Home/Volvo/S60/Volvo S60 I (2000-2004)/Repair manual/Mechanical/Induction Pipe - Removal & Installation: Overview
Contents Wiring diagrams Section: Mechanical All sections

Induction Pipe - Removal & Installation: Overview Volvo S60 I

Mechanical 12 illustrations ~181 words

Operation Number(s): 25102-2

Perform draining Fuel system pressure release

Disconnect power steering pump Power steering pump

Scheme 531

Scheme 531: Removal

Scheme 532

Scheme 532

Scheme 533

Scheme 533

Scheme 534

Scheme 534

Scheme 535

Scheme 535

Scheme 536

Scheme 536

Scheme 537

Scheme 537

Scheme 538

Scheme 538

Install pump power steering Power steering pump

Scheme 539

Scheme 539: Installing lifting tools
  1. Install lifting beam «9995716»(ref-403953-S41765249862011061000000). Install lifting hooks «9995460»(ref-403953-S32932431362011061000000)
  2. Lift the engine to relieve the load on the engine pads.

Scheme 540

Scheme 540: Removing the charge air pipe and hose (6-cylinder turbocharged engines only)

Slacken off the 5 hose clamps for all the charge air pipes.

Remove the 2 screws from the charge air pipe on the intake manifold.

Separate all the charge air pipe. Leave the pipes lying on the spark plug cover.

Scheme 541

Scheme 541: Removing the spark plug cover

Remove

  1. the screws for the spark plug cover
  2. the cover
  3. the ground strip screw.

Applies only to turbocharged engines

Remove the screws.

Lift up the delivery lines. Remove the spark plug cover.

Scheme 542

Scheme 542: Installing the lifting lug

Remove the 2 screws at the engine mounting.

Install lifting lug 9995717.