INSPECTION PROCEDURE
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Scheme 366
- READ VALUE USING TECHSTREAM (KNOCK FEEDBACK VALUE) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine. Warm up the engine. Enter the following menus: Powertrain / Engine and ECT / Data List / Primary / Knock Feedback Value. Read the value while driving the vehicle. OK The value changes. HINT: Malfunction does not occur Knock Feedback Value changes Malfunctions occur Knock Feedback Value does not change The Knock Feedback Value change can be confirmed by running the engine with a high load, for example, by racing the engine. NG --> See step 2 OK --> See step 5
- CHECK TERMINAL VOLTAGE (POWER SOURCE OF KNOCK CONTROL SENSOR) Disconnect the knock control sensor connector. Turn the power switch on (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition G1-2 - G1-1 Power switch on (IG) 4.5 to 5.5 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Knock Control Sensor) NG --> See step 4 OK: Go to next step
- INSPECT KNOCK CONTROL SENSOR Inspect the knock control sensor. Refer to «INSPECTION»(ref-553431-S33848801512013051700000) . NG --> See step 7 OK --> See step 6
- CHECK HARNESS AND CONNECTOR (KNOCK CONTROL SENSOR - ECM) Disconnect the knock control sensor connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition G1-2 - D28-87 (KNK1) Always Below 1 ohms G1-1 - D28-110 (EKNK) Always Below 1 ohms G1-2 or D28-87 (KNK1) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 6
- CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-553305-S14896367972013051700000)
- REPLACE ECM. Refer to «REMOVAL»(ref-553431-S24148051042013051700000)
- REPLACE KNOCK CONTROL SENSOR. Refer to «REMOVAL»(ref-553431-S15431492592013051700000)
HINT
- After performing the inspection procedure for the crankshaft position sensor, if DTC P0335 is output again, check the following items related to the camshaft position sensor. Installation condition of the camshaft position sensor Installation condition of the camshaft Connection of the camshaft position sensor connector
- If no problem is found by this diagnostic troubleshooting procedure, check for problems by referring to the engine mechanical service information.
- The engine speed can be checked by using the Techstream. To perform the check, follow the procedures below: Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine. Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / Primary / Engine Speed. The engine speed may be indicated as zero despite the engine running normally. This is caused by a lack of NE signals from the crankshaft position sensor. Alternatively, the engine speed may be indicated as lower than the actual engine speed if the crankshaft position sensor output voltage is insufficient.
- Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Scheme 367
- READ VALUE USING TECHSTREAM (ENGINE SPEED) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine. Enter the following menus: Powertrain / Engine and ECT / Data List / Primary / Engine Speed. Read the values displayed on the Techstream while the engine is running. Standard Correct values are displayed. HINT: To check the engine speed change, display the graph on the Techstream. If the engine does not start, check the engine speed while cranking. If the engine speed indicated on the Techstream remains at zero (0), there may be an open or short in the crankshaft position sensor circuit. NG --> See step 2 OK --> See step 9
- INSPECT CRANKSHAFT POSITION SENSOR (RESISTANCE) Inspect the crankshaft position sensor. Refer to «INSPECTION»(ref-553431-S14570531152013051700000) . NG --> See step 10 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM) Disconnect the crankshaft position sensor connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition D27-1 (NE) - D28-74 (NE+) Always Below 1 ohms D27-2 (NE-) - D28-120 (NE-) Always Below 1 ohms D27-1 (NE) or D28-74 (NE+) - Body ground Always 10 kohms or higher D27-2 (NE-) or D28-120 (NE-) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK SENSOR INSTALLATION (CRANKSHAFT POSITION SENSOR) Check the crankshaft position sensor installation. OK Crankshaft position sensor is installed correctly. NG --> See step 7 OK: Go to next step
- INSPECT NO. 1 CRANKSHAFT POSITION SENSOR PLATE Inspect the teeth of the No. 1 crankshaft position sensor plate. OK No. 1 crankshaft position sensor plate does not have any cracks or deformation. NG --> See step 6 OK --> See step 8
- REPLACE NO. 1 CRANKSHAFT POSITION SENSOR PLATE. Refer to «COMPONENTS»(ref-553433-S21859753182013051700000)
- SECURELY REINSTALL CRANKSHAFT POSITION SENSOR. Refer to «INSTALLATION»(ref-553431-S25293821332013051700000)
- REPLACE ECM. Refer to «REMOVAL»(ref-553431-S24148051042013051700000)
- CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-553305-S14896367972013051700000)
- REPLACE CRANKSHAFT POSITION SENSOR. Refer to «REMOVAL»(ref-553431-S18875382052013051700000)
HINT
- Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.
- If no problem is found through this diagnostic troubleshooting procedure, troubleshoot the engine mechanical system.
