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Automatic Transmission Overhaul - U151E, U151F: Other Lexus RX II

Automatic Trans 41 illustrations ~844 words

GLOSSARY OF SAE AND TOYOTA TERMS

This glossary lists all SAE-J1930 terms and abbreviations used in this article are in compliance with SAE recommendations, as well as their Toyota equivalents.

SAE ABBREVIATIONSSAE TERMSTOYOTA TERMS ()-ABBREVIATIONS
A/CAir ConditioningAir Conditioner
ACLAir CleanerAir Cleaner
AIRSecondary Air InjectionAir Injection (Al)
APAccelerator Pedal
B+Battery Positive Voltage+B, Battery Voltage
BAROBarometric Pressure
CACCharge Air CoolerInter cooler
CARBCarburetorCarburetor
CFIContinuous Fuel Injection
CKPCrankshaft PositionCrank Angle
CLClosed LoopClosed Loop
CMPCamshaft positionCam Angle
CPPClutch Pedal Position
CTOXContinuous Trap Oxidizer
CTPClosed Throttle Potion
DFIDirect Fuel Injection (Diesel)Direct Injection (Dl)
DIDistributor Ignition
DLC1Data Link Connector 11: Check Connector
DLC2Data Link Connector 22: Total Diagnosis Communication Link (TDCL)
DLC3Data Link Connector 33: OBD II Diagnostic Connector
DTCDiagnostic Trouble CodeDiagnostic Code
DTMDiagnostic Test Mode
ECLEngine Control Level
ECMEngine Control ModuleEngine ECU (Electronic Control Unit)
ECTEngine Control TemperatureCoolant Temperature, Water Temperature (THW)
EEPROMElectrically Erasable Programmable Read Only memoryElectrically Erasable Programmable Read Only memory (EEPROM), Erasable Programmable Read Only memory (EPROM)
EFEEarly Fuel EvaporationCold Mixture Heater (CMH), Heat Control Valve (HCV)
EGRExhaust Gas RecirculationExhaust Gas Recirculation (EGR)
ElElectronic IgnitionDistributorless Ignition (Dl)
EMEngine ModificationEngine Modification (EM)
EPROMErasable Programmable Read Only MemoryProgrammable Read Only Memory (PROM)
EVAPEvaporative EmissionEvaporative Emission Control (EVAP)
FCFan Control
FEEPROMFlash Electrically Erasable Programmable Read Only Memory
FEPROMFlash Erasable Programmable Read Only Memory
FFFlexible Fuel
FPFuel PumpFuel Pump
GENGeneratorAlternator
GNDGroundGround (GND)
HO2SHeated Oxygen SensorHeated Oxygen Sensor (HO2S)
IACIdol Air ControlIdol Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module
IFIIndirect Fuel InjectionIndirect Injection
IFSInertia Fuel-Shutoff
ISCIdle Speed Control
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure Intake Vacuum
MCMixture ControlElectric Bleed Air Control Valve (EBCV) Mixture Control Valve (MCV) Electric Air Control Valve (EACV)
MDPManifold Differential Pressure
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Light
MSTManifold Surface temperature
MVZManifold Vacuum Zone
NVRAMNon-Volatile Random Access Memory
O2SOxygen SensorOxygen Sensor, O 2 Sensor (O 2 S)
OBDOn-Board DiagnosticOn-Board Diagnostic (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Converter (OC), CC 0
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module
PNPPark/Neutral Position
PROMProgrammable Read Only Memory
PSPPower Steering Pressure
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF) Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger Bypass
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter
SRIService Reminder Indicator
SRTSystem Readiness Test
STScan Tool
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
TCMTransmission Control ModuleTransmission ECU (Electronic Control Unit)
TPThrottle PositionThrottle Position
TRTransmission Range
TVVThermal Vacuum ValveBimetallic Vacuum Switching Valve (BVSV) Thermostatic Vacuum Switching Valve (TVSV)
TWCThree-Way Catalytic ConverterThree-Way Catalytic (TWC) CC RO
TWC+OCThree-Way + Oxidation Catalytic ConverterCC R + CC O
VAFVolume Air FlowAir Flow Meter
VRVoltage RegulatorVoltage Regulator
VSSVehicle Speed SensorVehicle Speed Sensor (Read Switch Type)
WOTWide Open ThrottleFull Throttle
WU-OCWarm Up Oxidation Catalytic Converter
WU-TWCWarm Up Three-Way Catalytic ConverterManifold Converter
3GRThird Gear
4GRFourth Gear

