Engine Sensors - Specifications, Removal & Installation (Xc): Other Volvo V70 II

Camshaft position sensor (CMP), replacing

1. For B5xx4Tx -2002 see: «Replacing camshaft position (CMP) sensor»(ref-430987-S23898317402012011900000)
2. For B5xx4Tx 2003- see: «Position sensor camshaft, replacing»(ref-430961-S32462252262011101900000)
3. For B5xx4Sx see: «Replacing camshaft position sensor (CMP)»(ref-451849-S04740090052012020900000)

Scheme 534

Remove

1. the pipe between the air cleaner (ACL) and the throttle body (TB) put to one side
2. the throttle body (TB), to one side

Scheme 535

1. the sensor.

Expose the wiring and disconnect the connector.

Installing position sensor

Connect the connector.

Install

1. the sensor. Secure the wiring

1. the throttle body (TB) with new gasket . Tighten to 17 Nm (12.54 lb. ft)
2. the pipe between air cleaner (ACL) and throttle body.

Scheme 536

The engine control module (ECM) controls the camshaft reset valve (CVVT) steplessly. The pressure of the engine oil is used to regulate the CVVT unit.

The CVVT is installed on the intake camshaft on all B5244 engines.

There are 30 camshaft degrees (60 crankshaft degrees) between the limit positions.

The variable camshaft is hydraulically controlled by the engine oil. The camshaft turns when the camshaft reset valve (CVVT) releases lubricating oil into the front (A) or rear chamber (B) of the CVVT unit. The chambers are separated by a piston which is secured in the camshaft. The piston is secured in the cover of the CVVT unit by splines so that it moves easily. When the oil acts on the piston, the piston twists. The pulse wheel for the timing belt is on the outer cover of the CVVT unit.

Regulation is precise and rapid.

The camshaft reset valve (CVVT) has extremely fine ducts. This allows for precise regulation. However as a result the reset valve is sensitive to contaminants.

The main role of the variable camshaft is to reduce exhaust emissions, especially during cold starting. Idle quality is also improved.

Before the engine starts, there is an internal check consisting of the following stages

1. When the ignition is switched on, there is an electrical check of the signal cable, the power supply cable and the solenoid. This check checks for a short-circuit to supply voltage or ground and open-circuits
2. The camshaft is checked to ensure that it is in the correct position in relation to the flywheel, with the camshaft in its 0 position (mechanical resting position). This can be done by comparing the signals from the camshaft position (CMP) sensor and the engine speed (RPM) sensor. If there is too much deviation between these, the camshaft reset valve (CVVT) is not activated and a diagnostic trouble code (DTC) is stored
3. During greater control of the variable camshaft, the amount of time taken to deploy the camshaft to the desired value is measured. This time is used partly to assess how long it takes to change the angle of the camshaft and partly to disengage the variable camshaft if the time exceeds a certain maximum limit. The camshaft uses the engine oil and the oil pressure to turn itself. The rotation time varies, depending on factors such as engine speed (RPM), oil pressure and the viscosity of the oil (which depends open the temperature and quality of the oil)
4. The signal from the camshaft position (CMP) sensor is compared with the signal from the engine speed (RPM) sensor when the engine is turned over to ensure that it is correct. The check stops when the engine has started. If the check returns faulty values, a diagnostic trouble code (DTC) is stored and there is no camshaft control (CVVT).

Control

Scheme 537

Control takes place as follows when deploying the camshaft

1. Oil is forced from the engine lubricating system to the intake port on the reset valve
2. The engine control module (ECM) grounds the valve, the position of the piston in the valve changes and the oil is guided to the continuous variable valve timing (CVVT) unit chamber (A1) via the duct (A2) in the camshaft
3. The continuous variable valve timing (CVVT) unit hub is pressed backwards by the oil pressure. The continuous variable valve timing (CVVT) unit then rotates the hub and the carriers are joined by twisted splines
4. The oil flows to the engine sump via the outer ducts on the hub and the reset valve's return hose.

