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Engine - Intake-Air System - Hybrid: Removal & Installation Mazda Tribute II

Mechanical 3 illustrations ~484 words

AIR CLEANER REMOVAL/INSTALLATION - HYBRID

CAUTIONDo not disconnect the Air Cleaner (ACL) outlet pipe from the ACL cover. This is to protect the integrity of the hydrocarbon trap.
  1. Disconnect the mass air flow (MAF) sensor electrical connector.
  2. Disconnect the crankcase vent tube from the air cleaner (ACL) outlet pipe.
  3. Loosen the clamp and disconnect the ACL outlet pipe from the throttle body. To install, tighten to 4 N.m {0.4 kgf.m, 35 in.lbf}.
  4. Remove the ACL assembly bolt. To install, tighten to 8 N.m {0.8 kgf.m, 71 in.lbf}.
  5. Release the 2 ACL feet from the rubber grommets. Remove the ACL and outlet pipe assembly. NOTE: No tools are needed to remove the ACL assembly. Removal should be carried out using hands only.
  6. To install, reverse the removal procedure. NOTE: Make sure that the 2 ACL feet are seated into the rubber grommets under the ACL assembly. NOTE: The ACL outlet pipe should be securely sealed to prevent unmetered air from entering the engine.

AIR CLEANER OUTLET PIPE REMOVAL/INSTALLATION - HYBRID

CAUTIONDo not disconnect the Air Cleaner (ACL) outlet pipe from the ACL cover. This is to protect the integrity of the hydrocarbon trap.
  1. Disconnect the crankcase vent tube from the Air Cleaner (ACL) outlet pipe.
  2. Disconnect the mass air flow (MAF) sensor electrical connector.
  3. Release the 2 ACL cover clamps.
  4. Loosen the ACL outlet pipe-to-Throttle Body (TB) clamp and remove the ACL outlet pipe and ACL cover assembly. To install, tighten to 4 N.m {0.4 kgf.m, 35 in.lbf}.
  5. To install, reverse the removal procedure. NOTE: The ACL outlet pipe should be securely sealed to prevent unmetered air from entering the engine.

AIR CLEANER INTAKE PIPE REMOVAL/INSTALLATION - HYBRID

  1. Remove the battery tray. See «BATTERY TRAY REMOVAL/INSTALLATION»(ref-348661-S24681863762009112700000) .
  2. Remove the bolt and the Air Cleaner (ACL) intake pipe. To install, tighten to 8 N.m {0.8 kgf.m, 71 in.lbf}.
  3. To install, reverse the removal procedure. NOTE: Make sure that the front sponge seal of the intake pipe is seated on the shroud panel.

Scheme 997

Scheme 997: AIR INTAKE RESONATOR REMOVAL/INSTALLATION - HYBRID
  1. With the vehicle in NEUTRAL, position it on a hoist. See «LIFTING»(ref-373073-S06960946762010100600000) .
  2. Remove the LF wheel and tire.
  3. Remove the 9 fasteners and position aside the LH fender splash shield.
  4. Remove the bolt and air intake resonator. To install, tighten to 8 N.m {0.8 kgf.m, 71 in.lbf}.
  5. To install, reverse the removal procedure. NOTE: Make sure that the front rubber grommet is seated in the bracket.

Scheme 998

Scheme 998: THROTTLE BODY REMOVAL/INSTALLATION - HYBRID
CAUTIONDo not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
CAUTIONDo not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
CAUTIONAlways disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
  1. Disconnect the battery ground cable.
  2. Remove the Air Cleaner (ACL) outlet pipe. See «AIR CLEANER OUTLET PIPE REMOVAL/INSTALLATION - HYBRID»(ref-373096-S11402148062010100600000) .
  3. Disconnect the electrical throttle control electrical connector.
  4. Remove the 4 bolts and the Throttle Body (TB). Discard the TB gasket. To install, tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
  5. To install, reverse the removal procedure. Install a new TB gasket.

Scheme 999

Scheme 999: ACCELERATOR PEDAL AND SHAFT REMOVAL/INSTALLATION - HYBRID
  1. Disconnect the accelerator pedal electrical connector.
  2. Remove the 3 bolts and the accelerator pedal and sensor assembly. To install, tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
  3. To install, reverse the removal procedure. NOTE: The accelerator pedal bracket and bolts on the 2.5L and 3.0L vehicles are similar but not interchangeable with the 2.5L Hybrid vehicles.