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Automatic Transaxle - Service, Removal & Installation (FS5A-EL): Other Mazda 3 BL

Automatic Trans 14 illustrations ~657 words

Pressure control solenoid A

Resistance

2.4-7.3 ohms

(ATF temperature: -40-150°C {-40-302°F})

Scheme 492

Scheme 492: Pressure control solenoid A

Shift solenoid A, B, C

Resistance

1.0-4.2 ohms

(ATF temperature: -40-150°C {-40-302°F})

Scheme 493

Scheme 493: Shift solenoid A, B, C

Shift solenoid D, E

Resistance

10.9-26.2 ohms

(ATF temperature: -40-150°C {-40-302°F})

Scheme 494

Scheme 494: Shift solenoid D, E

Scheme 495

Scheme 495: SOLENOID VALVE REMOVAL/INSTALLATION (PRIMARY CONTROL VALVE BODY)[FS5A-EL]

Scheme 496

Scheme 496
  1. Remove the battery duct and battery cover. (See «BATTERY REMOVAL/INSTALLATION [LF, L3]»(ref-345206-S36173522052009102000000) .)
  2. Disconnect the negative battery cable.
  3. Remove the under cover.
  4. Drain the ATF.
  5. Remove the oil pan.
  6. Remove the primary control valve body. (See «PRIMARY CONTROL VALVE BODY REMOVAL [FS5A-EL]»(ref-345217-S32739338962009102000000) ).
  7. Remove the solenoid valve(s).
  8. Apply ATF to a new O-ring and install it on the solenoid valve.
  9. Install the solenoid valve in the primary control valve body. Tightening torque 7.8-10.8 N.m {80-110 kgf.cm, 70-95.4 in.lbf}
  10. Install the primary control valve body. (See «PRIMARY CONTROL VALVE BODY REMOVAL [FS5A-EL]»(ref-345217-S32739338962009102000000) ).
  11. Install the oil pan. (See «PRIMARY CONTROL VALVE BODY REMOVAL [FS5A-EL]»(ref-345217-S32739338962009102000000) ).
  12. Install the under cover.
  13. Connect the negative battery cable.
  14. Install the battery duct and battery cover. (See «BATTERY REMOVAL/INSTALLATION [LF, L3]»(ref-345206-S36173522052009102000000) .)
  15. Add ATF. (See «AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FS5A-EL]»(ref-345217-S10235626212009102000000) ).
  16. Perform the mechanical system test. (See «MECHANICAL SYSTEM TEST [FS5A-EL]»(ref-345217-S15912078622009102000000) ).
  17. Perform the road test. (See «ROAD TEST [FS5A-EL]»(ref-345217-S11374157632009102000000) ).

Pressure control solenoid B

Resistance

1.0-4.2 ohms

(ATF temperature: -40-150°C {-40-302°F})

Shift solenoid F

Resistance

8.4-21.8 ohms

(ATF temperature: -40-150°C {-40-302°F})

Scheme 497

Scheme 497: SOLENOID VALVE REMOVAL/INSTALLATION (SECONDARY CONTROL VALVE BODY)[FS5A-EL]