Control takes place as follows when returning the camshaft

1. Oil is forced from the engine lubricating system to the intake port on the reset valve
2. The engine control module (ECM) breaks the ground connection for the valve. The piston in the valve is then pressed back by a spring. The oil flows to the continuous variable valve timing (CVVT) unit chamber (B1) via a duct (B2) in the camshaft
3. The hub of the continuous variable valve timing (CVVT) unit is forced forward by the oil pressure that is created. The continuous variable valve timing (CVVT) unit will rotate back to the non-deployed position
4. The oil flows to the engine oil sump via the center duct on the hub and the reset valve's return duct.

The above takes place very quickly. The engine control module (ECM) controls the deployment and return of the reset valve continually at high frequency. This results in rapid and exact control.

There are diagnostics for this function.

Scheme 538

Knock occurs in the combustion chamber when the fuel and air mixture self ignites. This can occur either before or after the spark plug has produced an ignition spark. In both cases the gas in two or more places ignites in the combustion chamber.

This results in an extremely fast combustion process with flames from several directions. When these flames collide, the pressure in the cylinder increases rapidly and there is a mechanical knocking sound.

If any of the cylinders knock there is a specific type of vibration in the cylinder block. These vibrations are transferred to the knock sensors (KS) which are screwed into place in the cylinder block. The resultant mechanical stress in the piezo electrical material in the knock sensors generates a voltage. The engine control module (ECM) can then determine which cylinder is knocking with the help of the camshaft position (CMP) sensor and the engine speed (RPM) sensor.

The knock sensors (KS) also interpret a proportion of normal engine sound. The control module is able to recognize the vibrations which correspond to knocking by filtering, amplifying and using software to evaluate the signal.

If the knock sensors (KS) detect knocking in the engine above a certain threshold value, the ignition timing is first retarded and then the fuel / air mixture is enriched to eliminate knocking.

Scheme 539

The following components are used for ignition control

1. engine speed sensor (7/25)
2. camshaft position (CMP) sensor (7/172)
3. mass air flow (MAF) sensor (7/17)
4. engine coolant temperature (ECT) sensor (7/16)
5. electronic throttle module (ETM) (4/50)
6. knock sensor (KS) (7/23-7/24)
7. transmission control module (TCM) (4/28)
8. spark plugs with ignition coils (20/3-20/8)
9. brake control module (BCM)/anti-lock brake system module (ABS), (4/16).

The engine control module (ECM) calculates the optimum ignition advance based on the software and information from the sensors. The engine control module (ECM) cuts the current to the ignition coil mounted on the cylinder to be ignited and produces a spark.

During the starting phase the engine control module (ECM) produces a fixed ignition setting. When the engine starts and the car is driven the engine control module (ECM) calculates the optimum ignition setting according to the engine speed (RPM), load, temperature etc.

The engine control module (ECM) analyses the signal from the knock sensors (KS) when the engine reaches operating temperature. If any of the cylinders knock, the ignition is retarded for that specific cylinder until the knocking ceases.

The ignition then advanced to the normal position or until the knock recurs.

Before the gearbox control module (TCM) changes gear, it sometimes transmits a torque limiting request to the engine control module (ECM). The engine control module (ECM) then retards the ignition momentarily to reduce the torque, resulting in smoother gear changes and reducing the load on the gearbox. There are different ignition retardation levels depending on the signals from the gearbox control module (TCM). The return signal from the engine control module (ECM) to the gearbox control module (TCM) confirms that the signal reached the engine control module (ECM). The brake control module (BCM)/ABS control module transmits information to the engine control module (ECM) about deviations in the drive line. The signal is used to stop the diagnosis.

For further information, also see Misfire diagnostic .

The engine misfires if the fuel does not ignite correctly. See Misfire diagnostic .

The malfunction indicator lamp (MIL) lights in the event of misfiring

The malfunction indicator lamp (MIL) lights in the event of misfiring. If there is risk of damage to the three way catalytic converter due to misfiring, the malfunction indicator lamp (MIL) will flash and then switch to a constant light.