Scheme 368
Scheme 369
- CHECK TERMINAL VOLTAGE (POWER SOURCE OF CAMSHAFT POSITION SENSOR) Disconnect the camshaft position sensor connector. Turn the power switch on (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition D18-3 (VC) - Body ground Power switch on (IG) 4.5 to 5.0 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Camshaft Position Sensor) NG --> See step 9 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (CAMSHAFT POSITION SENSOR - ECM) Disconnect the camshaft position sensor connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition D18-1 (VVI+) - D28-76 (G2+) Always Below 1 ohms D18-2 (VVI-) - D28-122 (G2-) Always Below 1 ohms D18-1 (VVI+) or D28-76 (G2+) - Body ground Always 10 kohms or higher D18-2 (VVI-) or D28-122 (G2-) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK SENSOR INSTALLATION (CAMSHAFT POSITION SENSOR) Check the camshaft position sensor installation. OK Camshaft position sensor is installed correctly. NG --> See step 10 OK: Go to next step
- INSPECT INTAKE CAMSHAFT (TIMING ROTOR) Check the timing rotor of the intake camshaft. OK Timing rotor does not have any cracks or deformation. NG --> See step 12 OK: Go to next step
- REPLACE CAMSHAFT POSITION SENSOR Replace the camshaft position sensor. Refer to «REMOVAL»(ref-553431-S32525294842013051700000) . NEXT: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS (P0340, P0342 OR P0343) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-553305-S22976237422013051700000) . Turn the power switch off and wait for at least 30 seconds. Turn the power switch on (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P0340, P0342 or P0343 is output A DTC is not output B B --> END A: Go to next step
- ADJUST VALVE TIMING. Refer to «PROCEDURE - Step 7»(ref-553435-S38772913542013051700000) NEXT: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS (P0340, P0342 OR P0343) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-553305-S22976237422013051700000) . Turn the power switch off and wait for at least 30 seconds. Turn the power switch on (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC is not output A DTC P0340, P0342 or P0343 is output B HINT: If the engine does not start, replace the ECM. B --> See step 11 A --> END
- CHECK HARNESS AND CONNECTOR (CAMSHAFT POSITION SENSOR - ECM) Disconnect the camshaft position sensor connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition D18-3 (VC) - D28-99 (VCV1) Always Below 1 ohms D18-3 (VC) or D28-99 (VCV1) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 11
- SECURELY REINSTALL CAMSHAFT POSITION SENSOR. Refer to «INSTALLATION»(ref-553431-S10469584102013051700000)
- REPLACE ECM. Refer to «REMOVAL»(ref-553431-S24148051042013051700000)
- REPLACE INTAKE CAMSHAFT. Refer to «REMOVAL»(ref-553433-S39395898102013051700000)
Note. Inspect the fuses for circuits related to this system before performing the following inspection procedure.
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Scheme 370
- CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - BODY GROUND) Disconnect the ignition coil assembly connectors. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition D23-4 (GND) - Body ground Always Below 1 ohms D22-4 (GND) - Body ground Always Below 1 ohms D21-4 (GND) - Body ground Always Below 1 ohms D20-4 (GND) - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK TERMINAL VOLTAGE (POWER SOURCE OF IGNITION COIL ASSEMBLY) Disconnect the ignition coil assembly connectors. Turn the power switch on (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition D23-1 (+B) - D23-4 (GND) Power switch on (IG) 11 to 14 V D22-1 (+B) - D22-4 (GND) Power switch on (IG) 11 to 14 V D21-1 (+B) - D21-4 (GND) Power switch on (IG) 11 to 14 V D20-1 (+B) - D20-4 (GND) Power switch on (IG) 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Ignition Coil Assembly) NG --> See step 5 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - ECM) Disconnect the ignition coil assembly connectors. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition D23-2 (IGF) - D28-23 (IGF1) Always Below 1 ohms D22-2 (IGF) - D28-23 (IGF1) Always Below 1 ohms D21-2 (IGF) - D28-23 (IGF1) Always Below 1 ohms D20-2 (IGF) - D28-23 (IGF1) Always Below 1 ohms D23-3 (IGT1) - D28-108 (IGT1) Always Below 1 ohms D22-3 (IGT2) - D28-107 (IGT2) Always Below 1 ohms D21-3 (IGT3) - D28-106 (IGT3) Always Below 1 ohms D20-3 (IGT4) - D28-105 (IGT4) Always Below 1 ohms D23-3 (IGT1) or D28-108 (IGT1) - Body ground Always 10 kohms or higher D22-3 (IGT2) or D28-107 (IGT2) - Body ground Always 10 kohms or higher D21-3 (IGT3) or D28-106 (IGT3) - Body ground Always 10 kohms or higher D20-3 (IGT4) or D28-105 (IGT4) - Body ground Always 10 kohms or higher D23-2 (IGF), D22-2 (IGF), D21-2 (IGF), D20-2 (IGF) or D28-23 (IGF1) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS (DTC P0351, P0352, P0353 OR P0354) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-553305-S22976237422013051700000) . Shuffle the arrangement of the ignition coil assemblies (among No. 1 to No. 4 cylinders). NOTE: Do not change the location of the connectors. Perform a simulation test. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to Same DTC output A Different ignition coil DTC output B B --> See step 6 A --> See step 7
- CHECK HARNESS AND CONNECTOR (NO. 2 INTEGRATION RELAY - IGNITION COIL ASSEMBLY) Disconnect the ignition coil assembly connectors. Remove the No. 2 integration relay from the engine room relay block and junction block assembly. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition D23-1 (+B) - 1A-4 Always Below 1 ohms D22-1 (+B) - 1A-4 Always Below 1 ohms D21-1 (+B) - 1A-4 Always Below 1 ohms D20-1 (+B) - 1A-4 Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 8
- REPLACE IGNITION COIL ASSEMBLY. Refer to «REMOVAL»(ref-553431-S05920977332013051700000)
- REPLACE ECM. Refer to «REMOVAL»(ref-553431-S24148051042013051700000)
- REPLACE NO. 2 INTEGRATION RELAY. Refer to «REMOVAL»(ref-553431-S08143288122013051700000)
HINT
- By using the Control the EGR Step Position Active Test, the operation of the EGR valve can be checked.