Scheme 498

Scheme 498
  1. Remove the battery duct and battery cover. (See «BATTERY REMOVAL/INSTALLATION [LF, L3]»(ref-345206-S36173522052009102000000) .)
  2. Disconnect the negative battery cable.
  3. Remove the battery, battery box and battery tray. (See «BATTERY REMOVAL/INSTALLATION [LF, L3]»(ref-345206-S36173522052009102000000) .)
  4. Remove the under cover.
  5. Drain the ATF.
  6. Remove the oil cover.
  7. Remove the secondary control valve body. (See «SECONDARY CONTROL VALVE BODY REMOVAL [FS5A-EL]»(ref-345217-S20980479942009102000000) ).
  8. Remove the bracket.
  9. Remove the solenoid valve(s).
  10. Apply ATF to a new O-ring and install it on the solenoid valve.
  11. Install the solenoid valve in the secondary control valve body. Tightening torque 7.8-10.8 N.m {80-110 kgf.cm, 70-95.4 in.lbf}
  12. Install the secondary control valve body. (See «SECONDARY CONTROL VALVE BODY REMOVAL [FS5A-EL]»(ref-345217-S20980479942009102000000) ).
  13. Install the oil cover. (See «SECONDARY CONTROL VALVE BODY REMOVAL [FS5A-EL]»(ref-345217-S20980479942009102000000) ).
  14. Install the under cover.
  15. Install the battery, battery box and battery tray. (See «BATTERY REMOVAL/INSTALLATION [LF, L3]»(ref-345206-S36173522052009102000000) .)
  16. Connect the negative battery cable.
  17. Install the battery duct and battery cover. (See «BATTERY REMOVAL/INSTALLATION [LF, L3]»(ref-345206-S36173522052009102000000) .)
  18. Add ATF. (See «AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FS5A-EL]»(ref-345217-S10235626212009102000000) ).
  19. Perform the mechanical system test. (See «MECHANICAL SYSTEM TEST [FS5A-EL]»(ref-345217-S15912078622009102000000) ).
  20. Perform the road test. (See «ROAD TEST [FS5A-EL]»(ref-345217-S11374157632009102000000) ).

Terminal Voltage Table (Reference)

Note. Use the ground of terminal L and M of the TCM when measuring terminal voltage, as an error may occur when connecting the negative circuit tester to ground.

TerminalSignalConnected toTest conditionVoltage (V)Action
A
BCAN_HInstrument cluster, ABS HU/CM, ABS/TCSHU/CM, DSC HU/CMBecause this terminal is for CAN, adequate determination by terminal voltage is not possible.
C
D
ECAN_LInstrument cluster, ABS HU/CM, ABS/TCSHU/CM, DSC HU/CMBecause this terminal is for CAN, adequate determination by terminal voltage is not possible.
FManual downDown switchIgnition switch ONDetects downshift operation of selector lever in M rangeBelow 1.0Inspect down switch (See SELECTOR LEVER COMPONENT INSPECTION .) Inspect related harness
OtherB+
GManual upUp switchIgnition switch ONDetects up-shift operation of selector lever in M rangeBelow 1.0Inspect up switch (See SELECTOR LEVER COMPONENT INSPECTION .) Inspect related harness
OtherB+
H
IB+Main relayIgnition switch OFFBelow 1.0Inspect battery Inspect related harness
Ignition switch ONB+
JBack-up power supplyBattery (positive terminal)Under any conditionB+Inspect battery Inspect related harness
KM rangeM range switchIgnition switch ONManual modeBelow 1.0Inspect M range switch (See SELECTOR LEVER COMPONENT INSPECTION .) Inspect related harness
OtherB+
LGNDGNDUnder any conditionBelow 1.0Inspect related harness
MGNDGNDUnder any conditionBelow 1.0Inspect related harness
N
OB+Main relayIgnition switch OFFBelow 1.0Inspect battery Inspect related harness
Ignition switch ONB+
PMain relay controlMain relayIgnition switch OFFB+Inspect main relay Inspect related harness
Ignition switch ONBelow 1.0
Q
R
SOil pressureOil pressure switchIgnition switch ONDetects forward clutch pressureBelow 1.0Inspect oil pressure switch Inspect related harness
T
USelector lever positionTR switch (terminal C)Ignition switch ONP positionApprox. 4.6Inspect TR switch (See TRANSAXLE RANGE (TR) SWITCH INSPECTION [FS5A-EL] ). Inspect related harness
R positionApprox. 3.9
N positionApprox. 3.2
D range M rangeApprox. 2.5
VSensor GNDMAF/IAT sensor, HO2S (front, rear), Variable resistor, ECT sensor, TP sensor, MAP sensor, TFT sensor, TR switchUnder any conditionBelow 1.0Inspect related harness
WCruise control switchCruise control switchIgnition switch to the ON positionON/OFF switch pressed inApprox. 0Cruise control switch Inspect related harness
CANCEL switch pressed inApprox. 1.1
SET/COAST switch pressed inApprox. 3.1
RES/ACCEL switch pressed inApprox. 4.2
Except aboveApprox. 5.0
XCruise control switch GNDCruise control switchUnder any conditionBelow 1.0Inspect related harness
YInput/turbine speed sensor (-)Input/turbine speed sensorInspect using the wave profile. (See INSPECTION USING OSCILLOSCOPE (REFERENCE) ).Inspect input/turbine speed sensor Inspect related harness
ZVehicle speedVSSInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) ).Inspect VSS Inspect related harness
AAATF temperatureTFT sensorIgnition switch ONTFT 20°C {68°F}Approx. 3.3Inspect TFT sensor Inspect related harness
TFT 40°C {104°F}Approx. 2.4
TFT 60°C {140°F}Approx. 1.5
ABInput/turbine speed sensor (+)Input/turbine speed sensorInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) ).Inspect input/turbine speed sensor Inspect related harness
ACSecondary gear rotating speedIntermediate sensorInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) ).Inspect intermediate sensor Inspect related harness
ADPressure control solenoid A (+)Pressure control solenoid AInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) ).Inspect pressure control solenoid A Inspect related harness
AEPressure control solenoid A (-)Pressure control solenoid AInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) ).Inspect pressure control solenoid A Inspect related harness
AF
AGShift solenoid A controlShift solenoid AInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) ).Inspect shift solenoid A Inspect related harness
AHShift solenoid D controlShift solenoid DSelector lever is at P, N, D (2GR, 4GR, 5GR), M (1GR) positionB+Inspect shift solenoid D Inspect related harness
OtherBelow 1.0
AIShift solenoid F controlShift solenoid F1GR, 2GR, 3GR, 4GRB+Inspect shift solenoid F Inspect related harness
5GRBelow 1.0
AJShift solenoid B controlShift solenoid BInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) ).Inspect shift solenoid B Inspect related harness
AKShift solenoid E controlShift solenoid EDetects TCC operationB+Inspect shift solenoid E Inspect related harness
OtherBelow 1.0
ALShift solenoid C controlShift solenoid CInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) ).Inspect shift solenoid C Inspect related harness
AMPressure control solenoid BPressure control solenoid BInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) ).Inspect pressure control solenoid B Inspect related harness

