FASTENER TIGHTENING SPECIFICATIONS
| Items | Specifications |
|---|---|
| Generator and ignition coil | |
| Auto-tensioner assembly bolt M8 | 24 +/- 4 (18 +/- 2 ft-lb) |
| Auto-tensioner assembly bolt M10 | 44 +/- 10 (33 +/- 6 ft-lb) |
| Center cover bolt | 3.0 +/- 0.5 (27 +/- 3 in-lb) |
| Crankshaft pulley bolt | 25 +/- 4 (19 +/- 2 ft-lb) |
| Generator brace bolt (flange bolt) | 23 +/- 3 (17 +/- 2 ft-lb) |
| Generator brace bolt (bolt, washer assembly) | 22 +/- 4 (17 +/- 2 ft-lb) |
| Generator pivot nut | 44 +/- 10 (33 +/- 6 ft-lb) |
| Idler pulley bolt | 79 +/- 5 (58 +/- 3 ft-lb) |
| Ignition coil bolt | 10 +/- 2 (89 +/- 17 in-lb) |
| Oil dipstick guide bolt | 13 +/- 1 (115 +/- 8 in-lb) |
| Spark plugs | 25 +/- 5 (19 +/- 3 ft-lb) |
| Water pump pulley bolt | 8.8 +/- 1.0 (78 +/- 8 in-lb) |
| Vacuum pipe and hose | |
| Solenoid valve assembly bolt | 9.0 +/- 1.0 (80 +/- 8 in-lb) |
| Vacuum pipe and hose assembly bolt | 11 +/- 1 (98 +/- 8 in-lb) |
| Timing belt | |
| Auto-tensioner bolt | 24 +/- 3 (18 +/- 1 ft-lb) |
| Camshaft sprocket bolt | 88 +/- 10 (65 +/- 7 ft-lb) |
| Counterbalance shaft sprocket bolt | 45 +/- 3 (33 +/- 2 ft-lb) |
| Crankshaft angle sensors bolt | 8.8 +/- 1.0 (78 +/- 8 in-lb) |
| Crankshaft bolt | 167 (123 ft-lb) |
| Engine support bracket bolt | 49 +/- 5 (36 +/- 3 ft-lb) |
| Idler pulley | 35 +/- 6 (26 +/- 4 ft-lb) |
| Oil pump sprocket nut | 54 +/- 4 (40 +/- 2 ft-lb) |
| PCV valve | 10 +/- 2 (89 +/- 17 in-lb) |
| Power steering pump bracket bolt | 49 +/- 9 (36 +/- 6 ft-lb) |
| Rocker cover bolt | 3.5 +/- 0.5 (31 +/- 4 in-lb) |
| Tensioner arm bolt | 21 +/- 4 (16 +/- 2 ft-lb) |
| Tensioner B bolt | 19 +/- 3 (14 +/- 2 ft-lb) |
| Tensioner pulley bolt | 48 +/- 6 (35 +/- 4 ft-lb) |
| Timing belt cover bolt (flange bolt) | 11 +/- 1 (98 +/- 8 in-lb) |
| Timing belt cover bolt (bolt, washer assembly) | 9.0 +/- 1.0 (80 +/- 8 in-lb) |
| Fuel system | |
| EGR valve bolt | 20 +/- 2 (15 +/- 1 ft-lb) |
| Fuel pressure regulator bolt | 8.8 +/- 2.0 (79 +/- 16 in-lb) |
| Fuel rail bolt | 12 +/- 1 (107 +/- 8 in-lb) |
| Throttle body bolt | 19 +/- 3 (14 +/- 2 ft-lb) |
| Intake manifold | |
| Air control valve bracket bolt | 23 +/- 4 (17 +/- 2 ft-lb) |
| Bracket bolt | 11 +/- 1 (98 +/- 8 in-lb) |
| Engine hanger bolt | 22 +/- 4 (17 +/- 2 ft-lb) |
| Intake manifold bolt M8 | 20 +/- 2 (15 +/- 1 ft-lb) |
| Intake manifold bolt, nut M10 | 36 +/- 6 (26 +/- 4 ft-lb) |
| Intake manifold stay bolt | 31 +/- 3 (23 +/- 2 ft-lb) |
| MDP sensor bolt | 5.0 +/- 1.0 (45 +/- 8 in-lb) |
| Exhaust manifold | |
| Air outlet fitting bolt | 19 +/- 1 (14 +/- 1 ft-lb) |
| Engine hanger bolt | 19 +/- 3 (14 +/- 2 ft-lb) |
| Exhaust fitting bolt | 59 +/- 5 (44 +/- 3 ft-lb) |
| Exhaust fitting bracket bolt | 36 +/- 5 (27 +/- 3 ft-lb) |
| Exhaust manifold heat protector bolt | 14 +/- 1 (124 +/- 8 in-lb) |
| Exhaust manifold nut M8 | 29 +/- 3 (21 +/- 2 ft-lb) |
| Exhaust manifold nut M10 | 49 +/- 5 (36 +/- 3 ft-lb) |
| Oil pipe bolt (eye bolt M10) | 17 +/- 2 (13 +/- 1 ft-lb) |
| Oil pipe bolt (eye bolt M12) | 31 +/- 2 (23 +/- 1 ft-lb) |
| Oil pipe bolt (flange bolt) | 11 +/- 1 (98 +/- 8 in-lb) |
| Oil return pipe bolt (oil pan side) | 14 +/- 1 (124 +/- 8 in-lb) |
| Oil return pipe bolt (turbocharger side) | 9.0 +/- 1.0 (80 +/- 8 in-lb) |
| Oxygen sensor | 44 +/- 5 (33 +/- 3 ft-lb) |