- When the engine is idling steadily with the EGR valve fully closed, if the EGR valve is normal and it is opened using the Active Test, the Data List value changes as follows. Data List Change in Data List when Number of Steps is Increased Using Control the EGR Step Position Active Test Engine Speed Idle becomes rough MAP Pressure rises
- Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Scheme 371
Scheme 372
- CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0401) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTC. RESULT Result Proceed to DTC P0401 is output A DTC P0401 and other DTCs are output B HINT: If any DTCs other than P0401 are output, troubleshoot those DTCs first. B --> See step 12 A: Go to next step
- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher. HINT: The A/C switch and all accessory switches should be off and shift position in P or N. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position / Data List / Primary / Throttle Idle Position and MAP. Confirm that the Throttle Idle Position is ON and check the engine idling condition and MAP values in the Data List while performing the Active Test. HINT: Do not leave the EGR valve open for 10 seconds or more during the Active Test. Be sure to return the EGR valve to step 0 when the Active Test is completed. Do not open the EGR valve 30 steps or more during the Active Test. OK MAP and idling condition change in response to EGR step position when Throttle Idle Position is ON in Data List. Standard - EGR Step Position (Active Test) 0 Steps 0 to 30 Steps Idling condition Steady idling Idling changes from steady to rough idling or engine stalls MAP (Data List) MAP value is 20 to 40 kPa(abs) [150 to 300 mmHg(abs)] (EGR valve is fully closed) MAP value is at least +10 kPa (75 mmHg) higher than when EGR valve is fully closed HINT: During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in the EGR valve. NG --> See step 4 OK: Go to next step
- INSPECT EGR VALVE ASSEMBLY Check if the EGR valve are clogged with deposits. Check if the EGR valve is closed. OK EGR valve is closed and no deposits. RESULT Result Proceed to NG A OK B B --> See step 5 A: Go to next step
- REPLACE EGR VALVE ASSEMBLY Replace the EGR valve assembly. Refer to «REMOVAL»(ref-553426-S07103638412013051700000) . NEXT: Go to next step
- CHECK FOR DEPOSIT (INTAKE PORT TO EGR VALVE ASSEMBLY) Check for exhaust leaks at each connection point. Check for cracks, damage, and clogs in the pipes between the intake manifold and the EGR valve assembly. This check may require the removal of components. Check if there is a built-up of deposits in the EGR valve of pipes. OK No deposits. NG --> REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA OK: Go to next step
- CHECK FOR DEPOSIT (EXHAUST MANIFOLD SUB-ASSEMBLY TO EGR VALVE ASSEMBLY) Check for exhaust leaks at each connection point. Check for cracks, damage, and clogs in the pipes between the exhaust manifold sub-assembly and the EGR valve assembly. This check may require the removal of components. Check if there is a built-up of deposits in the EGR valve of pipes. OK No deposits. NG --> REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA OK: Go to next step
- INSPECT EGR PIPE WITH COOLER SUB-ASSEMBLY Check for blockage of the EGR pipe with cooler sub-assembly. NG --> See step 13 OK: Go to next step
- READ VALUE USING TECHSTREAM (MANIFOLD ABSOLUTE PRESSURE SENSOR) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / Primary / MAP. Read the MAP value. Standard Condition Techstream Display Power switch on (IG) 80 to 110 kPa(abs) [600 to 825 mmHg(abs)] Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher. Enter the following menus: Powertrain / Engine and ECT / Data List / Primary / MAP. Read the MAP value when idling the engine with the A/C switch and all accessory switches should be off and shift position in P or N. Standard Engine Condition Techstream Display Idling Less than 80 kPa(abs) [600 mmHg(abs)] RESULT Result Proceed to NG A OK B B --> See step 11 A: Go to next step
- CHECK INTAKE SYSTEM Check the intake system for vacuum leaks. Refer to «ON-VEHICLE INSPECTION»(ref-553439-S25933161592013051700000) . OK No leaks in intake system. NG --> REPAIR OR REPLACE INTAKE SYSTEM OK: Go to next step
- REPLACE MANIFOLD ABSOLUTE PRESSURE SENSOR Replace the manifold absolute pressure sensor. Refer to «REMOVAL»(ref-553426-S14243589372013051700000) . NEXT: Go to next step
- CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-553305-S22976237422013051700000) . Turn the power switch off and wait for 30 seconds. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending. Read the pending DTCs. HINT: If the pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P0401. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU's memory limit NEXT --> END
- GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-553305-S14271064972013051700000)
- REPLACE EGR PIPE WITH COOLER SUB-ASSEMBLY. Refer to «REMOVAL»(ref-553426-S10344561142013051700000)
Note. Inspect the fuses for circuits related to this system before performing the following inspection procedure.
