Paintwork repairs
| Action | Steel panel | Aluminum | Zinc coated panel | Plastic |
|---|---|---|---|---|
| Cleaning | 541-30 | |||
| Bare panel | 360-4 | 360-4 | 360-4 | P 600 |
| Old paint | 541-5 | 541-5 | 541-5 | 541-30 |
| Base filler | ||||
| Rough | 839-20 | 839-20 | 839-20 | 995-20 |
| Fine | 839-20 | 839-20 | 839-20 | 995-20 |
| Primer | 283-150 | 283-150 | 283-150 | 934-0 |
| 1:1 max 10 mu | 1:1 max 10 mu | 1:1 max 10 mu | ||
| 352-228, 352-235 | 352-228, 352-235 | 352-228, 352-235 | ||
| +30% 352-50, 352-91 | +30% 352-50, 352-91 | +30% 352-50, 352-91 | ||
| +30% 352-50, 352-91 | +30% 352-50, 352-91 | +30% 352-50, 352-91 | 285-75 | |
| 285-16 4:1 929-28/2 | 285-16 4:1 929-28/2 | 285-16 4:1 929-28/2 | ||
| +30% 352-50, 352-91 | +30% 352-50, 352-91 | +30% 352-50, 352-91 | ||
| Filler | 285-75 | 285-75 | 285-75 | 285-100 |
| 285-81 | 285-81 | 285-81 | 25-50% 521-111 | |
| 285-31 | 285-31 | 285-31 | 285-75 | |
| 285-50 | 285-50 | 285-50 | 2:1 AD 21 | |
| 25-50% 521-111 | ||||
| Color coat | 21 | 21 | 21 | 21-+25-50% 521-111 |
| 54-/56-/69 | 54-/56-/69 | 54-/56-/69 | 54-/56-/69 | |
| + varnish coat | 923 | 923 | 923 | 923-+25-50% 521-111 |
GLASURIT
| Measure | Steel | Aluminum | Galvanized sheet | Plastic |
|---|---|---|---|---|
| Preparations | ||||
| Damaged surface | P 120 | P 120 | P 120 | |
| Panel cleaning | P 850-14 | P 850-14 | P 850-14 | P 273-1050 |
| Coating | P 273-901 | P 273-901 | P 273-901 | P 273-1333 |
| Base filler | P 551-1052 | P 551-1052 | P 551-1052 | P 551-1700 |
| Wash Primer | P 565-713 | P 565-713 | P 565-713 | |
| 2 p Primer | P 565-xxx | P 565-xxx | P 565-xxx | P 572-212 |
| Wet on wet | P 565-777 | P 565-777 | P 565-777 | P 565-777 |
| +20%-50% P100-2020 Plastics | ||||
| Color coat | P 420-xxx | P 420-xxx | P 420-xxx | P 420- + 20-50% |
| P 100-2020 Plastics | ||||
| High solids | P 460-xxx | P 460-xxx | P 460-xxx | |
| 2 p Base coat | P 422-xxx | P 422-xxx | P 422-xxx | P 422-xxx |
| 2 p Varnish | P 190-xxx | P 190-xxx | P 190-xxx | P 190-xxx + 20-50% |
| P 100-2020 Plastics | ||||
| 2 p Hardener | P 210-xxx | P 210-xxx | P 210-xxx | P 210-xxx |
| 2 p Thinner | P 850-xxx | P 850-xxx | P 850-xxx | P 850-xxx |
ICI Autocolor 2 p repair system
| Action | Steel panel | Zinc coated sheet | Aluminum |
|---|---|---|---|
| Cleaning | Siliconentferner | Siliconentferner | Entfettungsmittel |
| Coarse filler | Standox Top-Spachtel | Standox Top-Spachtel | Standox Top-Spachtel |
| Fine filler | Standox Rapid Spachtel | Standox Rapid Spachtel | Standox Rapid Spachtel |
| Primer | Standox Reaktiv Haftprimer | Standox Reaktiv Haftprimer | Standox Reaktiv Haftprimer |
| 2 p Base color | 2K Nonstop fμllprimer | 2K Nonstop fμllprimer | 2K Nonstop fμllprimer |
| 2K 4:1 Specialfμller | 2K 4:1 Specialfμller | 2K 4:1 Specialfμller | |
| Color coat solid | 2K Standocryl Autolack | 2K Standocryl Autolack | 2K Standocryl Autolack |
| Base coat | Standox | Standox | Standox |
| Solid, metallic, pearl | Basislack | Basislack | Basislack |