GLOSSARY OF SAE AND TOYOTA TERMS

PREPARATION

SST

SPECIAL SERVICE TOOLS DESCRIPTION 09214-76011 Crankshaft Pulley Replacer FRONT DIFFERENTIAL ASSY(U151F) 09215-00013 Crankshaft Bearing Remover &Replacer Set B FRONT DIFFERENTIAL ASSY(U151E) (09215-00471) Camshaft Bearing Remover &Replacer FRONT DIFFERENTIAL ASSY(U151E) 09223-15020 Oil Seal &Bearing Replacer FRONT DIFFERENTIAL ASSY(U151E) FRONT DIFFERENTIAL ASSY(U151F) 1109223-15030 Oil Seal &Bearing Replacer AUTOMATIC TRANSAXLE ASSY(U151E/U151F) 09308-00010 Oil Seal Puller FRONT DIFFERENTIAL ASSY(U151E) OIL PUMP ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) 09316-12010 Transfer Bearing Replacer FRONT DIFFERENTIAL ASSY(U151E) 09316-20011 Transfer Bearing Replacer UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) 09350-32014 TOYOTA Automatic Transmission Tool Set OIL PUMP ASSY(U151E/U151F) UNDERDRIVE CLUTCH ASSY(U151E/U151F) (09351-32070) No. 2 Piston Spring Compressor UNDERDRIVE CLUTCH ASSY(U151E/U151F) (09351-32140) Oil Seal Replacer OIL PUMP ASSY(U151E/U151F) 09387-00020 Direct Clutch Wrench AUTOMATIC TRANSAXLE ASSY(U151E/U151F) FORWARD CLUTCH ASSY(U151E/U151F) DIRECT CLUTCH ASSY(U151E/U151F) 09387-00030 Counter Drive Gear Holding Tool AUTOMATIC TRANSAXLE ASSY(U151E/U151F) 09387-00041 Bearing Puller Assembly AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09387-01010) Claw No. 1 AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09387-01021) Claw No. 2 AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09387-01030) Pin AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09387-01040) Bearing Puller Body AUTOMATIC TRANSAXLE ASSY(U151E/U151F) 09387-00050 Under Drive Gear Puller UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) 09387-00060 Second Brake Wrench SECOND BRAKE PISTON ASSY(U151E/U151F) 09387-00070 First &Reverse Brake Wrench AUTOMATIC TRANSAXLE ASSY(U151E/U151F) 09387-00080 Counter Drive Gear Nut Wrench AUTOMATIC TRANSAXLE ASSY(U151E/U151F) 09502-12010 Differential Bearing Replacer UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) 09506-35010 Differential Drive Pinion Rear Bearing Replacer UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) 09514-35011 Rear Wheel Bearing Puller AUTOMATIC TRANSAXLE ASSY(U151E/U151F) 09527-17011 Rear Axle Shaft Bearing Remover AUTOMATIC TRANSAXLE ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) 09550-60010 Differential Side Bearing Replacer FRONT DIFFERENTIAL ASSY(U151E) (09951-00490) Replacer 49 FRONT DIFFERENTIAL ASSY(U151E) 09564-32011 Differential Preload Adaptor FRONT DIFFERENTIAL ASSY(U151E) FRONT DIFFERENTIAL ASSY(U151F) 09608-10010 Steering Knuckle Oil Seal Replacer FRONT DIFFERENTIAL ASSY(U151E) FRONT DIFFERENTIAL ASSY(U151F) 09649-17010 Steering Knuckle Tool AUTOMATIC TRANSAXLE ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) 09710-30050 Suspension Arm Bushing Replacer FRONT DIFFERENTIAL ASSY(U151E) 09726-0010 Lower Control Shaft Bearing