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Scheme 373
- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher. HINT: The A/C switch and all accessory switches should be off. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position / Data List / Primary / Throttle Idle Position and MAP. Confirm that the Throttle Idle Position is ON and check the engine idling condition and MAP values in the Data List while performing the Active Test. HINT: Do not leave the EGR valve open for 10 seconds or more during the Active Test. Be sure to return the EGR valve to step 0 when the Active Test is completed. Do not open the EGR valve 30 steps or more during the Active Test. OK MAP and idling condition change in response to EGR step position when Throttle Idle Position is ON in Data List. Standard - EGR Step Position (Active Test) 0 Steps 0 to 30 Steps Idling condition Steady idling Idling changes from steady to rough idling or engine stalls MAP (Data List) MAP value is 20 to 40 kPa(abs) [150 to 300 mmHg(abs)] (EGR valve is fully closed) MAP value is at least +10 kPa (75 mmHg) higher than when EGR valve is fully closed HINT: During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in the EGR valve. NG --> See step 2 OK --> See step 5
- INSPECT EGR VALVE ASSEMBLY Inspect the EGR valve assembly. Refer to «INSPECTION»(ref-553426-S04242420542013051700000) . NG --> See step 6 OK: Go to next step
- CHECK TERMINAL VOLTAGE (POWER SOURCE OF EGR VALVE ASSEMBLY) Disconnect the EGR valve assembly connector. Turn the power switch on (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition D10-2 (+B1) - Body ground Power switch on (IG) 11 to 14 V D10-5 (+B2) - Body ground Power switch on (IG) 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to EGR Valve Assembly) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (EGR VALVE ASSEMBLY - EFI MAIN RELAY) OK: Go to next step
- CHECK HARNESS AND CONNECTOR (EGR VALVE ASSEMBLY - ECM) Disconnect the EGR valve assembly connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition D10-4 (EGR1) - D28-45 (EGR1) Always Below 1 ohms D10-3 (EGR2) - D28-44 (EGR2) Always Below 1 ohms D10-6 (EGR3) - D28-43 (EGR3) Always Below 1 ohms D10-1 (EGR4) - D28-42 (EGR4) Always Below 1 ohms D10-4 (EGR1) or D28-45 (EGR1) - Body ground Always 10 kohms or higher D10-3 (EGR2) or D28-44 (EGR2) - Body ground Always 10 kohms or higher D10-6 (EGR3) or D28-43 (EGR3) - Body ground Always 10 kohms or higher D10-1 (EGR4) or D28-42 (EGR4) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 7
- CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-553305-S14896367972013051700000)
- REPLACE EGR VALVE ASSEMBLY. Refer to «REMOVAL»(ref-553426-S07103638412013051700000)
- REPLACE ECM. Refer to «REMOVAL»(ref-553431-S24148051042013051700000)
CONDITIONING FOR SENSOR TESTING
HINT
Perform the operation with the engine speeds and time durations described below prior to checking the waveforms of the air fuel ratio and heated oxygen sensors. This is to activate the sensors sufficiently to obtain appropriate inspection results.
Scheme 374
- (a) Connect the Techstream to the DLC3 [A].
- (b) Turn the power switch on (IG) and turn the Techstream on [B].
- (c) Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) [C].
- (d) Start the engine and warm it up with all the accessories switched off until the engine coolant temperature stabilizes [D].
- (e) Run the engine at an engine speed of 2500 rpm for at least 3 minutes [E]. HINT: During charging control, the engine speed is set at idle. Therefore, the engine speed does not increase when depressing the accelerator pedal. In this case, perform step [E] after charging control has completed.
