Removal
Disconnect the ground cable from battery.
Scheme 8
Remove the air intake chamber.
Disconnect the connectors from the throttle position sensor and manifold absolute pressure sensor.
Scheme 9
- Throttle position sensor
- Manifold absolute pressure sensor
Disconnect the engine coolant hoses (A) from throttle body.
Remove the bolts (B) which secure throttle body to intake manifold.
Scheme 10
Installation
Install in the reverse order of removal.
Note. Use a new gasket.
Tightening torque
8 Nm (0.8 kgf-m, 5.8 ft-lb)
Release the fuel pressure.
Open the fuel filler flap lid, and remove the fuel filler cap.
Disconnect the ground cable from battery.
Scheme 11
Remove the air intake duct, air cleaner case and air intake chamber.
Remove the generator.
Remove the power steering pump and reservoir tank from bracket.
Remove the bolts which hold power steering pipes onto the protector.
Note. Do not disconnect the power steering hose.
Scheme 12
Remove the bolts which install power steering pump bracket.
Scheme 13
Disconnect the power steering pump switch connector (A).
Scheme 14
Remove the reservoir tank from the bracket by pulling it upwards.
Scheme 15
Place the power steering pump on the right side wheel apron.
Scheme 16
Disconnect the spark plug cords from spark plugs by pulling the plug cap. (Do not pull the cord.)
Disconnect the engine coolant hoses (A) from throttle body.
Scheme 17
Disconnect the brake booster hose (A).
Scheme 18
Disconnect the PCV hose (A) from intake manifold.
Disconnect the engine harness connectors (B) from bulkhead harness connectors.
Scheme 19
Disconnect the connectors from engine coolant temperature sensor.
Scheme 20
Disconnect the knock sensor connector.
Scheme 21
Disconnect the connector from crankshaft position sensor.
Scheme 22
Disconnect the connector from oil pressure switch (A).
Scheme 23
Disconnect the connector from camshaft position sensor.
Scheme 24
Remove the EGR pipe from intake manifold.
Scheme 25
Disconnect the fuel hoses from fuel pipes.
Separate the quick connectors of fuel delivery line and return line by pushing the ST to the direction of arrow.
ST 32005086 CONNECTOR REMOVER
Remove the clip, and separate the evaporation hose from pipe.
Scheme 26
Remove the bolts which secure intake manifold to cylinder head.
Scheme 27
Remove the intake manifold.
Install the intake manifold onto cylinder heads.
Note. Use a new gasket.
Tightening torque
25 Nm (2.5 kgf-m, 18.1 ft-lb)
Scheme 28
Connect the fuel hoses to fuel pipe.
Note. If fuel hoses are damaged, replace them with new ones.
Scheme 29
- Fuel delivery hose
- Return hose
- Evaporation hose
Install the EGR pipe to intake manifold.
Tightening torque
34 Nm (3.4 kgf-m, 24.6 ft-lb)
Scheme 30
Connect the connector to camshaft position sensor.
Scheme 31
Connect the connector to oil pressure switch (A).
Scheme 32
Connect the connector to crankshaft position sensor.
Scheme 33
Connect the knock sensor connector.
Scheme 34
Connect the connectors to engine coolant temperature sensor.
Scheme 35
Connect the PCV hose (A) to intake manifold.
Connect the engine harness connectors (B) to bulkhead harness connectors.
Scheme 36
Connect the brake booster hose (A).
Scheme 37
Connect the engine coolant hoses (A) to throttle body.
Scheme 38
Connect the spark plug cords to spark plugs.
Install the power steering pump and reservoir tank to bracket.
Install the reservoir tank to bracket.
Scheme 39
Connect the power steering pump switch connector (A).
Scheme 40
Tighten the bolts which install power steering pump bracket.
Tightening torque
22 Nm (2.2 kgf-m, 15.9 ft-lb)
Scheme 41
Install the power steering pipes onto the right side intake manifold protector.
Scheme 42
Install the generator.
Install the air intake duct, air cleaner case and air intake chamber.
Connect the connector to fuel pump relay.
Connect the battery ground cable to battery.
Scheme 43
Disconnect the ground cable from battery.
Scheme 44
Remove the generator.
Disconnect the connectors from engine coolant temperature sensor.
Scheme 45
Remove the engine coolant temperature sensor.
Install in the reverse order of removal.
Tightening torque
18 Nm (1.8 kgf-m, 13.0 ft-lb)
Disconnect the ground cable from battery.
Scheme 46
Remove the generator.
Remove the bolt which installs crankshaft position sensor to cylinder block.
Scheme 47
Remove the crankshaft position sensor, and disconnect the connector from it.
Scheme 48
Install in the reverse order of removal.
Tightening torque
T: 6.4 Nm (0.65 kgf-m, 4.7 ft-lb)
Scheme 49
Disconnect the ground cable from battery.
Scheme 50
Disconnect the connector from camshaft position sensor.
Scheme 51
Remove the bolt which installs camshaft position sensor to the support.
Scheme 52
Remove the bolt which installs the camshaft position sensor support to camshaft cap LH.
Scheme 53
Remove the camshaft position sensor and the support as a unit.
Remove the camshaft position sensor itself.
Scheme 54
Install in the reverse order of removal.
Tightening torque
Camshaft position sensor support
6.4 Nm (0.65 kgf-m, 4.7 ft-lb)
Camshaft position sensor
6.4 Nm (0.65 kgf-m, 4.7 ft-lb)
Disconnect the ground cable from battery.
Scheme 55
Remove the air intake chamber.
Disconnect the knock sensor connector.
Scheme 56
Remove the knock sensor from cylinder block.
Scheme 57
Install the knock sensor to cylinder block.
Note. Extraction area of knock sensor cord must be positioned at a 60° angle relative to the engine rear.
Tightening torque
24 Nm (2.4 kgf-m, 17.4 ft-lb)
Scheme 58
- Front side
Connect the knock sensor connector.
Scheme 59
Install the air intake chamber.
Connect the battery ground cable to battery.