Replacer UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) 09930-00010 Drive Shaft Nut Chisel UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) (09931-00010) Handle UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) (09931-00020) Nut Chisel UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) 09950-00020 Bearing Remover FRONT DIFFERENTIAL ASSY(U151E) AUTOMATIC TRANSAXLE ASSY(U151E/U151F) UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) 09950-00030 Bearing Remover Attachment FRONT DIFFERENTIAL ASSY(U151E) AUTOMATIC TRANSAXLE ASSY(U151E/U151F) UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) 09950-40011 Puller B Set FRONT DIFFERENTIAL ASSY(U151E) AUTOMATIC TRANSAXLE ASSY(U151E/U151F) UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) (09957-04010) Attachment FRONT DIFFERENTIAL ASSY(U151E) AUTOMATIC TRANSAXLE ASSY(U151E/U151F) UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) 09950-60010 Replacer Set FRONT DIFFERENTIAL ASSY(U151E) AUTOMATIC TRANSAXLE ASSY(U151E/U151F) UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) (09951-00230) Replacer 23 AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09951-00260) Replacer 26 UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) (09951-00320) Replacer 32 AUTOMATIC TRANSAXLE ASSY(U151E/U151F) UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) (09951-00450) Replacer 45 AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09951-00480) Replacer 48 FRONT DIFFERENTIAL ASSY(U151F) (09951-00490) Replacer 49 FRONT DIFFERENTIAL ASSY(U151E) (09951-00500) Replacer 50 AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09951-00590) Replacer 59 AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09951-00600) Replacer 60 FRONT DIFFERENTIAL ASSY(U151F) (09952-06010) Adapter AUTOMATIC TRANSAXLE ASSY(U151E/U151F) 09950-60020 Replacer Set No. 2 FRONT DIFFERENTIAL ASSY(U151E) AUTOMATIC TRANSAXLE ASSY(U151E/U151F) UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) (09951-00730) Replacer 73 FRONT DIFFERENTIAL ASSY(U151F) (09951-00750) Replacer 75 AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09951-00810) Replacer 81 AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09951-00890) Replacer 89 FRONT DIFFERENTIAL ASSY(U151E) UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) (09951-00910) Replacer 91 FRONT DIFFERENTIAL ASSY(U151E) AUTOMATIC TRANSAXLE ASSY(U151E/U151F) (09951-01030) Replacer 103 AUTOMATIC TRANSAXLE ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) 09950-70010 Handle Set FRONT DIFFERENTIAL ASSY(U151E) AUTOMATIC TRANSAXLE ASSY(U151E/U151F) UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) (09951-07100) Handle 100 FRONT DIFFERENTIAL ASSY(U151E) AUTOMATIC TRANSAXLE ASSY(U151E/U151F) UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) (09951-07150) Handle 150 FRONT DIFFERENTIAL ASSY(U151E) AUTOMATIC TRANSAXLE ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F)

