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Body Frame - Specifications, Mechanical: Overview Volvo V70 II

Frames, Subframes & Crossmembers 51 illustrations ~845 words

Scheme 6

Scheme 6: Body Side, Alignment Chart

D1 = 978 mm

Scheme 7

Scheme 7

D2 = 1381 mm

D3 = 809 mm

Scheme 8

Scheme 8

D4 = 813 mm

Scheme 9

Scheme 9

D5 = 1202 mm

D6 = 1136 mm

Scheme 10

Scheme 10

E1 = 1492 mm

E2 = 1484 mm

E8 = 1421 mm

Scheme 11

Scheme 11

Scheme 12

Scheme 12

A11 = 210 mm

A12 = 27 mm

A13 = 20 mm

Scheme 13

Scheme 13

E3 = 1478 mm

E4 = 1428 mm

Scheme 14

Scheme 14

E5 = 1648 mm

Scheme 15

Scheme 15

E6 = 1488 mm

Scheme 16

Scheme 16

E7 = 581 mm

Scheme 17

Scheme 17: Front Section, Alignment Chart

A1 = 1490 mm

A2 = 708 mm.

A3 = 868 mm

Scheme 18

Scheme 18

A4 = 946 mm

A5 = 1282 mm

A6 = 1350 mm

Scheme 19

Scheme 19

A7 = 926 mm

A8 = 812 mm

Scheme 20

Scheme 20

A9 = 97 mm

Left side.

Scheme 21

Scheme 21

A10 = 159 mm

Right-hand side.

A17 = 21 mm

A11 = 216 mm

A12 = 31 mm

A13 = 23 mm

Scheme 22

Scheme 22

A14 = 98 mm

A15 = 40 mm

A16 = 38 mm

Scheme 23

Scheme 23: Side Members Front, Alignment Chart

B1 = 1066 mm

B2 = 785 mm

B3 = 1239 mm

Scheme 24

Scheme 24

Scheme 25

Scheme 25

Scheme 26

Scheme 26: Surfaces

1. There must not be any sealant on the surface.

2. Seal with class A finish.

See Class A .

3. Seal with class B finish.

See Class B .

4. Seal with class D finish.

See Class D .

Scheme 27

Scheme 27: Class A

Visible seal with high requirements for the finish.

The material must have been applied liberally but evenly. There must be no areas where excess sealant has gathered.

Use a rubber putty knife to smooth the surface.

See panel section A for the appearance of the bead.

Scheme 28

Scheme 28: Class B

Visible seal with lower requirements for the finish.

The material should be liberally but evenly applied.

Lines and minor pitting is acceptable.

The sealant must not have been applied too thickly.

The dimension of the bead must be as in panel section B.

B1 = minimum 0.5 mm, maximum 2.0 mm.

B2 = minimum 4.0 mm, maximum 10.0 mm.

B3 = minimum 2.0 mm.

B4 = minimum 2.0 mm, maximum 4.0 mm.

Scheme 29

Scheme 29: Class D

Seal with no requirements for the finish.

The sealant must be liberally applied.

Minimum material thickness = 0.5 mm.

Lines, lumps and pools of up to 5 mm are acceptable.

The dimension of the bead must be as in panel section D.

D1 = minimum 0.5 mm, maximum 5.0 mm.

D2 = minimum 7.0 mm, maximum 50 mm.

Scheme 30

Scheme 30: Engine Compartment And Windshield Wiper Well

1 = free of sealant 35 mm diameter.

Scheme 31

Scheme 31

M1 = minimum 20 mm.

1. Free of sealant 45 mm diameter.

Scheme 32

Scheme 32

Scheme 33

Scheme 33: Front Wheel Arch

1. There must not be any sealant on the surface.

Scheme 34

Scheme 34: Underside Of The Central Floor

1. Free of sealant.

2. Holes sealed.

3. Free of sealant 35x45 mm.

Scheme 35

Scheme 35: Underside Of The Rear Floor And Rear Wheel Well

1. Free of sealant.

Scheme 36

Scheme 36

2. Only as protection against wear.

M5 = minimum 40 mm.

M6 = minimum 110 mm.

M7 = minimum 50 mm.

Scheme 37

Scheme 37

M8 = maximum 5 mm.

2. Only as protection against wear.

Scheme 38

Scheme 38

1. Free of sealant.

2. Only as protection against wear.

M2 = minimum 21 mm.

Scheme 39

Scheme 39

1. Free of sealant 45 mm diameter.

M3 = minimum 40 mm.

M4 = maximum 25 mm.

Scheme 40

Scheme 40

M10 = 100 mm.

M11 = 45 mm.

M12 = 75 mm.

M13 = minimum 5 mm.

M14 = maximum 15 mm.

M15 = maximum 10 mm.

Scheme 41

Scheme 41

1. Free of sealant 45 mm diameter.

2. Only as protection against wear.

M16 = 130 mm.

Scheme 42

Scheme 42

1. Free of sealant 45 mm diameter.

M3 = minimum 40 mm.

M4 = maximum 25 mm.

M11 = 45 mm.

M12 = 75 mm.

M13 = minimum 5 mm.

M14 = maximum 20 mm.

M15 = maximum 10 mm.

Scheme 43

Scheme 43: Passenger compartment, internal

1 Free of sealant 30 mm diameter.

Scheme 44

Scheme 44

1. Free of sealant.

M17 = minimum 11 mm.

M18 = minimum 10 mm.

Scheme 45

Scheme 45

1. Free of sealant.

Scheme 46

Scheme 46

1. Free of sealant 35 mm diameter.

M19 = maximum 10 mm.

M20 = maximum 15 mm.

Scheme 47

Scheme 47

1. Free of sealant 35 mm diameter.

M21 = 15 mm +/- 10 mm.

Scheme 48

Scheme 48: Cargo Compartment, Internal

1. Drainage plug free of sealant.

M22 = maximum 15 mm.

M23 = maximum 2.5 mm.

Scheme 49

Scheme 49

1. Drainage plug free of sealant.

2. Free of sealant 35 mm diameter.

Scheme 50

Scheme 50: Cargo Compartment Opening And Rear Section

1. There must not be any sealant in the seal hole (1).

The thickness of the seal must not exceed 2.0 mm. (The seal deviates from the factory seal along the D-post).

Scheme 51

Scheme 51

Scheme 52

Scheme 52: Roof

The class of finish deviates from the seal from the factory along the side of the roof.

(original seal).

Scheme 53

Scheme 53

Scheme 54

Scheme 54: Hinges

1. Applied up to the weld.

Scheme 55

Scheme 55: Front Side Door

1. Thickness of the seal on the lower edge of the door = maximum 1 mm.

Scheme 56

Scheme 56: Rear Side Door

1. Thickness of the seal on the lower edge of the door = maximum 1 mm.