TCM CONNECTOR SPECIFICATION

TCM terminals

  1. AC (+)--M (-)

Oscilloscope setting

  1. 1 V/DIV (Y), 2.5 ms/DIV (X), DC range

Scheme 499

Scheme 499: Vehicle condition
  1. Drive the vehicle at approx. 32 km/h {19.9 mph}
  1. Z (+)--M (-)
  1. 1 V/DIV (Y), 2.5 ms/DIV (X), DC range

Vehicle condition

  1. Drive the vehicle at approx. 32 km/h {19.9 mph}
  1. AB (+)--M (-)
  1. 500 mV/DIV (Y), 1 ms/DIV (X), DC range

Scheme 500

Scheme 500: Vehicle condition
  1. Idle after warm up (engine speed approx. 700 rpm, no load, P/S off, A/C off)

Pressure control solenoid A signal

(-)

AE (+)--M (-)

200 mV/DIV (Y), 1 ms/DIV (X), DC range

Scheme 501

Scheme 501: Vehicle condition
  1. Idle after warm up (engine speed approx. 700 rpm, no load, P/S off, A/C off)

(+)

  1. AD (+)--M (-)
  1. 5 V/DIV (Y), 1 ms/DIV (X), DC range

Scheme 502

Scheme 502: Vehicle condition
  1. Idle after warm up (engine speed approx. 700 rpm, no load, P/S off, A/C off)
  1. AM (+)--M (-)
  1. 5 V/DIV (Y), 5 ms/DIV (X), DC range

Scheme 503

Scheme 503: Vehicle condition
  1. 4GR-->5GR, 5GR-->4GR
  1. AG (+)--M (-)
  1. 5 V/DIV (Y), 5 ms/DIV (X), DC range

Scheme 504

Scheme 504: Vehicle condition
  1. 4GR (D range)
  1. AJ (+)--M (-)
  1. 5 V/DIV (Y), 5 ms/DIV (X), DC range

Scheme 505

Scheme 505: Vehicle condition
  1. 1GR (D range)
  1. AL (+)--M (-)
  1. 5 V/DIV (Y), 5 ms/DIV (X), DC range
  1. 1GR or 2GR