Scheme 985

Scheme 985: PREPARATION
Scheme 985: PREPARATION

Scheme 986

Scheme 986
Scheme 986

Scheme 987

Scheme 987
Scheme 987

Scheme 988

Scheme 988
Scheme 988

Scheme 989

Scheme 989
Scheme 989

Scheme 990

Scheme 990
Scheme 990

Scheme 991

Scheme 991
Scheme 991

Scheme 992

Scheme 992
Scheme 992

Scheme 993

Scheme 993
Scheme 993

Scheme 994

Scheme 994
Scheme 994

Scheme 995

Scheme 995
Scheme 995

Scheme 996

Scheme 996
Scheme 996

Scheme 997

Scheme 997
Scheme 997

Scheme 998

Scheme 998
Scheme 998

Scheme 999

Scheme 999
Scheme 999

Scheme 1000

Scheme 1000
Scheme 1000

Scheme 1001

Scheme 1001
Scheme 1001

Scheme 1002

Scheme 1002
Scheme 1002

Scheme 1003

Scheme 1003
Scheme 1003

Scheme 1004

Scheme 1004
Scheme 1004

Scheme 1005

Scheme 1005
Scheme 1005

Scheme 1006

Scheme 1006
Scheme 1006

Scheme 1007

Scheme 1007
Scheme 1007

Scheme 1008

Scheme 1008
Scheme 1008

Scheme 1009

Scheme 1009
Scheme 1009

Scheme 1010

Scheme 1010
Scheme 1010

Scheme 1011

Scheme 1011
Scheme 1011

Scheme 1012

Scheme 1012
Scheme 1012

Scheme 1013

Scheme 1013
Scheme 1013

Scheme 1014

Scheme 1014
Scheme 1014

Scheme 1015

Scheme 1015
Scheme 1015

Scheme 1016

Scheme 1016
Scheme 1016

Scheme 1017

Scheme 1017
Scheme 1017

Scheme 1018

Scheme 1018
Scheme 1018

Scheme 1019

Scheme 1019
Scheme 1019

Scheme 1020

Scheme 1020
Scheme 1020

Scheme 1021

Scheme 1021
Scheme 1021

Scheme 1022

Scheme 1022
Scheme 1022

Scheme 1023

Scheme 1023
Scheme 1023

RECOMMENDED TOOLS

RECOMMENDED TOOLS DESCRIPTION 09031-00030 Pin Punch AUTOMATIC TRANSAXLE ASSY(U151E/U151F) 09031-00040 Pin Punch FRONT DIFFERENTIAL ASSY(U151E) FRONT DIFFERENTIAL ASSY(U151F) 09905-00012 Snap Ring No. 1 Expander AUTOMATIC TRANSAXLE ASSY(U151E/U151F) FORWARD CLUTCH ASSY(U151E/U151F) DIRECT CLUTCH ASSY(U151E/U151F) FRONT DIFFERENTIAL ASSY(U151F) 09905-00013 Snap Ring Pliers UNDERDRIVE PLANETARY GEAR ASSY(U151E/U151F)

Scheme 1024

Scheme 1024: RECOMMENDED TOOLS
Scheme 1024: RECOMMENDED TOOLS

Equipment

Dial indicator with magnetic base
Feeler gauge
Vernier calipers
Torque wrench
Plastic hammer
Straight edge
Press
Seal packing 2403, THREE BOND 2403 or equivalent
Seal packing 2430, THREE BOND 2430 or equivalent

EQUIPMENTS

Lubricant

Item
U151E/U151FATF type T-IV
Automatic transaxle fluid
Dry fill6.8 liter (7.2 USqts, 6.0 lmp.qts)
Drain and refill2.9 liter (3.1 USqts, 2.6 lmp.qts)

LUBRICANT SPECIFICATION

SSM (Special Service Materials)

08826-00090Seal Packing 1281, THREE BOND 1281 or equivalent (FIPG)
08833-00080Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent

