Preparations
Remove the necessary components from the car according to the menu
The front bumper. See Casing, bumper front, replacing .
The fender liner. See Front fender liner .
The headlamps. See Headlamp / bulb, replacing .
The front side marker lamps. See Side turn signal flasher, replacing .
The front turn signal lamps. See Turn signal lamps, replacing .
The front fog lamps. See Fog lamps, front, replacing .
The hood. See Hinges, hood, replacing .
The front door sill cover. See Front sill trim .
The radiator. See Radiator / charge air cooler (CAC), replacement .
The front section. See Front end .
The front wheels.
The front springs. See Spring struts, front, replacing .
The A/C and cooling systems. See Magnet clutch AC compressor, replacing .
Engine B52x4T. See Engine/transmission, removing and Engine/transmission, installing .
Engine D5252T. See Engine/transmission, removing and Engine/transmission, installing .
Electrical components as necessary.
The cooling system. See Condenser, replacing Radiator / charge air cooler (CAC), replacement Oil cooler steering gear, replacing .
Remove the necessary components from the car according to the menu
The battery. See Battery, replacing .
The rear door by separating the hinges. See Hinges, tailgate, replacing .
The bumper. See Bumper rear, replacing .
The sill. See The rear sill trim panel .
Rear wheels.
The fender liner. See Rear fender liner .
The tailgate sill. See The rear sill trim panel .
The tail lamp. See Bulb tail lamp / stop lamp / back-up lamp / fog lamp, replacing .
The weatherstrip in the tailgate opening.
The weatherstrip for the door opening.
The rear seat. See Cushion .
The C-post panel. See Panel, C-post, replacing .
The C-post panel. See Panel, D-post, replacing .
The seat belts. See Seat belts, replacing .
The rear seat belt tensioners. See Seat belts, replacing .
The headlining. See Headlining, replacing .
The rear windshield. See Removing the rear windshield .
The rear side window. See Removal of rear side window .
The parcel shelf loudspeakers.
The release handle for the tailgate. See Replacing the switch for the lock unit / cargo compartment lighting Replacing the lock cylinder in the trunk lid .
The subwoofer on the left-hand side.
The tow hitch.
The fuel tank. See Brαnsletank, byte .
The fuel tank filler cover. See Fuel tank filler cover .
The fuel filler pipe.
Remove the necessary components from the car according to the menu
The front side door. See Panel, rear side door, replacing .
The rear side door. See Replacing the front door side panel .
The rear side window. See Side window, rear, replacing .
The windshield. See Windscreen removal .
The rear windshield. See Removing the rear windshield .
Weatherstrips.
Roof trim.
The cargo compartment. See Loudspeaker, D-post, replacing Panel, tailgate, replacing Lock mechanism, tailgate, replacing Components cool box rear seat, replacing .
The rear seat. See Rear seat assembly, replacement .
The front seats. See Lifting the front seats in and out .
The floor carpets. See Floor carpet, front, replacing Floor carpet, rear, replacing .
The headlining. See Headlining, replacing .
The A-post panels. See Replacing the A-post panel .
The B-post panels. See Panel, B-post, replacing .
The C-post panels. See Panel, C-post, replacing .
The D-post panels. See Panel, D-post, replacing .
The front and rear sill trim panels See Front door sill trim panel and Rear door sill trim panel .
The dashboard. See Dashboard, replacing .
The inflatable curtain. See IC (inflatable curtain) module, replacing .
The inflatable curtains and seat belts. See Seat belts, replacing .
Components cool box rear seat, replacing
Note. As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.
This section contains methods for
- the entire cover. See «Cover assembly, replacing»(ref-406837-S40466125792011070100000)
- the lock on the cover. See «Lock cover, replacing»(ref-406837-S10536172462011070100000)
- the blower fan motor. See «Replacing blower fan motor»(ref-406837-S03910948162011070100000)
- the switch. See «Switch, replacing»(ref-406837-S11986772052011070100000) .
Lock cover, replacing
Removing the lock cover
Scheme 91
Grip the lock using heavy duty pliers.
Pull straight out in line with the cover while working the lock back and forth.