- (f) While running the engine at 2500 rpm for 2 seconds and 1500 rpm for 2 seconds, check the waveforms of the air fuel ratio and heated oxygen sensors using the Techstream [F].
HINT
- If either of the voltage outputs of the air fuel ratio or heated oxygen sensor does not fluctuate, or there is noise in the waveform of either sensor, the sensor may be malfunctioning.
- If the voltage outputs of both the sensors remain lean or rich, the air fuel ratio may be extremely lean or rich. In such cases, perform the Control the Injection Volume for A/F Sensor Active Test using the Techstream.
- If the three-way catalytic converter has deteriorated, the heated oxygen sensor (located behind the three-way catalytic converter) voltage output fluctuates up and down frequently, even under normal driving conditions (active air fuel ratio control is not performed).
Scheme 375
HINT
- If a malfunction cannot be found when troubleshooting DTC P0420, a lean or rich abnormality may be cause. Perform troubleshooting by following the inspection procedure for P0171 (System Too Lean) and P0172 (System Too Rich).
- Sensor 1 refers to the sensor closest to the engine assembly.
- Sensor 2 refers to the sensor farthest away from the engine assembly.
- Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
DTC SUMMARY
| DTC No. | Monitoring Item | Malfunction Detection Condition | Trouble Area | Detection Timing | Detection Logic |
|---|---|---|---|---|---|
| P043E | Reference orifice clogged | P043E, P043F, P2401, P2402 and/or P2419 are stored when one of the following conditions is met during key-off EVAP monitor Reference orifice clogged Reference orifice high-flow Leak detection pump off malfunction Leak detection pump on malfunction Vent valve on (closed) malfunction | Canister pump module Connector/wire harness (canister pump module - ECM) ECM | While power switch off | 2 trip |
| P043F | Reference orifice high-flow | ||||
| P2401 | Leak detection pump stuck off | ||||
| P2402 | Leak detection pump stuck on | ||||
| P2419 | Vent valve stuck closed |
HINT
The reference orifice is located inside the canister pump module.
Refer to EVAP System. Refer to INSPECTION PROCEDURE .
| DTC No. | Monitoring Item | Malfunction Detection Condition | Trouble Area | Detection Timing | Detection Logic |
|---|---|---|---|---|---|
| P0441 | Purge VSV (Vacuum Switching Valve) stuck open | Leak detection pump creates negative pressure (vacuum) in EVAP system and EVAP system pressure measured. Reference pressure is measured at start and at end of leak check. If stabilized pressure higher than [second reference pressure x 0.2], ECM determines that purge VSV stuck open. | Purge VSV Connector/wire harness (purge VSV - ECM) EGR valve assembly ECM Canister pump module Leak from EVAP system | While power switch off | 2 trip |
| Purge VSV stuck closed | After EVAP leak check performed, purge VSV turned on (open), and atmospheric air introduced into EVAP system. Reference pressure is measured at start and at end of check. If pressure does not return to near atmospheric pressure, ECM determines that purge VSV stuck closed. | Purge VSV Purge line Connector/wire harness (purge VSV - ECM) EGR valve assembly ECM Canister pump module Canister (filter inside canister clogged) Leak from EVAP system | While power switch off | 2 trip | |
| Purge flow | While engine running, following conditions successively met: Negative pressure not created in EVAP system when purge VSV turned on (open) EVAP system pressure change less than 0.5 kPa(gauge) [3.751 mmHg(gauge)] when vent valve turned on (closed) Atmospheric pressure change before and after purge flow monitor less than 0.1 kPa(gauge) [0.75 mmHg(gauge)] | Purge VSV Purge line Connector/wire harness (purge VSV - ECM) EGR valve assembly ECM Canister pump module Canister (filter inside canister clogged) Leak from EVAP system | While engine running | 2 trip |
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
| DTC No. | Monitoring Item | Malfunction Detection Condition | Trouble Area | Detection Timing | Detection Logic |
|---|---|---|---|---|---|
| P0451 | Canister pressure sensor abnormal voltage fluctuation | Sensor output voltage fluctuates frequently within certain time period. | Canister pump module Connector/wire harness (canister pump module - ECM) EVAP system hose (pipe from air inlet port to canister pump module, canister filter, fuel tank vent hose) ECM | EVAP monitoring (power switch off) Engine running | 2 trip |
| P0452 | Canister pressure sensor low input | EVAP pressure less than 42.11009 kPa(abs) [315.86779 mmHg(abs)] for 0.5 seconds. | Power switch on (IG) EVAP monitoring (power switch off) | 1 trip | |
| P0453 | Canister pressure sensor high input | EVAP pressure higher than 123.76147 kPa(abs) [928.33479 mmHg(abs)] for 0.5 seconds. | Power switch on (IG) EVAP monitoring (power switch off) | 1 trip |
HINT
The canister pressure sensor is built into the canister pump module.