SPECIAL SERVICE MATERIALS SPECIFICATION

Scheme 1025

Scheme 1025: HOW TO DETERMINE BOLT STRENGTH
Scheme 1025: HOW TO DETERMINE BOLT STRENGTH

SERVICE DATA

Oil pump
Body clearanceSTD0.10 - 0.17 mm (0.0039 - 0.0067 in.)
Max.0.17 mm (0.0067 in.)
Tip clearanceSTD0.07 - 0.15 mm (0.0028 - 0.0059 in.)
Max.0.15 mm (0.0059 in.)
Side clearanceSTD0.02 - 0.05 mm (0.0008 - 0.0020 in.)
Max.0.05 mm (0.0020 in.)
Drive gear thicknessMark
A11.690 - 11.699 mm (0.4602 - 0.4606 in.)
B11.700 - 11.709 mm (0.4606 - 0,4610 in.)
C11.710 - 11.720 mm (0.4610 - 0.4614 in.)
D11.721 - 11.730 mm (0.4615 - 0.4618 in.)
E11.731 - 11.740 mm (0.4619 - 0.4622 in.)
Driven gear thicknessMark
A11.690 - 11.699 mm (0.4602 - 0.4606 in.)
B11.700 - 11.709 mm (0.4606 - 0.4610 in.)
C11.710 - 11.720 mm (0.4610 - 0.4614 in.)
D11.721 - 11.730 mm (0.4615 - 0.4618 in.)
E11.731 - 11.740 mm (0.4619 - 0.4622 in.)
Pump body bushing inside diameterSTD38.113--38.138 mm (1.50050--1.50149 in.)
Max.38.188 mm (1.50346 in.)
Stator shaft bushing inside diameterSTD21.500 - 21.526 mm (0.84646 - 0.84748 in.)
Max.21.57 mm (0.8492 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Multiple disc clutch
Inside diameterSTD23.025 - 23.045 mm (0.9065 - 0.9073 in.)
Max.23.09 mm (0.9091 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Forward clutch
Pack clearance1.00 - 1.25 mm (0.0394 - 0.4921 in.)
Return spring free length26.74 mm (1.0528 in.)
Flange thicknessMark
13.00 mm (0.1181 in.)
23.15 mm (0.1240 in.)
33.30 mm (0.1299 in.)
43.45 mm (0.1358 in.)
53.60 mm (0.1417 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Reverse clutch
Pack clearance0.60 - 0.82 mm (0.02362 - 0.03228 in.)
Flange thicknessMark
13.0 mm (0.118 in.)
23.1 mm (0.122 in.)
33.2 mm (0.126 in.)
43.3 mm (0.130 in.)
53.4 mm (0.134 in.)
63.5 mm (0.138 in.)
73.6 mm (0.142 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Direct clutch &O/D clutch
Pack clearance0.61 - 0.83 mm (0.02401 - 0.03268 in.)
Return spring free length25.91 mm (1.0201 in.)
Flange thicknessMark
02.5 mm (0.098 in.)
12.6 mm (0.102 in.)
22.7 mm (0.106 in.)
32.8 mm (0.110 in.)
42.9 mm (0.114 in.)
53.0 mm (0.118 in.)
63.1 mm (0.122 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

2nd brake
Pack clearance0.62 - 0.91 mm (0.0244 - 0.0358 in.)
Return spring free length16.61 mm (0.6539 in.)
Flange thicknessMark
13.0 mm (0.118 in.)
23.1 mm (0.122 in.)
33.2 mm (0.126 in.)
43.3 mm (0.130 in.)
53.4 mm (0.134 in.)
63.5 mm (0.138 in.)
73.6 mm (0.142 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

U/D clutch
Pack clearance1.51--1.71 mm (0.0594 - 0.0673 in.)
U/D clutch drum bushing inside diameterSTD37.06 - 37.08 mm (1.4591 - 1.4598 in.)
Max.37.13 mm (1.4618 in.)
Return spring free length17.14 mm (0.6752 in.)
Flange thicknessMark
13.0 mm (0.118 in.)
23.1 mm (0.122 in.)
33.2 mm (0.126 in.)
43.3 mm (0.130 in.)
53.4 mm (0.134 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

U/D brake
Pack clearance1.81 - 2.20 mm (0.0713 - 0.0866 in.)
Return spring free length14.04 mm (0.5528 in.)
Flange thicknessMark
13.0 mm (0.118 in.)
23.2 mm (0.126 in.)
33.4 mm (0.134 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

1st &reverse brake
Pack clearance1.16 - 1.35 mm (0.0457 - 0.0531 in.)
Return spring free length15.53 mm (0.6114 in.)
Flange thicknessMark
11.8 mm (0.071 in.)
21.9 mm (0.075 in.)
32.0 mm (0.079 in.)
42.1 mm (0.083 in.)
52.2 mm (0.087 in.)
62.3 mm (0.091 in.)
72.4 mm (0.094 in.)
82.5 mm (0.098 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

U/D planetary gear
Preload (at 60 rpm)0.50 - 1.42 N.m (5.1 - 14.5 kgf.cm, 0.06 - 0.17 in..lbf)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Front planetary gear
Turning torque (at 60 rpm)New Bearing0.51 - 1.02 N.m (5.1 - 10.0 kgf.cm, 4.4 - 8.7 in..lbf)
Used Bearing0.26 - 0.51 N.m (2.7 - 5.2 kgf.cm, 2.3 - 4.5 in..lbf)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Input shaft
End play0.262 - 1.249 mm (0.0103 - 0.0492 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Transaxle rear cover
Bearing press fit depth20.55 - 21.25 mm (0.8091 - 0.8366 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Transmission valve body
Valve body installation bolt lengthA41 mm (1.614 in.)
B57 mm (2.244 in.)
C25 mm (0.984 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Accumulator
SpringFree length/Outer diameterColor
B 3Inner62.00 (2.4409)/15.50 (0.610)Purple
Outer74.23 (2.9224)/16.50 (0.649)Purple
C 260.96 (2.3999)/14.10 (0.555)Yellow
C 372.20 (2.8425)/19.0 (0.748)Colorless

