General Specifications
| Item | Specification |
|---|---|
| Fluid | |
| MERCON(R) Multi-Purpose (ATF) Transmission Fluid | |
| Fluid Capacity | |
| All | 9.5L (10 quarts) |
| Lubricant | |
| Multi-Purpose Grease | |
| Sealant | |
| Pipe Sealant with Teflon | |
GENERAL SPECIFICATIONS
End Play Specifications
| Description | Mm | Inch |
|---|---|---|
| Low/intermediate carrier assembly pinion gear end play | 0.15-0.72 | 0.005-0.028 |
| Final drive carrier assembly pinion gear end play | 0.17-0.65 | 0.006-0.025 |
END PLAY SPECIFICATIONS CHART
Pump Assembly Rotating Torque
| Description | Mm | Inch |
|---|---|---|
| Drive shaft rotational torque | 0.3 | 2.6 |
PUMP ASSEMBLY ROTATING TORQUE CHART
| Item | Specification |
|---|---|
| Gear Clearance | |
| 1st gear end play | 0.20 - 0.30 mm (0.0078 - 0.0118 in) |
| 2nd gear end play | 0.06 - 0.16 mm (0.0024 - 0.0063 in) |
| 3rd gear thrust clearance | 0.18 - 0.31 mm (0.0071 - 0.0122 in) |
| 4th gear end play | 0.20 - 0.30 mm (0.0078 - 0.0118 in) |
| 5th gear thrust clearance | 0.06 - 0.16 mm (0.0024 - 0.0063 in) |
| Synchronizer ring clearance | |
| 1st gear clearance (outer ring-to-synchronizer cone) | 0.60 - 1.10 mm (0.0236 - 0.0433 in) |
| 1st gear clearance (inner ring-to-synchronizer cone) | 0.60 - 0.80 mm (0.0236 - 0.0315 in) |
| 2nd gear clearance (middle synchronizer ring-to-gear | 0.60 - 1.20 mm (0.0236 - 0.0472 in) |
| 2nd gear clearance (outer ring-to-synchronizer cone) | 0.60 - 1.10 mm (0.0236 - 0.0433 in) |
| 2nd gear clearance (inner ring-to-gear) | 0.70 - 1.10 mm (0.0276 - 0.0433 in) |
| 3rd gear | 0.90 - 1.45 mm (0.035 - 0.057 in) |
| 4th gear | 0.90 - 1.45 mm (0.035 - 0.057 in) |
| 5th gear | 0.95 - 1.40 mm (0.037 - 0.055 in) |
| Reverse idler gear | 0.95 - 1.40 mm (0.037 - 0.055 in) |
| Input shaft | |
| End play | 0.00 - 0.06 mm (0.00 - 0.0024 in) |
| Adjustment shim thickness | See TRANSAXLE for shim selection procedure. |
| Main Shaft | |
| End play | 0.00 - 0.06 mm (0.00 - 0.0024 in) |
| Adjustment shim thickness | See TRANSAXLE for shim selection procedure. |
| Reverse idler gear | |
| End play | 0.04 - 0.14mm (0.0016 - 0.0060in) |
| Adjustment shim thickness | See TRANSAXLE for shim selection procedure. |
| Input shaft thrust washer thickness | See INPUT SHAFT for thrust washer thickness chart. |
| Input shaft snap ring thickness | See INPUT SHAFT for snap ring thickness chart. |
| 4th gear adjustment shim thickness | See OUTPUT SHAFT for 4th gear adjustment shim thickness chart. |
| 5th gear snap ring thickness | See OUTPUT SHAFT for 5th gear snap ring thickness chart. |
| Main shaft C-ring thickness | See OUTPUT SHAFT for C-ring thickness chart. |
| Differential | |
| Preload | 0.15 - 0.21 mm (0.0059 - 0.0083 in) |
| Adjustment shim thickness | See TRANSAXLE for adjustment shim selection procedure. |
| Side gear and pinion gear backlash | 0.02 - 0.08mm (0.0008 - 0.0031 in) |
| Lubricants and sealants | |
| SAE 75W-90 Gear Oil | MAZDA (MES) 115-A |
| Silicone Gasket and Sealant | |
GENERAL SPECIFICATIONS