The engine control module (ECM) registers and stores the RPM and load parameters within which the misfire occurred. For the diagnostic trouble code (DTC) to be stored, the misfire must occur a further two times within the same RPM and load parameters. The malfunction indicator lamp (MIL) is lit if the diagnostic trouble code (DTC) for misfire is stored in the previous operating cycle and a new diagnostic trouble code (DTC) for misfire is stored in the next operating cycle.

If the misfire stops, the requirements for the RPM and load parameters must be met without misfiring before the engine control module (ECM) will begin counting down to extinguish the warning lamp and erase stored diagnostic trouble codes (DTCs).

Scheme 540

The cruise control function is an example of distributed functionality.

The following components are used when driving using cruise control

1. engine control module (ECM).
2. electronic throttle module (ETM)
3. brake control module (BCM) / anti-lock brake system module (ABS)
4. accelerator pedal (AP) position sensor
5. clutch pedal sensor
6. brake pedal sensor
7. control unit cruise control
8. steering wheel module (SWM)
9. central electronic module (CEM)
10. gearbox control module (TCM)
11. driver information module (DIM).

To activate cruise control the function must be switched on using the "CRUISE" button. A lamp lights up in the Driver Information Module (DIM).

The driver activates the function by pressing the SET+ or SET- button. A message is then transmitted via the low speed side of the Controller area network (CAN) to the central electronic module (CEM) which then transmits the message on via the high speed side of the Controller area network (CAN) to the engine control module (ECM). The engine control module (ECM) uses the vehicle speed signal from the brake control module (BCM)/ABS control module to control the throttle angle so that a constant speed is maintained. The gearbox control module (TCM) also receives a message indicating that cruise control is active via the Controller area network (CAN), so that the gearbox follows certain shifting patterns when the cruise control is active.

If the accelerator pedal (AP) is depressed the speed increases as normal and then resumes to the stored value when the driver releases the accelerator pedal (AP) again.

The engine control module (ECM) continually stores the speed. If the cruise control is disengaged, if for example the driver presses the brake pedal, the previous stored speed can be used by pressing the "RESUME" button.

Cruise control cannot be activated at speeds below 35 km/h.

Cruise control is disengaged

1. when the driver presses the clutch pedal or brake pedal
2. when the driver presses the "CRUISE" button on the steering wheel
3. when the driver depresses the "0" button on the steering wheel
4. if "P" or "N" positions are transmitted on the Controller area network (CAN) (applies to automatic transmissions)
5. if the speed deviates too much from the set value
6. when certain diagnostic trouble codes (DTCs) are stored which do not allow continued activation (For further information see diagnostic trouble code (DTC) information).

Scheme 541

Note. This service information regards the air flow adaptation over the throttle unit, not to be confused with the control module's fuel adaptation (lambda adaptation).

There is a correction factor in the Engine control module (ECM) for adjusting the leakage flow over the throttle unit. Leakage flow means the air that does not go through the throttle unit, but goes via the crankcase ventilation, power brake booster and EVAP system. For the control module to be able to learn the adjustments needed in the different air flow areas, there are two adaptation areas. One for idling and one for part load. These values are saved when the engine is switched off.

These values can be read off using the "Air mass, correction value" and "Leakage flow over throttle unit" parameters.

Air leakage flow via throttle unit

HINT: The following measurement for diagnostic trouble code (DTC) ECM-130A can be carried out to determine the fault cause.

Air flow adaptation idling

The parameter for air flow adaptation idling is one of the parameters for determining the leakage flow over the throttle unit where the mass air flow (MAF) sensor flow determines the reference value. The adaptation value is the value that must be added or subtracted from the control module calculated air flow. The calculated air flow added or subtracted from the adaptation value should be the same as the mass air flow (MAF) sensor's flow.