| Varnish coat | Standocryl MS-klarlack | Standocryl MS-klarlack | Standocryl MS-klarlack |
STANDOX
| Action | ABS, PC, PPO, PS, PBTB, PA | Pure - soft system |
|---|---|---|
| GfK, R-TPU, PUR, EDPM, PP | ||
| Cleaning | Standoflex Verdμnnung 11100 | Standoflex Verdμnnung 11100 |
| Primer | Standoflex Plastic-Primer | Standoflex Plastic-Primer |
| Base filler (in the event of damage) | Stando-Soft-Feinplastic | Stando-Soft-Feinplastic |
| 1p Filler | Standoflex Plastic-Filler | Standoflex Plastic-Filler |
| One layer | Standocryl 2K Autolack | Standocryl 2K Autolack |
| Elasticating | 2K Elastic-Additiv 30% | 2K Elastic-Additiv till 100% |
| Two layers | Standox Basislack | Standox Basislack |
| Elasticating | Standocryl 2K-MS-klarlack | Standocryl 2K-MS-klarlack |
| Standox 2K-Elastic-Additive 30% | Standox 2K-Elastic-Additive 100% |
Plastic surfaces - painting 3 coat-system
| Action | ABS, PC, PPO, PO, PBTB, PA | Pure - soft system |
|---|---|---|
| GfK, R-TPU, PUR, EDPM, PP | ||
| Cleaning | Standoflex Plastic-Reiniger, antistatic | Standoflex Plastic-Reiniger, antistatic |
| Primer | Standoflex 2K-Plastic Grundierfμller | Standoflex 2K-Plastic Grundierfμller |
| Base filler | Stando-Soft-Feinplastic | Stando-Soft-Feinplastic |
| 2p Filler | Standoflex 2K Plastic Grundierfμller | Standoflex 2K Plastic Grundierfμller |
| One layer | Standocryl 2K Autolack | Standocryl 2K Autolack |
| Elasticating | 2K Elastic-Additive 30% | 2K Elastic-Additive to 100% |
| Two layers | Standox Basislack | Standox Basislack |
| Elasticating | Standocryl 2K-MS-Klarlack | Standocryl 2K-MS-Klarlack |
| Standox 2K-Elastic-Additive 30% | Standox 2K-Elastic-Additive 100% |
Plastic surfaces - painting 2 layer-system
| Action | Sheet steel | Galvanized | Aluminum | Plastic |
|---|---|---|---|---|
| Cleaning | Permanal Silicone | Permanal Silicone | Permanal Silicone | Permanal Silicone |
| Remover 7799 | Remover 7799 | Remover 7799 | Remover 7010 | |
| Permanal Silicone | Permanal Silicone | Permanal Silicone | ||
| Remover 7010 | Remover 7010 | Remover 7010 | ||
| Base filler | Raderal Vario | Raderal Vario | Raderal Vario | Raderal Fine |
| Putty 2030 | Putty 2030 | Putty 2030 | Putty 0911 | |
| Wash-primer | Priomat 1:1 Wash | Priomat 1:1 Wash | Priomat 1:1 Wash | Priomat Elastic Primer |
| Primer 3688 transparent | Primer 3688 transparent | Primer 3688 transparent | 3304 transparent | |
| Filler | Permacron 4:1 | Permacron 4:1 | Permacron 4:1 | Priomat Elastic Surfacer |
| Surfacer 5120 | Surfacer 5120 | Surfacer 5120 | 3305 white | |
| 1-layer | Permacron Acrylic | Permacron Acrylic | Permacron Acrylic | Permacron Acrylic Urethane |
| Top coat | Urethane Series 257 | Urethane Series 257 | Urethane Series 257 | Series 257 with 30-100% |
| Permacron Elastic Additive | ||||
| 8573 | ||||
| 2-layers | Permacron Base Coat | Permacron Base Coat | Permacron Base Coat | Permacron Base Coat |
| Base coat | Series 293/295 | Series 293/295 | Series 293/295 | Series 293/295 |
| Varnish coat | Permacron MS Clear | Permacron MS Clear | Permacron MS Clear | Permacron MS Clear Coat |