| Turbocharger assembly and pipe assembly bolt, nut | 64 +/- 5 (47 +/- 3 ft-lb) |
| Turbocharger heat protector bolt | 14 +/- 1 (124 +/- 8 in-lb) |
| Water pipe bolt (eye bolt M12) | 42 +/- 7 (31 +/- 5 ft-lb) |
| Water pipe bolt (flange bolt) | 10 +/- 1 (89 +/- 8 in-lb) |
| Water pump and water hose | |
| Engine coolant temperature gauge unit | 10.8 +/- 1.0 (96 +/- 8 in-lb) |
| Engine coolant temperature sensor | 29 +/- 10 (22 +/- 6 ft-lb) |
| Knock sensor bolt | 23 +/- 2 (17 +/- 2 ft-lb) |
| Thermostat housing bolt | 23 +/- 4 (17 +/- 2 ft-lb) |
| Water inlet pipe bolt M6 | 5.0 +/- 1.0 (45 +/- 8 in-lb) |
| Water inlet pipe bolt M8 | 13 +/- 2 (115 +/- 17 in-lb) |
| Water outlet fitting bolt | 10 +/- 1 (89 +/- 8 in-lb) |
| Water pump bolt | 14 +/- 1 (124 +/- 8 in-lb) |
| Rocker arms and camshafts | |
| Bearing cap bolt | 20 +/- 1 (15 +/- 1 ft-lb) |
| Camshaft position sensing cylinder bolt | 22 +/- 4 (17 +/- 2 ft-lb) |
| Camshaft position sensor bolt | 8.8 +/- 1.0 (78 +/- 8 in-lb) |
| Camshaft position sensor support bolt | 14 +/- 1 (124 +/- 8 in-lb) |
| Cover bolt | 10 +/- 2 (89 +/- 17 in-lb) |
| Oil delivery body bolt | 11 +/- 1 (98 +/- 8 in-lb) |
| Cylinder head and valves | |
| Cylinder head bolt | 78 +/- 2 (58 +/- 1 ft-lb) +/- back off +/- 20 +/- 2 (15 +/- 1 ft-lb) +/- 90° + 90° |
| Oil pump case and oil pan | |
| Baffle plate bolt | 22 +/- 4 (17 +/- 2 ft-lb) |
| Drain plug | 39 +/- 5 (29 +/- 3 ft-lb) |
| Flange bolt | 36 +/- 3 (27 +/- 1 ft-lb) |
| Oil cooler by-pass valve | 54 +/- 5 (40 +/- 3 ft-lb) |
| Oil filter | 14 +/- 2 (124 +/- 17 in-lb) |
| Oil filter bracket bolt | 19 +/- 3 (14 +/- 2 ft-lb) |
| Oil pan bolt | 9.0 +/- 3.0 (80 +/- 26 in-lb) |
| Oil pressure switch | 19 +/- 3 (14 +/- 2 ft-lb) |
| Oil pump case bolt | 23 +/- 3 (17 +/- 2 ft-lb) |
| Oil pump cover bolt | 17 +/- 1 (13 +/- 1 ft-lb) |
| Oil pump cover screw | 10 +/- 2 (89 +/- 17 in-lb) |
| Oil screen bolt | 19 +/- 3 (14 +/- 2 ft-lb) |
| Plug cap | 23 +/- 3 (17 +/- 2 ft-lb) |
| Relief plug | 44 +/- 5 (33 +/- 3 ft-lb) |
| Pistons and connecting rods | |
| Connecting rod cap nut | 20 +/- 2 (15 +/- 1 ft-lb) + 90° to 94° |
| Crankshaft and cylinder block | |
| Beam bearing cap bolt | 25 +/- 2 (18 +/- 1 ft-lb) + 90° |
| Bell housing cover bolt | 9.0 +/- 1.0 (80 +/- 8 in-lb) |
| Check valve | 32 +/- 2 (24 +/- 1 ft-lb) |
| Flywheel bolt | 132 +/- 5 (98 +/- 3 ft-lb) |
| Oil seal case bolt | 11 +/- 1 (98 +/- 8 in-lb) |
| Rear plate bolt | 11 +/- 1 (98 +/- 8 in-lb) |
FASTENER TIGHTENING SPECIFICATIONS
GENERAL SPECIFICATIONS
| Descriptions | Specifications | ||
|---|---|---|---|
| Type | In-line OHV, DOHC | ||
| Number of cylinders | 4 | ||
| Combustion chamber | Pentroof type | ||
| Total displacement dm 3 (cubic inches) | 1,997(122) | ||
| Cylinder bore mm (in) | 85.0 (3.35) | ||
| Piston stroke mm (in) | 88.0 (3.46) | ||
| Compression ratio | 8.8 | ||
| Number of valve | Intake | 2 | |
| Exhaust | 2 | ||
| Valve timing | Intake valve | Opens (BTDC) | 21° |
| Closes (ABDC) | 59° | ||
| Exhaust valve | Opens (BBDC) | 58° | |
| Closes (ATDC) | 18° | ||
| Lubrication system | Pressure feed, full-flow filtration | ||
| Oil pump type | Trochoid type | ||
| Cooling system | Water-cooled forced circulation | ||
| Water pump type | Centrifugal impeller type | ||
GENERAL SPECIFICATIONS
