Scheme 346
- Remove the bumper guard. Loosen the guard at one end using a thin plastic blade and pull it off.
Scheme 347
- Cut a hole (1) in the bumper guard as marked at the rear of the strip. Use a carpet knife or similar tool and allow a certain margin. NOTE: When cutting along the upper horizontal line, lean the knife against the upper edge of the strip as a guide to ensure that the cut is precisely in the middle of the rounded section.
- Smooth the edges of the hole with a file.
Scheme 348
- Fit the protective cover (1) for the front intake in the bumper guard.
- Place the guard in position but do not secure at this point.
- Mark out the hole in the bumper cover (2) with the aid of a 29 mm (1 1/8") hole saw and center bit.
- Remove the bumper guard and protective cover and cut the hole with the same hole saw 29 mm (1 1/8").
- Remove the swarf.
- Refit the bumper guard, with the protective cover, and press home firmly.
Scheme 349
- Install the expander nut (1) in the hole.
- Thread the accompanying cable (2), including the ground cable, through the hole.
- Assemble the connecting cable (3) from the kit with the expander nut cable. Turn clockwise so that the expander nut expands.
- Remove the connecting lead. NOTE: Ensure that the front intake drain is open.
Scheme 350
- Apply heat conducting compound (P/N 9499205) to the surfaces (1) of the heater body in contact with the cylinder block.
Scheme 351
- Jack up the car.
- Remove the screw (1) in the left front brake air baffle (2).
- Pull the baffle backward to remove.
- Remove the right front brake air baffle in similar manner.
Scheme 352
- Slacken the screws (1) and remove the air baffle (2).
- Slacken the screws (3) and remove the guard plate (4).
Scheme 353
Ground connection for cable under member.
- Drill a 4 mm (5/32") hole.
- Apply rust protection and connect the ground cable using the 4.8 mm (3/16") flanged screw and serrated washer supplied. NOTE: Connect the ground cable to the side member, not to the subframe.
- Tie up excess cable using new tie clips.
See also:
• Cars equipped with SRS/SIPS (Airbag)