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Front differential (U151E)
Backlash0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Thrust washer thicknessMark
1.625 mm (0.0640 in.)
1.725 mm (0.0679 in.)
1.825 mm (0.0719 in.)
Praload (at 60 rpm)New bearing0.20 - 0.69 N.m (2.0 - 7.0 kgf.cm, 1.8 - 6.1 in..lbf)
Used bearing0.10 - 0.35 N.m (1.0 - 3.6 kgf.cm, 0.9 - 3.1 in..lbf)
Flange thicknessMark
02.00 mm (0.0787 in.)
12.05 mm (0.0807 in.)
22.10 mm (0.0827 in.)
32.15 mm (0.0846 in.)
42.20 mm (0.0866 in.)
52.25 mm (0.0886 in.)
62.30 mm (0.0906 in.)
72.35 mm (0.0925 in.)
82.40 mm (0.0945 in.)
92.45 mm (0.0965 in.)
A2.50 mm (0.0984 in.)
B2.55 mm (0.1004 in.)
C2.60 mm (0.1024 in.)
D2.65 mm (0.1043 in.)
E2.70 mm (0.1063 in.)
F2.75 mm (0.1083 in.)
G2.80 mm (0.1102 in.)
H2.85 mm (0.1122 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Front differential (U151F)
Side gear backlash0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Thrust washer thickness = Clearance - 0.162 - 0.265 mm (0.0064 - 0.0104 in.)
Mark
A0.95 mm (0.0373 in.)
B1.00 mm (0.0393 in.)
C1.05 mm (0.0413 in.)
D1.10 mm (0.0433 in.)
E1.15 mm (0.0453 in.)
F1.20 mm (0.0472 in.)
G1.25 mm (0.0492 in.)
H1.30 mm (0.0512 in.)
J1.35 mm (0.0532 in.)
K1.40 mm (0.0552 in.)
Pinion's backlash0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Thrust washer thicknessMark
MA0.80 mm (0.0313 in.)
MB0.85 mm (0.0333 in.)
MC0.90 mm (0.0353 in.)
MD0.95 mm (0.0373 in.)
ME1.00 mm (0.0393 in.)
MF1.05 mm (0.0413 in.)
MG1.10 mm (0.0433 in.)
MH1.15 mm (0.0453 in.)
MJ1.20 mm (0.0472 in.)
MK1.25 mm (0.0492 in.)
ML1.30 mm (0.0512 in.)
MM1.35 mm (0.0532 in.)
MN1.40 mm (0.0552 in.)
Praload (at 60 rpm)New bearing0.20 - 0.69 N.m (2.0 - 7.0 kgf.cm, 1.8 - 6.1 in..lbf)
Used bearing0.10 - 0.35 N.m (1.0 - 3.6 kgf.cm, 0.9 - 3.1 in..lbf)
Flange thicknessMark
02.00 mm (0.0787 in.)
12.05 mm (0.0807 in.)
22.10 mm (0.0827 in.)
32.15 mm (0.0846 in.)
42.20 mm (0.0866 in.)
52.25 mm (0.0886 in.)
62.30 mm (0.0906 in.)
72.35 mm (0.0925 in.)
82.40 mm (0.0945 in.)
92.45 mm (0.0965 in.)
A2.50 mm (0.0984 in.)
B2.55 mm (0.1004 in.)
C2.60 mm (0.1024 in.)
D2.65 mm (0.1043 in.)
E2.70 mm (0.1063 in.)
F2.75 mm (0.1083 in.)
G2.80 mm (0.1102 in.)
H2.85 mm (0.1122 in.)
Oil seal press in depth5.5 - 6.5 mm (0.217 - 0.256 in.)

AUTOMATIC TRANSMISSION SYS SERVICE DATA

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