Pull heavily until the lock releases.
Note. The lock is secured by two plastic hooks which break when the lock releases. Check that there are no loose plastic pieces where the old lock was positioned.
Installing the lock cover
Scheme 92
Insert the lock in the correct position.
Press so that the hooks engage securely.
Replacing blower fan motor
Removing the blower fan motor
Scheme 93
Turn the coolbox upside down.
Remove the 16 screws.
Note. Do not slacken off the screws for the fan.
Remove the fan shroud.
Note. Do not damage the cable for the fan.
Scheme 94
Remove the switch for the fan from the printed circuit board.
The switch is secured using hot adhesive, so it may need to be cut out.
Scheme 95
Remove the 4 screws for the fan.
Lift out the fan.
Installing the blower fan motor
Install
- the engine coolant fan (FC)
- the 4 screws for the fan. Tighten
- the switch for the fan in the printed circuit board. Secure using hot adhesive
- the fan shroud
- the 16 screws for the fan shroud. Tighten.
Switch, replacing
Removing the switch
Remove the 16 screws. See Replacing blower fan motor .
Note. Do not slacken off the screws for the fan.
Remove the fan shroud. See Replacing blower fan motor .
Note. Do not damage the cable for the fan.
Scheme 96
Detach the 2 cables from the switch.
HINT: Mark up the cables before removal.
The switch is secured using hot adhesive.
Cut away the adhesive using a sharp knife.
Press out the switch.
Scheme 97
Heat both the cables so that they release from the switch. Use a soldering iron.
HINT: Mark up the cables before removal.
Installing the switch
Solder both the small cables onto the switch.
Install
- the switch.
Secure the switch using hot adhesive.
- the 2 cables for the switch
- the fan shroud. See «Replacing blower fan motor»(ref-406837-S03910948162011070100000)
- the screws for the fan shroud. See «Replacing blower fan motor»(ref-406837-S03910948162011070100000) .
Remove the necessary components from the car according to the menu
The front bumper. See Casing, bumper front, replacing .
The rear bumper. See Bumper rear, replacing .
The front and rear fender liners. See Front fender liner and Rear fender liner .
The headlamps. See Headlamp / bulb, replacing .
The front side turn signal flashers. See Turn signal lamps, replacing .
The front side marker lamps. See Side turn signal flasher, replacing .
The fog lamps. See Fog lamps, front, replacing .
The hood. See Hinges, hood, replacing .
The front and rear door sill covers. See Front sill trim and Rear sill trim .
The tail lamp. See Tail lamp, replacing .
The fuel tank filler cover. See Fuel tank filler cover .
The front door. See Panel, rear side door, replacing .
The rear door. See Replacing the front door side panel .
The rear side window. See Side window, rear, replacing .
The windshield. See Windscreen removal .
The rear windshield. See Removing the rear windshield .
Weatherstrips.
Roof trim.
The cargo compartment. See Side panel, cargo compartment, replacing .
The rear seat. See Rear seat assembly, replacement .
The front seats. See Lifting the front seats in and out .
The floor carpets. See Floor carpet, front, replacing Floor carpet, rear, replacing .
The headlining. See Headlining, replacing .
The panels for the A, B, C and D posts. See Replacing the A-post panel Panel, B-post, replacing Panel, C-post, replacing Panel, D-post, replacing ..
The front and rear sill trim panels. See Front door sill trim panel and Rear door sill trim panel .
The dashboard. See Dashboard, replacing .
The inflatable curtains and seat belts. See Seat belts, replacing .
Remove the necessary components from the car according to the menu
The front bumper. See Bumper front, replacing .
The fender liner. See Front fender liner .
The headlamps. See Headlamp / bulb, replacing .
The front side marker lamps. See Side turn signal flasher, replacing .
The front turn signal lamps. See Turn signal lamps, replacing .
The front fog lamps. See Fog lamps, front, replacing .
The hood. See Hinges, hood, replacing .
The front door sill cover. See Front sill trim .
The radiator. See Radiator / charge air cooler (CAC), replacement .
The front section. See Front end .
