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Engine - Intake-Air System - 3.0L (4V): Removal & Installation Mazda Tribute I рестайлинг

Mechanical 22 illustrations ~441 words

Removal and Installation

WARNINGDo not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.
WARNINGFuel in the fuel system remains under high pressure even when the engine is not running. Before repairing or disconnecting any of the fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.

Scheme 512

Scheme 512
  1. Remove the upper intake manifold. See «UPPER INTAKE MANIFOLD»(ref-221824-S38983032742006022600000) .
  2. Disconnect the fuel line quick connect coupling. See «QUICK RELEASE COUPLING -- DOUBLE LOCKING»(ref-221826-S01352047912006022600000) .
  3. Remove the upper intake manifold. See «UPPER INTAKE MANIFOLD»(ref-221824-S38983032742006022600000) .
  4. Disconnect the fuel injection manifold. Disconnect the six fuel injector electrical connectors. Disconnect the fuel pressure damper vacuum line.
  5. Remove the bolts and the lower intake manifold.
  6. Remove and discard the gaskets if damaged.
  7. To install, reverse the removal procedure. Tighten the lower intake manifold bolts in the sequence shown.

Scheme 513

Scheme 513: AIR CLEANER

Scheme 514

Scheme 514: Removal and Installation

Scheme 515

Scheme 515
  1. Disconnect the air cleaner. Disconnect the outlet pipe. Disconnect the mass air flow/intake air temperature sensor electrical connector.
  2. Remove the bolt and remove the air cleaner housing.
  3. To install, reverse the removal procedure.

Scheme 516

Scheme 516: Removal and Installation
  1. Remove the air cleaner outlet pipe. Disconnect the crankcase vent hose. Loosen the screw clamps.
  2. To install, reverse the removal procedure.

Scheme 517

Scheme 517: Removal and Installation
  1. Remove the air cleaner. See «AIR CLEANER»(ref-221824-S36617722532006022600000) .
  2. Remove the battery tray. See «BATTERY TRAY -- 3.0L (4V)»(ref-221834-S22239518422006022600000) .
  3. Remove the bolt and the intake pipe.
  4. To install, reverse the removal procedure.

Scheme 518

Scheme 518: INTAKE AIR RESONATOR

Scheme 519

Scheme 519: Removal and Installation

Scheme 520

Scheme 520
  1. Remove the left front wheel.
  2. Remove the seven pin-type retainers and four screws and position aside the left inner fender splash shield.
  3. Remove the bolt and remove the intake air resonator.
  4. To install, reverse the removal procedure.

Scheme 521

Scheme 521: THROTTLE BODY
WARNINGDo not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.
CAUTIONThrottle body bore and plate area have a special coating and cannot be cleaned, or possible damage to the throttle body can occur.

Scheme 522

Scheme 522

Scheme 523

Scheme 523

Scheme 524

Scheme 524
  1. Remove the air cleaner outlet tube. See «AIR CLEANER OUTLET PIPE - 3.0L (4V)»(ref-221824-S25313461482006022600000) .
  2. Disconnect the accelerator cable and the cruise control cable (if equipped) from the throttle body lever.
  3. Disconnect the throttle position (TP) sensor electrical connector.
  4. Remove the bolt, the stud bolt and the throttle body. Discard the gasket.
  5. To install, reverse the removal procedure. Install a new gasket.

Scheme 525

Scheme 525: ACCELERATOR PEDAL AND SHAFT
WARNINGMake sure surrounding components such as wiring, hoses, sound insulation and floor carpeting are not contacting the sliding inner cable of the accelerator cable or the accelerator pedal and shaft. Failure to follow these instructions may result in personal injury.

Scheme 526

Scheme 526

Scheme 527

Scheme 527

Scheme 528

Scheme 528
  1. Remove the accelerator cable from the rubber plunger.
  2. Position the plunger rearward and remove the cable from the accelerator pedal.
  3. Remove the bolts and the accelerator pedal and shaft assembly.
  4. To install, reverse the removal procedure.

Scheme 529

Scheme 529: ACCELERATOR CABLE - 3.0L (4V)
WARNINGMake sure surrounding components such as wiring, hoses, sound insulation and floor carpeting are not contacting the sliding inner cable of the accelerator cable or the accelerator pedal and shaft. Failure to follow these instructions may result in personal injury.

Scheme 530

Scheme 530

Scheme 531

Scheme 531

Scheme 532

Scheme 532

Scheme 533

Scheme 533
  1. Remove the screws and remove the accelerator control cover shield.
  2. Disconnect the accelerator cable from the bracket. Rotate the throttle lever. Slide the accelerator cable end out of the throttle lever. Disconnect the accelerator cable from the bracket.
  3. Remove the accelerator cable grommet from the dash panel.
  4. Remove the accelerator pedal from the rubber plunger.
  5. Position the plunger rearward and remove the accelerator cable from the accelerator pedal.
  6. Remove the accelerator cable.
  7. To install, reverse the removal procedure.