The adaptation value is not used as a part of a diagnostic function and will not, in the event of a large value, result in a diagnostic trouble code (DTC). The value can be used to evaluate the air flow over the throttle unit. The adaptation value is displayed in kg/h and the normal values are 5-10 kg/h.

The engine does not only obtain air via the throttle unit, but also from the crankcase ventilation, the EVAP system and power brake booster for example. The total of this air supply should give us our normal adaptation value of 5-10 kg/h, which does not pass through the throttle unit and therefore the mass air flow (MAF) sensor.

If this air supply is removed or slightly restricted, e. g. if the crankcase ventilation becomes blocked, the adaptation value drops to less than 5 kg/h. Dirt in the throttle unit can have the same effect and generally depends on the crankcase ventilation being blocked. The crankcase ventilation should, in such cases, be checked first. If there is an air leak in the intake manifold the value would increase to above 10 kg/h.

Air flow adaptation part load

This is the part of air flow adaptation that makes it possible to compensate for the tolerance interval between different engines and for aging components. The normal value without adaptation is 1. A value below 1, e. g. 0.95 indicates that more air passes through the mass air flow (MAF) sensor than calculated. An indication of a blocked crankcase ventilation is a low adaptation value around 0.85 or less.

A value greater than 1 can indicate an air leak inside the intake manifold where, for example, a loose or defective vacuum line can give a value of 1.15 or greater.

Diagnostic trouble code (DTC) ECM-130A is stored if the value for the air flow adaptation at part load and the correction factor are extremely large. Unfortunately, the correction factor cannot be displayed in VIDA, but if this DTC has been generated, the correction factor can be assumed to be extremely large. These adaptations should not only be used for fault-tracing, but considered to be an indication of which method should be used next time.

The fuel adaptations (lambda adaptations) should be checked first to analyze for an air leak. Thereafter check for smaller leaks than normal, for idling, less than 5 kg/h and/or for part load less than 1 kg/h. If the leakage flow is smaller, the crankcase ventilation may be blocked.

If the leakage flow is greater than normal, for idling greater than 10 kg/h and/or for part load greater than 1 kg/h, there might be an air leak in the connections to the engine after the throttle unit.

Identifying upgraded software ECM/ETM

Upgraded software for the engine control module (ECM) and electronic throttle module (ETM), available during 2006 or later, can be identified. The updated software has the diagnostic number/software number as set out in the table below. The diagnostic number/software number can be read using VIDA/DIAGNOSTICS/NETWORK.

See USA/Canada market

See All markets except USA/Canada

The differences between the first version , which is identified by the software number, and the second version , which is identified by the diagnostic number, include the following

1. Improved driveability after engine control module (ECM) reset. The start values for some system adaptations are adjusted to facilitate handling of aged/worn systems/components after diagnostic trouble code deletion or when the control module has been without power.
2. Increased hardiness to certain combinations of aging/wear in the system. The work areas for some adaptations are adjusted to better match the aging of certain components.
3. Supplements as to which faults are to generate a message to the driver.
4. Improved serviceability (diagnostic trouble code generation) for some intermittent faults that generate driveability problems.

The electronic throttle module (ETM) is identified solely by the diagnostic number.

If the diagnostic number/software number is within the following series, it is the latest software downloaded

1. Non-turbo engines , (all markets): Engine control module (ECM) diagnostic number 30785129 - 30785132 or 30785667 and electronic throttle module (ETM) 30785387.
2. Turbocharged engines , (USA/Canada market): First version, engine control module (ECM) software number 30785203 - 30785240 and electronic throttle module (ETM) diagnostic number 30785388. Second version, engine control module (ECM) diagnostic number 30785372 - 30785378 and electronic throttle module (ETM) diagnostic number 30785388.
3. Turbo engines , (all markets except the USA/Canada market): Engine control module (ECM) software number 30785372 - 30785378 and electronic throttle module (ETM) diagnostic number 30785388.