The front wheels.
The front springs. See Spring struts, front, replacing .
The A/C and cooling systems. See Magnet clutch AC compressor, replacing .
Engine B52x4T. See Engine/transmission, removing and Engine/transmission, installing .
Engine D5252T. See Engine/transmission, removing and Engine/transmission, installing .
Engine B5254T4. See Engine/transmission, removing and Engine/transmission, installing .
Electrical components as necessary.
The cooling system. See Condenser, replacing Radiator / charge air cooler (CAC), replacement Oil cooler steering gear, replacing .
Remove the necessary components from the car according to the menu
The battery. See Battery, replacing .
The rear door by separating the hinges. See Hinges, tailgate, replacing .
The bumper. See Bumper rear, replacing .
The sill. See The rear sill trim panel .
Rear wheels.
The fender liner. See Rear fender liner .
The tailgate sill. See The rear sill trim panel .
The tail lamp. See Bulb tail lamp / stop lamp / back-up lamp / fog lamp, replacing .
The weatherstrip in the tailgate opening.
The weatherstrip for the door opening.
The rear seat. See Cushion .
The C-post panel. See Panel, C-post, replacing .
The C-post panel. See Panel, D-post, replacing .
The seat belts. See Seat belts, replacing .
The rear seat belt tensioners. See Seat belts, replacing .
The headlining. See Headlining, replacing .
The rear windshield. See Removing the rear windshield .
The rear side window. See Removal of rear side window .
The parcel shelf loudspeakers. See Parcel shelf, replacing and Parcel shelf sun blind .
The release handle for the tailgate. See Replacing the switch for the lock unit / cargo compartment lighting Replacing the lock cylinder in the trunk lid .
The subwoofer on the left-hand side.
The tow hitch.
The fuel tank. See Brαnsletank, byte .
The fuel tank filler cover. See Fuel tank filler cover .
The fuel filler pipe.
Parcel shelf, replacing
Remove
Scheme 98
Lift at the front edge so that the three clips release.
Carefully pull the parcel shelf up and straight forwards.
Remove the screws for the end mountings.
Unsnap the covers for the belt.
Thread the belt, with cover and upper seat belt guide, through the holes in the parcel shelf.
Lift out the parcel shelf.
Install
In reverse order.
Tighten the seat belt mounting. Tighten to 25 6 Nm .
Note. Lift the rear edge of the parcel shelf past the loudspeakers. Do not damage the loudspeakers. Position the parcel shelf carefully.
Scheme 99
Remove
Unsnap the outer sections of the side piece (3)
Use weatherstrip tool.
Remove the two screws (2).
Remove the blind (1).
Install
In reverse order.
Roof section, exposing
Roof section, exposing
Remove the necessary components from the car according to the menu
The front bumper. See Bumper front, replacing .
The rear bumper. See Bumper rear, replacing .
The front and rear fender liners. See Front fender liner and Rear fender liner .
The headlamps. See Headlamp / bulb, replacing .
The front side turn signal flashers. See Turn signal lamps, replacing .
The front side marker lamps. See Side turn signal flasher, replacing .
The fog lamps. See Fog lamps, front, replacing .
The hood. See Hinges, hood, replacing .
The front and rear door sill covers. See Front sill trim and Rear sill trim .
The tail lamp. See Tail lamp, replacing .
The fuel tank filler cover. See Fuel tank filler cover .
The front door. See Panel, rear side door, replacing .
The rear door. See Replacing the front door side panel .
The rear side window. See Side window, rear, replacing .
The windshield. See Windscreen removal .
The rear windshield. See Removing the rear windshield .
Weatherstrips.
Roof trim.
The cargo compartment. See Front right panel Side panel, cargo compartment, replacing Carpet .
The rear seat. See Rear seat assembly, replacement .
The front seats. See Lifting the front seats in and out .
The floor carpets. See Floor carpet, front, replacing Floor carpet, rear, replacing .
The headlining. See Headlining, replacing .
The panels for the A, B, C and D posts. See Replacing the A-post panel Panel, B-post, replacing Panel, C-post, replacing Panel, D-post, replacing .