Note. When a vehicle is brought into the workshop, leave it as it is. Do not change the vehicle condition. For example, do not tighten the fuel cap. Do not disassemble the canister pump module. The Techstream is required to conduct the following diagnostic troubleshooting procedure. Inspect the fuses for circuits related to this system before performing the following inspection procedure.
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Scheme 376
Scheme 377
- CONFIRM DTC AND EVAP PRESSURE Connect the Techstream to the DLC3. Turn the power switch on (IG) (do not start the engine). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. Enter the following menus: Powertrain / Engine and ECT / Data List / Gas Evaporative / Vapor Pressure Pump. Read the EVAP (Evaporative Emission) pressure displayed on the Techstream. RESULT DTC Result Suspected Trouble Area Proceed to P0451 - Canister pressure sensor C P0452 Less than 42.11009 kPa(abs) [315.86779 mmHg(abs)] Wire harness/connector (ECM - canister pressure sensor) Canister pressure sensor Short in ECM circuit A P0453 Higher than 123.76147 kPa(abs) [928.33479 mmHg(abs)] Wire harness/connector (ECM - canister pressure sensor) Canister pressure sensor Open in ECM circuit B B --> See step 4 C --> See step 5 A: Go to next step
- CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM) Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. RESULT Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to D28-114 (PPMP) - Body ground Always Below 10 ohms Wire harness/connector (ECM - canister pressure sensor) Short in canister pressure sensor circuit A 10 kohms or higher Wire harness/connector (ECM - canister pressure sensor) Short in ECM circuit B B --> See step 7 A: Go to next step
- CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM) Disconnect the canister pump module connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. RESULT Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to D28-114 (PPMP) - Body ground Always 10 kohms or higher Short in canister pressure sensor circuit A Below 10 ohms Short in wire harness/connector (ECM - canister pressure sensor) B A --> See step 5 B --> See step 6
- CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM) Disconnect the canister pump module connector. TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Canister Pump Module) - - Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition z32-8 (SGND) - Body ground Always 100 ohms or less Turn the power switch on (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition z32-6 (VCC) - Body ground Power switch on (IG) 4.5 to 5.5 V z32-7 (VOUT) - Body ground Power switch on (IG) 4.5 to 5.5 V RESULT Test Result Suspected Trouble Area Proceed to Voltage and resistance within standard ranges Open in canister pressure sensor circuit A Voltage and/or resistance outside standard ranges Open in wire harness/connector (ECM - canister pressure sensor) B B --> See step 6 A: Go to next step
- REPLACE CANISTER Replace the canister. Refer to «REMOVAL»(ref-553426-S04178548692013051700000) . NOTE: When replacing the canister, check the canister pump module interior and related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; and 3) the fuel tank vent hose. Check for filter blockage in the canister filter. If the canister filter has blockages, replace the canister filter. TEXT IN ILLUSTRATION *1 Fuel Tank Vent Hose *2 Vent Hose *3 Air Inlet Port *4 Canister *5 Fuel Tank *6 Fuel Vapor-containment Valve *7 Fuel Tank Pressure Sensor *8 Fuel Cap *9 Canister Filter *10 Canister Pump Module Canister Pressure Sensor Leak Detection Pump Vent Valve *a Inspection Area (Check for Disconnection and/or Cracks) - - NEXT --> See step 8
- REPAIR OR REPLACE HARNESS OR CONNECTOR Repair or replace harness or connector. NEXT --> See step 8
- REPLACE ECM Replace the ECM. Refer to «REMOVAL»(ref-553431-S24148051042013051700000) . NEXT: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS (AFTER REPAIR) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-553305-S22976237422013051700000) . Turn the power switch off and wait for at least 30 seconds. Turn the power switch on (IG). Turn the Techstream on. Perform the Evaporative System Check using the Techstream, referring to the Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P0451, P0452 or P0453. Check the DTC judgment result. RESULT Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions N/A Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit NEXT --> END
Note. After turning power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Refer to PRECAUTION .
HINT
- The following conditions may also cause DTC P0505 to be stored: The floor carpet overlapping slightly onto the accelerator pedal, causing the accelerator pedal to be slightly depressed and therefore the throttle valve position to be slightly open. The accelerator pedal being not fully released.
- Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
- Refer to "Data List / Active Test" [Engine Speed and ISC Learning Value]. Refer to «DATA LIST / ACTIVE TEST»(ref-553305-S02986196612013051700000) .
Note. Inspect the fuses for circuits related to this system before performing the following inspection procedure.
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Note. Inspect the fuses for circuits related to this system before performing the following inspection procedure.
HINT
- DTC P050B may be output when the engine has the symptoms listed below. If necessary, check the trouble areas listed below. Symptom Factor Trouble Area Low idle speed when engine is cold (immediately after engine start) Excessive engine friction Engine oil deterioration Rough idle when engine is cold (immediately after engine start) Abnormal combustion Fuel quality
- Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Note. Inspect the fuses for circuits related to this system before performing the following inspection procedure. After turning power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Refer to PRECAUTION .
