AIR CLEANER REMOVAL/INSTALLATION - HYBRID
| CAUTION | Do not disconnect the Air Cleaner (ACL) outlet pipe from the ACL cover. This is to protect the integrity of the hydrocarbon trap. |
- Disconnect the mass air flow (MAF) sensor electrical connector.
- Disconnect the crankcase vent tube from the air cleaner (ACL) outlet pipe.
- Loosen the clamp and disconnect the ACL outlet pipe from the throttle body. To install, tighten to 4 N.m {0.4 kgf.m, 35 in.lbf}.
- Remove the ACL assembly bolt. To install, tighten to 8 N.m {0.8 kgf.m, 71 in.lbf}.
- Release the 2 ACL feet from the rubber grommets. Remove the ACL and outlet pipe assembly. NOTE: No tools are needed to remove the ACL assembly. Removal should be carried out using hands only.
- To install, reverse the removal procedure. NOTE: Make sure that the 2 ACL feet are seated into the rubber grommets under the ACL assembly. NOTE: The ACL outlet pipe should be securely sealed to prevent unmetered air from entering the engine.
AIR CLEANER OUTLET PIPE REMOVAL/INSTALLATION - HYBRID
| CAUTION | Do not disconnect the Air Cleaner (ACL) outlet pipe from the ACL cover. This is to protect the integrity of the hydrocarbon trap. |
- Disconnect the crankcase vent tube from the Air Cleaner (ACL) outlet pipe.
- Disconnect the mass air flow (MAF) sensor electrical connector.
- Release the 2 ACL cover clamps.
- Loosen the ACL outlet pipe-to-Throttle Body (TB) clamp and remove the ACL outlet pipe and ACL cover assembly. To install, tighten to 4 N.m {0.4 kgf.m, 35 in.lbf}.
- To install, reverse the removal procedure. NOTE: The ACL outlet pipe should be securely sealed to prevent unmetered air from entering the engine.
AIR CLEANER INTAKE PIPE REMOVAL/INSTALLATION - HYBRID
- Remove the battery tray. See «BATTERY TRAY REMOVAL/INSTALLATION»(ref-348661-S24681863762009112700000) .
- Remove the bolt and the Air Cleaner (ACL) intake pipe. To install, tighten to 8 N.m {0.8 kgf.m, 71 in.lbf}.
- To install, reverse the removal procedure. NOTE: Make sure that the front sponge seal of the intake pipe is seated on the shroud panel.
Scheme 997
Scheme 997: AIR INTAKE RESONATOR REMOVAL/INSTALLATION - HYBRID
- With the vehicle in NEUTRAL, position it on a hoist. See «LIFTING»(ref-373073-S06960946762010100600000) .
- Remove the LF wheel and tire.
- Remove the 9 fasteners and position aside the LH fender splash shield.
- Remove the bolt and air intake resonator. To install, tighten to 8 N.m {0.8 kgf.m, 71 in.lbf}.
- To install, reverse the removal procedure. NOTE: Make sure that the front rubber grommet is seated in the bracket.
Scheme 998
Scheme 998: THROTTLE BODY REMOVAL/INSTALLATION - HYBRID
| CAUTION | Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| CAUTION | Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| CAUTION | Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
- Disconnect the battery ground cable.
- Remove the Air Cleaner (ACL) outlet pipe. See «AIR CLEANER OUTLET PIPE REMOVAL/INSTALLATION - HYBRID»(ref-373096-S11402148062010100600000) .
- Disconnect the electrical throttle control electrical connector.
- Remove the 4 bolts and the Throttle Body (TB). Discard the TB gasket. To install, tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
- To install, reverse the removal procedure. Install a new TB gasket.
Scheme 999
Scheme 999: ACCELERATOR PEDAL AND SHAFT REMOVAL/INSTALLATION - HYBRID
- Disconnect the accelerator pedal electrical connector.
- Remove the 3 bolts and the accelerator pedal and sensor assembly. To install, tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
- To install, reverse the removal procedure. NOTE: The accelerator pedal bracket and bolts on the 2.5L and 3.0L vehicles are similar but not interchangeable with the 2.5L Hybrid vehicles.