| Coat 8010 | Coat 8010 | Coat 8010 | 8010 with 30-100% Perma | |
| Cron Elastic Additive 8573 |
SPIES HECKER
| Action | Sheet steel | Zinc coated sheet | Aluminum |
|---|---|---|---|
| Cleaning | De-greaser 3920 S | De-greaser 3920 S | De-greaser 3920 S |
| Coarse base filler | Polyester filler 760R | Galva Polyester 745R | Galva Polyester 745R |
| Primer | Wash Primer Filler 820R | Epoxy Primer 830R | Epoxy Primer 830R |
| (Chromate free) | (Chromate free) | (Chromate free) | |
| High Solid Filler | Low Emission High Solid | Low Emission High Solid | Low Emission High Solid |
| Primer LE.104 or | Primer LE.104 or | Primer LE.104 or | |
| HS Primer 1020R | HS Primer 1020R | HS Primer 1020R | |
| Top filler | 760 R Polyester Filler | 760 R Polyester Filler | 760 R Polyester Filler |
| Pre primer | Or NC 230R | Or NC 230R | Or NC 230R |
| Filler | 9130 R Transparent seal-filler | 9130 R Transparent seal-filler | 9130 R Transparent seal-filler |
| Or 1020 R Non-Sanding Primer | Or 1020 R Non-Sanding Primer | Or 1020 R Non-Sanding Primer |
Priming-base filler Du Pont Europe
| Action | Sheet steel | Zinc coated sheet | Aluminum |
|---|---|---|---|
| 2 p color coats | Centari* 500 2 parts | Centari* 500 2 parts | Centari* 500 2 parts |
| Aktivator AK 210 1 part | Aktivator AK 210 1 part | Aktivator AK 210 1 part | |
| Thinner AK 321 0,5 part | Thinner AK 321 0,5 part | Thinner AK 321 0,5 part | |
| Centari* 500 3 parts | Centari* 500 3 parts | Centari* 500 3 parts | |
| Aktivator AK 260 1 part | Aktivator AK 260 1 part | Aktivator AK 260 1 part | |
| Thinner AK 360 0,6 part | Thinner AK 360 0,6 part | Thinner AK 360 0,6 parts | |
| Centari* 5000 3 parts | Centari* 5000 3 parts | Centari* 5000 3 parts | |
| Aktivator AK 205 1 part | Aktivator AK 205 1 part | Aktivator AK 205 1 part | |
| 1 p acrylic coat | Centari* 400 | Centari* 400 | Centari* 400 |
| Fast drying | Thinner AD 345 | Thinner AD 345 | Thinner AD 345 |
| Base coat | Centari 600 | Centari 600 | Centari 600 |
| Thinner AB 380/AB 385 | Thinner AB 380/AB 385 | Thinner AB 380/AB 385 | |
| Centari 6000 MS | Centari 6000 MS | Centari 6000 MS | |
| Thinner AB 380/AB 385 | Thinner AB 380/AB 385 | Thinner AB 380/AB 385 | |
| 2 p varnish coat method 1 | 3 parts 660 S M.S. Clear/ | 3 parts 660 S M.S. Clear/ | 3 parts 660 S M.S. Clear/ |
| 690 Hi Build Clear | 690 Hi Build Clear | 690 Hi Build Clear | |
| 1 part Aktivator AK 260 | 1 part Aktivator AK 260 | 1 part Aktivator AK 260 | |
| 2 p varnish coat method 2 | 3 parts AX 1060 H.S. Clear | 3 parts AX 1060 H.S. Clear | 3 parts AX 1060 H.S. Clear |
| 1 part Aktivator AK 260 | 1 part Aktivator AK 260 | 1 part Aktivator AK 260 | |
| 1 p varnish coat | Centari 400 S | Centari 400 S | Centari 400 S |
| Thinner AD 345 | Thinner AD 345 | Thinner AD 345 |
Top coats Du Pont Europe
| Measure | Sheet steel | Zinc coated sheet | Aluminum |
|---|---|---|---|
| Cleaning | De-greaser 3919 S | De-greaser 3919 S | De-greaser 3919 S |
| Coarse base filler | Polyester Filler 2290 S | Polyester Filler 2290 S | |