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Scheme 378
- INSPECT AUXILIARY BATTERY Inspect that the auxiliary battery is not depleted. Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-553425-S02661587792013051700000) . OK Auxiliary battery is not depleted NG --> See step 6 OK: Go to next step
- CHECK AUXILIARY BATTERY TERMINAL Check that the auxiliary battery terminals are not loose or corroded. OK Auxiliary battery terminals are not loose or corroded NG --> REPAIR OR REPLACE AUXILIARY BATTERY TERMINAL OK: Go to next step
- CHECK TERMINAL VOLTAGE (POWER SOURCE OF ECM) Disconnect the ECM connector. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition A57-20 (BATT) - Body ground Always 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to ECM) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (AUXILIARY BATTERY - ECM) OK: Go to next step
- CHECK WHETHER DTC OUTPUT RECURS (DTC P0560) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-553305-S22976237422013051700000) . Turn the power switch off and wait for at least 30 seconds. Turn the power switch on (IG). Turn the Techstream on. Wait 5 seconds or more. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P0560 is output A DTC is not output B B --> See step 7 A --> See step 5
- REPLACE ECM. Refer to «REMOVAL»(ref-553431-S24148051042013051700000)
- REPLACE AUXILIARY BATTERY. Refer to «REMOVAL»(ref-553444-S00832731052013051700000)
- CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-553305-S14896367972013051700000)
Note. After turning power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Refer to PRECAUTION .
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Note. After turning power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Refer to PRECAUTION .
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Scheme 379
- CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0607) Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P0607 and P0136, P0137 or P0138 are output A DTC P0607 is output B B --> See step 3 A: Go to next step
- INSPECT DTC (DTC P0136, P0137 OR P0138) Refer to the P0136, P0137 or P0138 flowchart. HINT: If P0136 is output, troubleshoot for that DTC first. Refer to «DTC P0136: Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2); DTC P0137: Oxygen Sensor Circuit Low Voltage (Bank 1 Sensor 2); DTC P0138: Oxygen Sensor Circuit High Voltage (Bank 1 Sensor 2); DTC P0139: Oxygen Sensor Circuit Slow Response (Bank 1 Sensor 2)»(ref-553435-S07124725952013051700000) . Then proceed to "Inspect ECM". If P0137 is output, troubleshoot for that DTC first. Refer to «DTC P0136: Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2); DTC P0137: Oxygen Sensor Circuit Low Voltage (Bank 1 Sensor 2); DTC P0138: Oxygen Sensor Circuit High Voltage (Bank 1 Sensor 2); DTC P0139: Oxygen Sensor Circuit Slow Response (Bank 1 Sensor 2)»(ref-553435-S07124725952013051700000) . Then proceed to "Inspect ECM". If P0138 is output, troubleshoot for that DTC first. Refer to «DTC P0136: Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2); DTC P0137: Oxygen Sensor Circuit Low Voltage (Bank 1 Sensor 2); DTC P0138: Oxygen Sensor Circuit High Voltage (Bank 1 Sensor 2); DTC P0139: Oxygen Sensor Circuit Slow Response (Bank 1 Sensor 2)»(ref-553435-S07124725952013051700000) . Then proceed to "Inspect ECM". If DTC P0607 and P0136, P0137 or P0138 are output, the output voltage of the heated oxygen sensor may remain close to 0 V or become high (around 1 V or higher). NEXT --> See step 6
- CHECK FOR EXHAUST GAS LEAK Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine. Allow the engine to idle, and then rev the engine. Check for exhaust gas leaks around the heated oxygen sensor. If any exhaust gas leaks are present, repair them and proceed to "Perform Confirmation Driving Pattern". If no exhaust gas leaks are present, proceed to "Perform Confirmation Driving Pattern". HINT: If no exhaust gas leaks are present, there may be a malfunction in the heated oxygen sensor circuit. If any exhaust gas leaks are present around the heated oxygen sensor, noise appears in the output voltage of the heated oxygen sensor. NEXT: Go to next step
- PERFORM CONFIRMATION DRIVING PATTERN Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-553305-S22976237422013051700000) . Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine. Warm up the engine until the engine coolant temperature is 75°C (167°F) or higher. Perform the driving pattern. WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. Accelerate the vehicle to 80 km/h (50 mph) and stop the vehicle. Drive the vehicle between 60 and 80 km/h (37 and 50 mph) for 5 minutes. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC P0136, P0137, P0138 and/or P0607 are output A Only P0607 is output B DTC is not output C B --> See step 7 C --> See step 6 A: Go to next step