USA/Canada market

All markets except USA/Canada

Knock sensor (KS), replacing

1. For B5xx4T, see «Replacing knock sensors (KS)»(ref-430961-S27294959162011101900000)
2. For B5254T4 2000-, see «Knock sensor (KS), replacing (B5244T5; B5254T4)»(ref-451849-S01978242162012020900000) .
3. For B5244T5 2005-, see «Knock sensor (KS), replacing (B5244T5; B5254T4)»(ref-451849-S01978242162012020900000) .

Knock sensor (KS), replacing (B5244T5; B5254T4)

Note. As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

Removing the knock sensor (KS)

Disconnect the battery negative lead. First read Battery, disconnecting .

Scheme 542

Remove the intake manifold and gasket. See Intake pipe/gasket, replacement .

Remove

1. the screws for the knock sensors (KS)
2. the tie strap at the connector. Pull the sensors downwards and past the starter motor bracket at the rear edge.

Scheme 543

Install the new sensors with the screws in the cylinder block.

Route the cables on the outside of the starter motor bracket.

Align the sensors (looking from the front). The cable from the sensor at cylinder 3 = 3 o'clock and from the sensor for cylinder 5 = 6 o'clock.

Tighten the knock sensors. See Tightening torque .

Press the knock sensor (KS) connectors together. Check that the wiring is in the correct position. Use a clamp if necessary.

Install the intake manifold. See Intake pipe/gasket, replacement .

Connect the battery lead. See Battery, disconnecting .

Removing the intake manifold and gasket

Disconnect the battery negative lead. First read Battery, disconnecting .

Scheme 544

Drain the fuel injection system. See Fuel system pressure release . See also: Fuel system, quick-release connectors .

Remove

1. the charge air pipe over the engine
2. the cover plate over the connectors from the injectors
3. the fuel rail's mounting screws. Spray with universal oil or similar around the injector at the connection on the inlet pipe. Wiggle and carefully pull loose the fuel rail and injectors. Part the fuel line's quick-coupling, see also: «Fuel line, lock»(ref-430992-S21966694112011101900000) .

Separate the throttle body (TB) connector.

Remove the plastic charge air pipe between the throttle body (TB) and the charge air cooler (CAC).

Seal the openings. Mark up and remove the vacuum hoses from the intake manifold.

Remove

1. the oil filler cap
2. the cover over the ignition coils
3. the hose from the flame trap to the cam cover at the terminal in the cam cover.

Scheme 545

Remove

1. the dip stick pipe
2. the lower screws for the intake manifold a few turns.

Remove

1. the mounting screws in the upper row and the outer screws in the lower row
2. the intake manifold by lifting it approximately 20 mm
3. the nipple for the water heated crankcase ventilation.

Allow the crankcase ventilation hose to run through the intake manifold without disconnecting it from the flame trap.

Transferring components when replacing the intake manifold

Transfer the electronic throttle module.

Use a new gasket .

Tighten.

Installing the intake manifold and gasket

Note. For tightening torques, see Tightening torque .

Note. Make sure that the gasket faces are clean.

Install

1. a new gasket held in position by the lower screws for the intake manifold. Do not forget the clamp for the fuel line at the screw in the lower row.
2. the nipple for the water heated crankcase ventilation
3. the intake manifold. Do not forget the crankcase ventilation hose. The hose must be inserted up through the gap between the second and third ducts
4. the 3 upper screws. Torque tighten all the screws starting from the center.

Finishing

Install

1. the fuel rail. Compress the quick-coupling, see also: «Fuel line, lock»(ref-430992-S21966694112011101900000) . Use new screws . See also: «Fuel system, quick-release connectors»(ref-451692-S08913193882012020900000)
2. injector connectors
3. the protective cover over the fuel rail
4. the vacuum hoses according to the earlier markings
5. the plastic charge air pipe between the throttle body (TB) and the charge air cooler (CAC)
6. the connectors to the throttle body (TB)
7. the dip stick in the intake manifold.

Final check

Test drive the car. Check the following

1. that there is no fuel leakage
2. that the engine operates normally.

Check that everything is in position. Clean the engine compartment.