| Primer | 615 S | 824 S | 824 S |
| High Solid Primer | 1120 S | 1120 S | 1120 S |
| Base filler | 2286 S/2288 S | 2286 S/2288 S | 2286 S/2288 S |
| Filler | 222 S/1120 S | 222 S/1120 S | 222 S/1120 S |
Priming-base filler Du Pont USA
| Action | Sheet steel | Zinc coated sheet | Aluminum |
|---|---|---|---|
| 2 p color coat | Chroma One | Chroma One | Chroma One |
| Air-drying 1 p coat | Lucite | Lucite | Lucite |
| Base coat | Chroma Base | Chroma Base | Chroma Base |
| 2 p varnish coat | Medium Solid 7500 S | Medium Solid 7500 S | Medium Solid 7500 S |
| High Build 7800 S | High Build 7800 S | High Build 7800 S | |
| High Solid 3500 S | High Solid 3500 S | High Solid 3500 S |
Top coats Du Pont USA
Plastic components - painting Europe (Du Pont)
Centari painting system for plastic is a very simple, easy-to-use system to paint most normal hard, semi-hard and soft plastic components on cars.
Products
800R Bonding primer
Always apply 800R Centari Flexible Sealer. Allow to evaporate for 5 minutes between layers. Wait a further 15 minutes before applying further layers.
805R softener
Is mixed with
- 1020R HS Primer
- Centari 500
- 600S - 690S - AX1060 Clearcoats
Plastic material
PP/EPDM PA
GRP PBT
BMC PUR
SMC PVC
ABS PPO
PC
USA
Plastic repairs
| Cleaning | For PUR, TPU use 9250S Cronar Flex Agent |
|---|---|
| For PP, TPO, EPDM use 329S Polypropylene Primer | |
| For AES, ASA use 1986S Velveseal (AES) or 1858s (ASA) |
| Action | Sheet steel | Aluminum | Galvanized sheet |
|---|---|---|---|
| Cleaning | Thinner M600 | Thinner M600 | Thinner M600 |
| Primer | Wash primer CR | Primer surfacer EP | Wash primer CR |
| Filler | Autcryl Filler | Autcryl Filler | Autcryl Filler |
| Autocryl 3110 Filler | Autocryl 3110 Filler | Autocryl 3110 Filler | |
| Autocryl 3+1 Filler | Autocryl 3+1 Filler | Autocryl 3+1 Filler | |
| Autosurfacer 910/920/930 | Autosurfacer 910/920/930 | Autosurfacer 910/920/930 | |
| Base filler | Polykit/Polykit N | Polykit N | Polykit N |
| Coarse | Polysoft | ||
| Fine | Polysoft LP | ||
| 2p Solid | Autocryl | Autocryl | Autocryl |
| Autocoat LV | Autocoat LV | Autocoat LV | |
| Base coat | Autobase | Autobase | Autobase |
| Autowave | Autowave | Autowave | |
| 2p Varnish coat | Autoclear MS 1000/2000/3000 | Autoclear MS 1000/2000/3000 | Autoclear MS 1000/2000/3000 |
| Autoclear LV 4000/5000/6000 | Autoclear LV 4000/5000/6000 | Autoclear LV 4000/5000/6000 |
Akzo Nobel Sikkens
| Process | Flexible | Elastisc | Hard |
|---|---|---|---|
| Plaster | Plaster | Plaster | |
| De-grease with antistatic De-greaser | X | X | X |
| Ruffle up with Scotch-Brite type A very fine or type S ultrafine | X | X | |
| De-grease again with antistatic De-greaser | X | X | |
| Sikkens Plastoflex Primer | X | X | X |
| Autocryl Filler | X | ||
| Autocryl Filler + 30% Elast-o-actif | X | ||
| Autocryl Filler + 50% Elast-o-actif | X | ||
| Autocryl filler 3110 | X | ||
| Autocryl filler 3110 + 30% Elastic-o-actif | X | ||
| Autocryl filler 3110 + 50% Elastic-o-actif | X | ||
