Cylinder head/gasket, replacement

Scheme 81

Raise the car.

Remove

1. the splash guard under the engine
2. the torque rod from the transmission and sub-frame.

Scheme 82

1. install the new torque rod
2. Tighten the screws (A) to the transmission. Tighten to 35 Nm . Angle-tighten 40°
3. tighten the nuts (B) to the sub-frame. Tighten to 65 Nm . Angle-tighten 60°
4. Tighten the nuts (C). Tighten to 35 Nm . Angle-tighten 90° .

Preparations for removal of the drive shafts

Remove on the left and right-hand sides

1. the tie rod from the wheel spindle
2. the link rod from the anti-roll bar
3. the screw that holds the brake pipe bracket to the bodywork
4. the nut holding the control arm to the ball joint
5. the center screw from the end of the drive shaft.

Oil sump replacement

Special tools

9512767

See Oil sump replacement

See Oil sump replacement

See Oil sump replacement

See Oil sump replacement

Remove components

Remove

1. the cross stay between the suspension turrets
2. the upper timing belt cover
3. the servo reservoir and the expansion tank. Lift up and place on top of the engine. WARNING: Ensure that no power steering fluid is spilled. Extremely flammable.
4. the auxiliaries belt
5. the front timing belt cover.

Remove

1. the cross stay between the suspension turrets
2. the upper camshaft belt cover
3. the servo reservoir and expansion tank. Lift them up and place them on top of the engine WARNING: Ensure that no power steering fluid is spilled. It is extremely flammable
4. the auxiliaries belt
5. the front camshaft belt cover.

Remove the engine cooling fan (FC)

Remove

1. slacken off the brake vacuum hose from the intake
2. the air cleaner (ACL) housing intake pipe from the connection above the radiator. Twist the pipe up
3. the manifold absolute pressure (MAP) sensor from the front cover plate
4. the evaporative emission system (EVAP) valve from the engine cooling fan (FC) shroud
5. release the wiring from the fan shroud.

Lift out the hose for the expansion tank from the holders on top of the fan shroud.

Disconnect both the engine cooling fan (FC) connectors.

1. both screws holding the fan shroud.

Carefully lift up the engine cooling fan (FC).

Install radiator protection 9995474 .