Starter, Disassemble and Assemble
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Bearing cap from collector.
| Armature retaining clip (1) and spacer washer(s) (2) from armature shaft, note seal (3). | |||
|---|---|---|---|
| .P. D7397.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Collector bearing.
| Stator mounting screws (1). | |||
|---|---|---|---|
| .P. D7398.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Brush holder plate from armature - using suitable remover hook (bent electrode wire), remove positive carbon brushes (arrowed) from brush holder. | |||
| .P. C5843.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Field windings connection from solenoid switch. | |||
| .P. C5844.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Solenoid switch - unscrew from drive bearing; pull back and detach. | |||
|---|---|---|---|
| .P. C5845.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Stator.
Axle for engaging lever - unscrew nut (1).
| Sealing plate (2). | |||
|---|---|---|---|
| .P. D7399.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Armature with engaging lever (1) from drive bearing.
| Engaging lever. | |||
|---|---|---|---|
| .P. D7400.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Retaining ring (1) - knock back on armature shaft. | |||
| .P. D7401.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Snap ring (1) - use pliers (commercially available).
| Retaining ring (2) and disc (3). | |||
|---|---|---|---|
| .P. D7402.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Free wheel with pinion. | |||
| .P. C5850.tif | 9 | 7,5 | tiff;; |
Lubricate sliding parts - Grease 19 41 574 (90 001 812).
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Free wheel with pinion, disc, new snap ring - press retaining ring over snap ring with 2 wrenches.
Armature with engaging lever - install into drive bearing.
Sealing plate - install with metal side to drive bearing.
Collector bearing - note alignment of bores in brush holder.
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
|---|---|---|---|
| Starter - see operation ‘Starter, Check’. | |||
| .P. C5851.tif | 9 | 7,5 | tiff;; |