THERMOSTAT HOUSING REMOVAL/INSTALLATION - HYBRID
Note. The thermostat and thermostat housing are serviced as an assembly.
Scheme 989
Scheme 990
- With the vehicle in NEUTRAL, position it on a hoist. See «LIFTING»(ref-373073-S06960946762010100600000) .
- Drain the cooling system. See «COOLING SYSTEM DRAINING, FILLING AND BLEEDING - HYBRID»(ref-373089-S41502309662010100600000) .
- Remove the accessory drive belt. See «ACCESSORY DRIVE BELT - HYBRID REMOVAL/INSTALLATION»(ref-373078-S34131091992010100600000) .
- Remove the 3 bolts and reposition the thermostat housing to gain access to the hose clamps. Remove and discard the gasket. To install, tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}. NOTE: The view of the thermostat housing bolts is obstructed by A/C and engine components. However, the bolts can be removed using 1/4-in drive hand tools.
- Disconnect the heater hose at the thermostat housing.
- Disconnect the lower radiator hose at the thermostat housing.
- To install, reverse the removal procedure. Install a new gasket.
- Fill and bleed the cooling system. See «COOLING SYSTEM DRAINING, FILLING AND BLEEDING - HYBRID»(ref-373089-S41502309662010100600000) .
Scheme 991
- With the vehicle in NEUTRAL, position it on a hoist. See «LIFTING»(ref-373073-S06960946762010100600000) .
- Drain the cooling system. See «COOLING SYSTEM DRAINING, FILLING AND BLEEDING - HYBRID»(ref-373089-S41502309662010100600000) .
- Remove the accessory drive belt. See «ACCESSORY DRIVE BELT - HYBRID REMOVAL/INSTALLATION»(ref-373078-S34131091992010100600000) .
- Remove the 3 bolts and the water pump pulley. To install, tighten to 20 N.m {2.0 kgf.m, 177 in.lbf}.
- Remove the 3 bolts and the water pump. Remove and discard the water pump O-ring seal. To install, tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}. CAUTION: Make sure the coolant pump is correctly seated to the engine block before installing and tightening the fasteners, or damage to the coolant pump may occur.
- To install, reverse the removal procedure. Lubricate the new O-ring seal with clean engine coolant.
- Fill and bleed the cooling system. See «COOLING SYSTEM DRAINING, FILLING AND BLEEDING - HYBRID»(ref-373089-S41502309662010100600000) .
Scheme 992
- With the vehicle in NEUTRAL, position it on a hoist. See «LIFTING»(ref-373073-S06960946762010100600000) .
- Remove the front bumper cover. See «FRONT BUMPER COVER REMOVAL/INSTALLATION»(ref-373102-S01011443482010100600000) .
- Remove the 2 front impact severity sensor. See «FRONT IMPACT SEVERITY SENSOR REMOVAL/INSTALLATION»(ref-373086-S03559072482010100600000) .
- Remove the 4 bolts and the 2 radiator brackets. To install, tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
- Remove the 2 bolts, the nut and position aside the hood latch. To install, tighten to 9 N.m {0.9 kgf.m, 80 in.lbf}. NOTE: Mark the hood latch position prior to removal of the bolts.
- Remove the center support lower bolt. To install, tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
- Remove the bolt and the center support. To install, tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
- Remove the 2 cooling fan bolts and the cooling fan motor and shroud. To install, tighten to 7 N.m {0.7 kgf.m, 62 in.lbf}.
- Disconnect the cooling fan resistor electrical connector.
- Disconnect the 2 cooling fan electrical connectors.
- Remove the 6 cooling fan bolts. To install, tighten to 8 N.m {0.8 kgf.m, 71 in.lbf}.
- Remove the LH and the RH cooling fans. NOTE: Remove the LH cooling fan first and slide the RH cooling fan to the left side to remove.
- To install, reverse the removal procedure.