The front and rear sill trim panels. See Front door sill trim panel and Rear door sill trim panel .
The dashboard. See Dashboard, replacing .
The inflatable curtains and seat belts. See Seat belts, replacing .
Remove the necessary components from the car according to the menu
The front bumper. See Bumper front, replacing .
The fender liner. See Front fender liner .
The headlamps. See Headlamp/bulb, replacing .
The front side marker lamps. See Side turn signal flasher, replacing .
The front turn signal lamps. See Turn signal lamps, replacing .
The front fog lamps. See Fog lamps, front, replacing .
The hood. See Hinges, hood, replacing .
The front door sill cover. See Front sill trim .
The radiator. See Radiator / charge air cooler (CAC), replacement .
The front section. See Front end .
The front springs. See Spring struts, front, replacing .
The A/C and cooling systems. See Magnet clutch AC compressor, replacing .
Engine B52x4T. See Engine/transmission, removing and Engine/transmission, installing .
Engine D5252T. See Engine/transmission, removing and Engine/transmission, installing .
Engine B5254T4. See Engine/transmission, removing and Engine/transmission, installing .
The cooling system. See Condenser, replacing Radiator / charge air cooler (CAC), replacement Oil cooler steering gear, replacing .
Remove the necessary components from the car according to the menu
The battery. See Battery, replacing .
The rear door by separating the hinges. See Hinges, tailgate, replacing .
The bumper. See Bumper rear, replacing .
The sill. See Sill trim panel, replacing .
The fender liner. See Rear fender liner .
The tail lamp. See Bulb tail lamp / stop lamp / back-up lamp / fog lamp, replacing .
The rear seat. See Cushion .
The C-post panel. See Panel, C-post, replacing .
The D-post panel. See Panel, D-post, replacing .
The seat belts. See Seat belts, replacing .
The rear seat belt tensioners. See Seat belts, replacing .
The headlining. See Headlining, replacing .
The rear windshield. See Removing the rear windshield .
The rear side window. See Side window, rear, replacing .
The parcel shelf loudspeaker. See Parcel shelf sun blind .
The release handle for the tailgate. See Handle, outer, tailgate, replacing .
The fuel tank. See Brαnsletank, byte .
The fuel tank filler cover. See Fuel tank filler cover .
Parcel shelf sun blind
Unsnap the outer sections of the side piece (3)
Use weatherstrip tool.
Remove the two screws (2).
Remove the blind (1).
Install
In reverse order.
Roof section, exposing
Remove the necessary components from the car according to the menu
The front bumper. See Bumper front, replacing .
The rear bumper. See Bumper rear, replacing .
The front and rear fender liners. See Front fender liner and Rear fender liner .
The headlamps. See Headlamp/bulb, replacing .
The front side turn signal flashers. See Turn signal lamps, replacing .
The front side marker lamps. See Side turn signal flasher, replacing .
The fog lamps. See Fog lamps, front, replacing .
The hood. See Hinges, hood, replacing .
The front and rear door sill covers. See Front sill trim and Rear sill trim .
The tail lamp. See Tail lamp, replacing .
The fuel tank filler cover. See Fuel tank filler cover .
The front door. See Panel, rear side door, replacing .
The rear door. See Replacing the front door side panel .
The rear side window. See Side window, rear, replacing .
The windshield. See Windscreen removal .
The rear windshield. See Removing the rear windshield .
Weatherstrips.
Roof trim.
The cargo compartment. See Front right panel Side panel, cargo compartment, replacing Carpet .
The rear seat. See Rear seat assembly, replacement .
The front seats. See Lifting the front seats in and out .
The floor carpets. See Floor carpet, front, replacing Floor carpet, rear, replacing .
The headlining. See Headlining, replacing .
The panels for the A, B, C and D posts. See Replacing the A-post panel Panel, B-post, replacing Panel, C-post, replacing Panel, D-post, replacing .
The front and rear sill trim panels. See Front door sill trim panel and Rear door sill trim panel .
The dashboard. See Dashboard, replacing .
The inflatable curtains and seat belts. See Seat belts, replacing .