- INSPECT DTC (DTC P0136, P0137 OR P0138) Refer to the P0136, P0137 or P0138 flowchart. HINT: If P0136 is output, troubleshoot for that DTC first. Refer to «DTC P0136: Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2); DTC P0137: Oxygen Sensor Circuit Low Voltage (Bank 1 Sensor 2); DTC P0138: Oxygen Sensor Circuit High Voltage (Bank 1 Sensor 2); DTC P0139: Oxygen Sensor Circuit Slow Response (Bank 1 Sensor 2)»(ref-553435-S07124725952013051700000) . Then proceed to "Inspect ECM". If P0137 is output, troubleshoot for that DTC first. Refer to «DTC P0136: Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2); DTC P0137: Oxygen Sensor Circuit Low Voltage (Bank 1 Sensor 2); DTC P0138: Oxygen Sensor Circuit High Voltage (Bank 1 Sensor 2); DTC P0139: Oxygen Sensor Circuit Slow Response (Bank 1 Sensor 2)»(ref-553435-S07124725952013051700000) . Then proceed to "Inspect ECM". If P0138 is output, troubleshoot for that DTC first. Refer to «DTC P0136: Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2); DTC P0137: Oxygen Sensor Circuit Low Voltage (Bank 1 Sensor 2); DTC P0138: Oxygen Sensor Circuit High Voltage (Bank 1 Sensor 2); DTC P0139: Oxygen Sensor Circuit Slow Response (Bank 1 Sensor 2)»(ref-553435-S07124725952013051700000) . Then proceed to "Inspect ECM". If DTC P0607 and P0136, P0137 or P0138 are output, the output voltage of the heated oxygen sensor may remain close to 0 V or become high (around 1 V or higher). NEXT: Go to next step
- INSPECT ECM Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-553305-S22976237422013051700000) . Stop the engine and wait for 30 minutes. Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Put the engine in inspection mode (maintenance mode). Refer to «INSPECTION MODE PROCEDURE»(ref-553290-S22500871302013051700000) . Start the engine and allow it to idle for 2 minutes. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read the DTCs. RESULT Result Proceed to DTC is not output A DTC P0607 is output B B --> See step 8 A --> END
- REPLACE ECM. Refer to «REMOVAL»(ref-553431-S24148051042013051700000)
- REPLACE ECM. Refer to «REMOVAL»(ref-553431-S24148051042013051700000)
Note. After turning power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Refer to PRECAUTION .
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Note. After turning power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Refer to PRECAUTION .
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Note. After turning power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Refer to PRECAUTION .
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Note. There is a possibility that the DTC P062F is issued from the ECUs of the ECM and power management control ECU. Use Techstream to conduct a health check to confirm which ECU the DTC is issued from and then inspect the related system. After turning power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Refer to PRECAUTION .
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
Note. After turning power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Refer to PRECAUTION .
HINT
Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
HINT
- Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
- Refer to "Data List / Active Test" [Vapor Pressure Pump and MAP]. Refer to «DATA LIST / ACTIVE TEST»(ref-553305-S02986196612013051700000) .
| DTC No. | Monitoring Item | DTC Detection Condition | Trouble Area | Detection Timing | Detection Logic |
|---|---|---|---|---|---|
| P1420 | Canister small leak | Leak detection pump creates negative pressure (vacuum) in EVAP system and EVAP system pressure is measured. Reference pressure is measured at the start and at the end of leak check. If stabilized pressure is higher than second reference pressure, ECM determines that EVAP system has a small leak. | EVAP leak (purge VSV - canister - fuel vapor-containment valve) Purge VSV Connector/wire harness (purge VSV - ECM) Canister (canister pump module) ECM | While power switch is off | 2 trip |
| P1421 | Canister gross leak | Leak detection pump creates negative pressure (vacuum) in EVAP system and EVAP system pressure is measured. Reference pressure is measured at the start and at the end of leak check. If stabilized pressure is higher than [second reference pressure x 0.2], ECM determines that EVAP system has a large leak. |
Refer to EVAP System. Refer to EVAP System .
| DTC No. | Monitoring Item | DTC Detection Condition | Trouble Area | Detection Timing | Detection Logic |
|---|---|---|---|---|---|
| P1422 | Fuel tank small leak | Leak detection pump creates negative pressure (vacuum) in fuel tank and fuel tank pressure is measured. Reference pressure is measured at the start and at end of leak check. If stabilized pressure is higher than third reference pressure, ECM determines that fuel tank has a small leak. | EVAP leak (fuel tank - fuel vapor-containment valve) Fuel vapor-containment valve Connector/wire harness (fuel vapor-containment valve - ECM) ECM | While power switch is off | 2 trip |
| P1423 | Fuel tank gross leak | Leak detection pump creates negative pressure (vacuum) in fuel tank and fuel tank pressure is measured. Reference pressure is measured at the start and at end of leak check. If stabilized pressure is higher than [third reference pressure x 0.2], ECM determines that fuel tank has a large leak. |
Refer to EVAP System. Refer to EVAP System .