Contents Wiring diagrams Section: Fuel System All sections

Caution: Overhaul Saab 9-2X I

Fuel System 28 illustrations ~527 words

Disassembly

Disconnect the engine ground terminal from intake manifold.

Scheme 61

Scheme 61: Disassembly

Remove the ignition coil & ignitor ASSY.

Remove the throttle body.

Remove the EGR valve.

Remove the PCV pipe.

Scheme 62

Scheme 62

Remove the fuel pipe protector LH.

Scheme 63

Scheme 63

Remove the fuel pipe protector RH.

Scheme 64

Scheme 64

Disconnect the pressure regulator vacuum hose (A) from intake manifold.

Scheme 65

Scheme 65

Disconnect the connectors (A) from fuel injector.

Remove the harness band (B) which holds engine harness to injector pipe.

Scheme 66

Scheme 66

Remove the purge control solenoid valve.

Remove the harness band clips which install the engine harness.

Scheme 67

Scheme 67

Remove the bolts which hold the engine harness to intake manifold.

Scheme 68

Scheme 68

Remove the engine harness from intake manifold.

Remove the bolts which install injector pipe on the intake manifold as shown in the figure.

Scheme 69

Scheme 69

Scheme 70

Scheme 70

Scheme 71

Scheme 71
  1. RH side
  2. LH side

Remove the fuel injectors from injector pipe.

Loosen the clamp which holds fuel injector pipe RH to fuel hose, and then disconnect the pipe from fuel hose.

Scheme 72

Scheme 72

Loosen the clamp which holds fuel injector pipe LH to fuel hose, and then disconnect the pipe from fuel hose.

Scheme 73

Scheme 73

Remove the fuel injector pipe.

Remove the bolt which installs pressure regulator on intake manifold.

Remove the bolt which installs the fuel pipes on intake manifold.

Scheme 74

Scheme 74

Remove the fuel pipe assembly and pressure regulator, from intake manifold.

Assembly

Note. When assembling the nipple, apply liquid gasket.

Liquid gasket

THREE BOND 1105 (Part No. 32005014)

Tighten the bolt which installs the fuel pipes on intake manifold.

Tightening torque

6.4 Nm (0.65 kgf-m, 4.7 ft-lb)

Scheme 75

Scheme 75: Assembly

Tighten the bolt which installs pressure regulator on intake manifold.

Tightening torque

19 Nm (1.9 kgf-m, 13.7 ft-lb)

Connect the fuel injector pipe.

Connect the fuel injector pipe LH to fuel hose, and tighten the clamp screw.

Scheme 76

Scheme 76

Connect the fuel injector pipe RH to fuel hose, and tighten the clamp screw.

Scheme 77

Scheme 77

Install the fuel injectors.

Tighten the bolts which install injector pipe on intake manifold.

Scheme 78

Scheme 78

Scheme 79

Scheme 79

Scheme 80

Scheme 80
  1. RH side Tightening torque: 19 Nm (1.9 kgf-m, 13.7 ft-lb)
  2. LH side Tightening torque: 19 Nm (1.9 kgf-m, 13.7 ft-lb) Tightening torque: 5 Nm (0.5 kgf-m, 4.25 ft-lb)

Install the engine harness onto intake manifold.

Tighten the bolts which install engine harness on intake manifold.

Tightening torque

19 Nm (1.9 kgf-m, 13.7 ft-lb)

Scheme 81

Scheme 81

Hold the engine harness by harness band clips.

Scheme 82

Scheme 82

Install the purge control solenoid valve.

Connect the connectors (A) to fuel injector.

Hold the engine harness to injector pipe by harness band (B).

Scheme 83

Scheme 83

Connect the pressure regulator vacuum hose (A) to intake manifold.

Scheme 84

Scheme 84

Install the fuel pipe protector RH.

Tightening torque

19 Nm (1.9 kgf-m, 13.7 ft-lb)

Scheme 85

Scheme 85

Install the fuel pipe protector LH.

Tightening torque

19 Nm (1.9 kgf-m, 13.7 ft-lb)

Scheme 86

Scheme 86

Install the PCV pipe.

Scheme 87

Scheme 87

Install the EGR valve.

Install the throttle body to intake manifold.

Install the ignition coil & ignitor ASSY.

Install the engine ground terminal to intake manifold.

Tightening torque

19 Nm (1.9 kgf-m, 13.7 ft-lb)

Scheme 88

Scheme 88