| One coat system | |||
| Autocryl | X | ||
| Autocryl + 30% Elast-o-actif | X | ||
| Autocryl + 50% Elast-o-actif | X | ||
| Two coat system | |||
| Autobase | X | ||
| Autobase + 10% Elast-o-actif | X | X | |
| Autoclear MS 1000/ MS 2000/ MS 3000 | X | ||
| Autoclear MS 1000/ MS 2000/ MS 3000 + 30% Elast-o-actif | X | ||
| Autoclear MS 1000/ MS 2000/ MS 3000 + 100% Elast-o-actif | X |
Painting plastic
| Action | Steel plate | Galvanized steel | Aluminum |
|---|---|---|---|
| Cleaning | DX310 or DX330 | DX310 or DX330 | DX310 or DX330 |
| Preliminary treatment | Metalprep D.840/ DX520 | Metalprep D.840/ DX620 | DX533 AL-cleaning |
| Coarse base filler | A.656 Galvaplast 77 or DF-filler | A.656 Galvaplast 77 or DF-filler | A.656 Galvaplast 77 or DF-filler |
| Fine base filler | A.242 VBA filler or DF filler | A.242 VBA filler or DF-filler | A.242 VBA filler or DF-filler |
| Wash primer | Mix 1:1 Wash Primer | Mix 1:1 Wash Primer | Mix 1:1 Wash Primer |
| F.397/F.368 | F.397/F.368 | F.397/F.368 | |
| DX 1791/DX 1792 | DX 1791/DX 1792 | DX 1791/DX 1792 | |
| 2 p Filler | Mix 4:1:1 with the prescribed | Mix 4:1:1 with the prescribed | Mix 4:1:1 with the prescribed |
| Thinner Prima D.839/F.368 | Thinner Prima D.839/F.368 | Thinner Prima D.839/F.368 | |
| Color coat | Deltron Basecoat | Deltron Basecoat | Deltron Basecoat |
| Base coat | Deltron Concept Clearcoat | Deltron Concept Clearcoat | Deltron Concept Clearcoat |
| Varnish coat | D.800/DCU 2020 or | D.800/DCU 2020 or | D.800/DCU 2020 or |
| D.880/DCU 2001 | D.880/DCU 2001 | D.880/DCU 2001 | |
| 1 Layer Color coat | Deltron Direct Gloss or | Deltron Direct Gloss or | Deltron Direct Gloss or |
| HS Color | HS Color | HS Color |
PPG
| Action | PP, EDPM, PEP | ABS, PC, PPO, PA, SMC, BMC | PUR - softfoam |
|---|---|---|---|
| PVC, PTP, PBTP, PETB | |||
| Cleaning | D.846/DX103 Degreasing | D.846/DX103 Degreasing | D.846/DX103 Degreasing |
| Agent for Plastics | Agent for Plastics | Agent for Plastics | |
| Sanding | Scotchbrite | Scotchbrite | Scotchbrite |
| Cleaning | D.846/DX103 Degreasing | D.846/DX103 Degreasing | D.846/DX103 Degreasing |
| Agent for Plastics | Agent for Plastics | Agent for Plastics | |
| Base filler | A.656 Pinhole Filler | A.656 Pinhole Filler | A.656 Pinhole Filler |
| Primer | D.815 Plastics Primer | D.815 Plastics Primer | D.815 Plastics Primer |
| Y.072/DPX800 | |||
| Base filler | A.652 IVIPlast 66 Special | A.652 IVIPlast 66 Special | A.652 IVIPlast 66 Special |
| Polyester Putty or DF Filler | Polyester Putty or DF Filler | Polyester Putty or DF Filler | |
| Color coat | Deltron Basecoat | Deltron Basecoat | Deltron Basecoat |
| Base coat | Deltron Concept Clearcoat | Deltron Concept Clearcoat | Deltron Concept Clearcoat |
| Varnish coat | D.800/DCU 2020 or | D.800/DCU 2020 or | D.800/DCU 2020 or |
| D.880/DCU 2001 | D.880/DCU 2001 | D.880/DCU 2001 | |
| 1 Layer Color coat | Deltron Direct Gloss or | Deltron Direct Gloss or | Deltron Direct Gloss or |
| HS Color | HS Color | HS Color |
Plastic
Scheme 10
940/960
1991
The plate is positioned on the panel above the right headlight.
Paint color codes
Please refer to the respective car model spare parts catalogue for the relevant paint color codes.
Manufacturing coding
From and including the 1977 year models, the paint codes are numbered according to their introduction in production, i.e. 1st = 1st supplier, 2nd = 2nd supplier etc.
From and including the 1978 year models, the code number was changed so that each supplier received a number according to the following
1 = BASF (Glasurit)
2 = Herberts
3 = Beckers
4 = IDAC/ICI
5 = Sikkens (AKZO)
E.g. E.g. Blue color, code 139-2. 2nd denotes Herberts as the supplier.
Additional supplier numbers are used for test paint systems from various paint manufacturers.
This means that 1977 year colors which are found on 1978 and later cars have changed their serial number in certain cases.
All paints are available from Volvo Car Corporation Aftersales.
Extra number in the color code
The color codes were changed from December 1988.
Solvent based and water based colors are now being used on the cars. In order to identify these more easily, an extra number has been added, which denotes whether the color is solvent or water based or is of another quality.
Scheme 11
| Fourth number | Fifth number (new) |
|---|---|
| 1 = BASF (Glasurit) | 1 = solvent based |
| 2 = Herberts (standox) | 2 = water based metallic/Pearl + Clear Varnish |
| 3 = Beckers | 3 = Water based Solid + Varnish |
| 4 = IDAC/ICI | 4 = Solvent based Solid + Varnish |
| 5 = Sikkens | 5 = Solvent based Pearl shine + Varnish* |
| 6 = not used | 6 = not used |
| 7 = not used | 7 = not used |
| 8 = IVI | 8 = not used |
| 9 = not used | 9 = not used |
* Due to the transparent nature of the Pearl coat, this concept includes a solid color which is applied under the Pearl coat.
Repair materials
Volvo's original colors should be used if possible, but as the situation may occur that the recommended paint materials are not available from stock, we have produced a list of the stock carried by the major paint producers for paintwork repairs to Volvo cars.
The list contains the producers' own recommendations and the products below are not guaranteed or stocked by Volvo.
The respective producer should be contacted if more information on any of the products is required.
Note. Always follow the producers' recommendations and do not mix the different producers' systems.
The increased demands for color range, water-based and pearl, worker protection, reduced air pollution and clearer directions on the labels from the paint suppliers, has led to Volvo Car Corporation changing their previous policy regarding the original color concept. We have also discovered that the paint mixers in the market place are of a better quality than previously. Therefore, Volvo accepts these for painting cars during the guarantee period.
It is thought important that each paint supplier is individually responsible for the color matching and the quality, as well as for any complaints.